Freeman 7000 User manual

MODEL 7000
PULL TYPE BALE WAGON
OPERATOR MANUAL
PB7000OP11
Allied Systems Co. reserves the right to make changes to new equipment without incurring the obligation to make such changes to equipment previously manufactured.
S/N: ASC-7000-002 & ASC-7000-003 ONLY
Important: Be certain to specify the serial
number of your Bale Wagon when ordering
parts.

2
PB7000OP11 Rev: 03-2013
Warning: Some illustrations in this operator manual
show the Bale Wagon without shields to allow for a
better view of the area being addressed. The ma-
chine should never be operated with any of the safety shields removed.
BALE WAGON SERIAL NUMBER AND PARTS ORDERING INFORMATION
Each Freeman Bale Wagon is identified by means of a model number and serial number. The serial number is
an important piece of information about the machine and it is necessary to know it before obtaining the correct
replacement part. The serial number is located on the left front frame. To ensure prompt, efficient service when
ordering parts or requesting repairs from your authorized Freeman dealer, record the serial numbers in the spaces
provided.
Bale Wagon Serial Number
Left front side of Bale Wagon.
NOTE: Reference to left-hand and right-hand used throughout the manual are understood to mean from a posi-
tion facing in the direction of travel.
WARNING
Serial Number Plate located on left front frame of Bale Wagon.
This manual applies to the following bale wagon serial numbers: ASC-7000-002

3PB7000OP11Rev: 03-2013
General
The following pages contain general safety warnings
which supplement specific warnings and cautions
appearing elsewhere in this manual. All electrical and
hydraulic equipment is potentially hazardous. You must
thoroughly review and understand this Safety Section
before attempting to operate, troubleshoot, maintain or
service this bale wagon.
Time, money and effort have been invested in making
your bale wagon a safe product. The dividend from
this investment is YOUR PERSONAL SAFETY.
However, it must be realized that no power-driven
equipment can be any safer than the person behind
the controls. If you don’t operate and maintain your
Freeman bale wagon safely, our efforts will have been
in vain.
The safety instructions and warnings, as documented
in this manual and shipped with the machine, provide
the most reliable procedures for the safe operation and
maintenance of your bale wagon. It’s your responsibil-
ity to see that they are carried out.
Allied Systems Company cannot anticipate all worksite
conditions, local regulations, etc. It is the responsibility
of the end user to be aware of and obey any specific
worksite, local, state, or national regulations or proce-
dures that are applicable to operating this bale wagon.
NOTE: All possible safety hazards cannot be antic-
ipated so as to be included in this manual. There-
fore, you must always be alert to potential hazards
that could endanger personnel and/or damage the
equipment.
Safety
Safety Symbols
The following symbols/terms are used to emphasize
safety precautions and notices in this manual:
DANGER
The “DANGER” symbol indicates a hazardous
situation which, if not avoided, will result in
death or serious injury. Carefully read the mes-
sage that follows to prevent serious injury or
death.
WARNING
The “WARNING” symbol indicates a hazardous
situation which, if not avoided, could result in
death or serious injury. Carefully read the mes-
sage that follows to prevent serious injury or
death.
CAUTION
The “CAUTION” symbol indicates a hazardous
situation which, if not avoided, could result in
minor or moderate injury, or equipment dam-
age. Carefully read the message that follows to
prevent minor or moderate injury.
NOTICE
The “NOTICE” symbol alerts to a situation that is
not related to personal injury but may cause equip-
ment damage.
NOTE: …
The term “NOTE” highlights operating procedures or
practices that may improve equipment reliability and/or
personnel performance, or to emphasize a concept.
Intended Use Statement:
This bale wagon is intended to gather and stack
45” - 48” long, 14” , 15” or 16” 2-Tie and 3-Tie
bales of hay from the field in which they were
formed. Use in any other way is considered to
be contrary to the intended use. If you are un-
sure of the material you intend to gather, consult
the factory.

4
PB7000OP11 Rev: 03-2013
Operation Warnings
WARNING
Warning: Failure to observe the following safe-
ty rules may result in extreme personal injury,
dismemberment or death. It is the operator’s
responsibility to understand the proper and
safe use of this bale wagon.
• Make sure that you read, understand, and obey
all of the safety precautions and operating instruc-
tions in this Operator’s Manual.
• Keep this Operator’s Manual with the bale wagon
at all times.
• Do not operate the bale wagon unless you are
authorized and trained to do so. If it has been
some time since you last operated the bale wagon,
re-familiarize yourself with the bale wagon before
starting, then proceed slowly.
• Do not operate the bale wagon if you are aware of
any malfunctions, needed maintenance or repairs.
• Stop the bale wagon immediately if any problems
arise.
• Never allow others to
ride on the bale wagon.
• Never allow anyone
within 10 ft (3 m) of the
bale wagon while the
bale wagon is in opera-
tion.
• Never operate the bale
wagon without all safety
shielding in place.
• Keep hands, feet, hair,
jewelry and clothing
away from moving
parts, including but not
limited to the pickup,
elevator, bale table and
PTO shaft.
• Avoid wearing loose clothing which can easily be
caught in moving parts.
• Use appropriate signs (i.e., Slow Moving Vehicle
sign), signals or warning lights when transporting
on highways.
• Always use lights when working at night or in low
light conditions.
• Know your job-site rules. Some have site specific
directions and procedures. The methods outlined
in this manual provide a basis for safe operation
of the bale wagon. Because of special condi-
tions, your company’s stacking procedures may
be somewhat different from those shown in this
manual.
• Do not start the tractor if the key has been marked
with a “DO NOT START” or “RED” tag.
• Never operate any of the tractor’s controls from
anywhere other than the operator’s seat.
• Alert personnel in the area before starting the
engine, and make sure everyone is clear. Be sure
that all controls are in neutral and the bale wagon
is disengaged before starting the engine.
• Each country has its own safety legislation. It is in
the operator’s own interest to be conversant with
these regulations and to comply with them in full.
This also applies to local bylaws and regulations in
force on a particular worksite.
• Should the recommendations in this manual devi-
ate from those in the user’ country, the national
regulations should be followed.
• Never attempt to disconnect any of the safety de-
vices built into the bale wagon or tractor.
• Maintain proper clearance from energized equip-
ment, energized power lines or other power
sources. High voltage electricity can discharge
to ground without direct contact with the bale
wagon’s or tractor’s structure. If the bale wagon or
tractor contacts energized equipment, or if electri-
cal energy does discharge through the machine—
stay clear, and prevent anyone else from coming
in contact with the bale wagon or tractor. If you are
on the tractor, stand fast, avoid contact with metal
surfaces, and do not permit anyone to come into
contact with the tractor or bale wagon. Finally, Do
not jump off.

5PB7000OP11Rev: 03-2013
Hydraulic Hazards
Be aware of the hazards of pressurized hydraulics:
• Wear personal protective equipment, such as
gloves and safety glasses, whenever servicing or
checking a hydraulic system.
• Assume that all hydraulic hoses and components
are pressurized. Relieve all hydraulic pressure
before disconnecting any hydraulic line.
• Never try to stop or check for a hydraulic leak with
any part of your body; use a piece of cardboard to
check for hydraulic leaks.
• Small hydraulic hose leaks are extremely dan-
gerous, and can inject
hydraulic oil under the
skin, even through
gloves.
• Infection and gangrene
are possible when
hydraulic oil penetrates
the skin. See a doctor
immediately to prevent
loss of limb or death.
Maintenance Safety
• Perform all routine maintenance outlined in this
Operator’s Manual in the time intervals indicated.
• Maintenance, lubrication and repair of this ma-
chine can be dangerous unless performed proper-
ly. In order to ensure safety, each person working
on this bale wagon must have the necessary skills,
information, tools and equipment, and satisfy
himself that his work method is safe, correct, and
meets his own company’s requirements.
• Do not attempt to make adjustments, or perform
repairs unless you are authorized and qualified to
do so.
• Never attempt to service energized equipment
alone. Someone capable of rendering aid in the
event of accidental shock must be present.
• Do not rely on the hydraulic system to support
any part of the bale wagon during maintenance
or lubrication. Never stand under a bale wagon
component that is supported only by the hydraulic
system. Ensure components are resting on their
mechanical stops or supported with appropriate
safety stands during maintenance or lubrication.
• Never attempt servicing while the bale wagon is
moving. Shut off the tractor and secure power.
• Shut off tractor engine, engage the parking brake,
disengage the bale wagon, and wait for all move-
ment to stop before adjusting, lubricating, clean-
ing, or servicing the bale wagon.
• Tag the key switch with a ”DO NOT START” sign
and/or remove the key.
• Always perform all maintenance and lubrication
procedures with the bale wagon on level ground,
parked in a safe area.
• Block the tires to keep the machine from rolling.
• Any unauthorized modifications made to the bale
wagon by the customer or parties other than Allied
Systems will relieve Allied Systems Company and
your Freeman dealer of any liability for damage or
injury.
• Replace any worn parts only with genuine Free-
man parts. Call your dealer for assistance.
• Unless specified in service procedures, never at-
tempt maintenance or lubrication procedures while
the bale wagon is moving or the engine is running.
• Engine exhaust fumes
can cause death. If it
is necessary to run the
engine in an enclosed
space, remove the
exhaust fumes from the
area with an exhaust
pipe extension. Use
ventilation fans and
open shop doors to
provide adequate ventilation.
• Batteries contain sulfuric acid which can cause
severe burns. Avoid contact with skin, eyes or
clothing.

6
PB7000OP11 Rev: 03-2013
• Batteries produce
explosive gases. Keep
sparks, flame and
cigarettes away. Venti-
late when charging or
servicing in an enclosed
space. Always shield
your eyes when working
near batteries. When
removing battery cables, disconnect the negative
(-) cable first. When installing a battery, always
connect the positive (+) cable first. This proce-
dure will help to prevent a spark which could cause
an explosion.
• Before making adjustments to the engine or chas-
sis electrical system, disconnect the battery. An
electrical spark could cause a fire, explosion or
severe burns.
Safety Equipment
• Ensure test equipment is in good condition.
• If an instrument must be held while taking mea-
surements, ground the case of the instrument
before energizing equipment.
• Do not touch live equipment or personnel work-
ing on live equipment while holding a multimeter.
Some types of measuring devices should not be
grounded—do not hold such devices while taking
measurements.
• Prevent personal injury or equipment damage by
using a lifting device with a lifting capacity greater
than twice the weight of any equipment to be lifted.
• Always use personal protective equipment (PPE)
appropriate to the situation. This may include the
use of hearing protection, eye protection, a respi-
rator, a hard hat, leather gloves, steel toed boots,
etc.
Electrical Hazards
• An electric shock could be fatal. Ensure power to
the bale wagon is “OFF”
before opening electrical
panels.
• All electrical cables and
connectors must be in
good condition (free
of corrosion, damage,
etc). Use caution in wet
weather to avoid danger
from electrical shock.
Never attempt electrical
testing or repair while
standing in water.
• Do not wear electri-
cally conductive jewelry,
clothing, or other items
while working on the
electrical system.
Welding
Before conducting any welding on the Bale Wagon:
• Disconnect both the white power supply wire and
the black ground wire.
• Disconnect the highway light cord (7 Pole Connec-
tor).
• Unplug both MC2 and XA2 modules located in the
Main Control Panel.
• Unplug the Tractor control Box.
Hot Oil Hazards
• Burns from hot oil can be severe—Always allow
lubricating and hydraulic oil to cool before draining.
Compressed Air Hazards
• When using compressed air to dry parts, pressure
should not exceed 30 psi (200 kPa).
• Air pressure penetrating your skin can be fatal.
Never direct compressed air at anyone.

7PB7000OP11Rev: 03-2013
Fire Safety
WARNING
WARNING: Diesel fuel and hydraulic oil are
flammable. Never smoke while handling fuel
or working on the fuel system. The fumes in an
empty fuel container are explosive. Never cut
or weld on or near fuel lines, tanks, or contain-
ers. Keep open flames and sparks away from
the machine.
Reduce the Risk of Fire
• Keep the bale wagon
free of oil, grease, hay,
and trash accumula-
tions. Regular cleaning
is recommended for fire
prevention and general
safety.
• Shut off the engine
and electrical equip-
ment while filling the fuel tank. Use extra caution
when fueling a hot engine. Always ground the fuel
nozzle against the filler neck to avoid sparks.
• Never overfill the fuel or hydraulic tanks. Any over-
flow could cause a fire. Immediately repair any
hydraulic or fuel leaks and clean up any spills.
• Handle all solvents and dry chemicals according
to procedures identified on manufacturer’s contain-
ers. Work in a well-ventilated area. Make sure you
know where fire extinguishers are kept and how to
use them.
• Avoid spilling fuel or other hazardous liquids. If
a spill occurs, follow local or state regulations for
clean-up. Contact your state’s OSHA office for
details.
• Always ensure that excess grease and oil accu-
mulation, including spillage, is cleaned up immedi-
ately.
• Inspect the bale wagon daily for potential fire haz-
ards and make any necessary repairs immediately.
• Check all the electrical wiring and connections for
defects, and repair or replace as necessary. Keep
battery terminals clean and tight.
• Never perform welding operations until the entire
machine has undergone a thorough cleaning. In
addition, cover rubber hoses, disconnect the bat-
tery, and have at least a fire extinguisher at hand.
• Hydraulic fluid is flammable. Do not weld on or
near pipes, tubes, or hoses that are filled with fluid.
Do not smoke when checking or filling the tank.
Keep open flames and sparks away from the bale
wagon.
• Hay dust is combustible. Do not have an open
flame or weld in dusty environments.
• Maintain the engine cooling system to avoid over-
heating.
• Remember, there is always a risk of fire.
Fire Fighting Equipment
• It is recommended to carry an “ABC” fire extin-
guisher on the bale wagon or in the pull vehicle at
all times. Install it within easy reach of the opera-
tor in a position that protects it from damage. Use
only a “quick release” type of mount. It is also rec-
ommended to carry a four gallon water container
with a pump, or as required by local and state law.
• Keep your fire extinguisher(s) fully charged and in
good working order. Know how to use them.
• Read and understand the instructions printed
on the canisters and learn how to operate them.
Learn how to remove the canisters from their
mounting brackets in the shortest amount of time.
• Service the extinguisher according to the manufac-
turer’s specifications. Service after every use, no
matter how short a time.
Fire Suppression
• Do not panic. At the first sign of trouble (burning
smell, smoke, visible flame, etc), stop the tractor
and turn off the engine in the clearest area avail-
able, with the tractor upwind from the bale wagon
if possible.
• If the fire cannot be extinguished safely, immedi-
ately evacuate the area. DO NOT attempt to ex-
tinguish it. DO NOT risk personal injury. Contact
your local fire department.
• If you have determined that the fire may be safely
extinguished, use the fire extinguisher according
to the manufacturer’s instructions, or use the water
pump, aiming water at the base of the fire.
• When the bale wagon has fully cooled, thoroughly
inspect, and make all necessary repairs to return
the bale wagon to normal operation.
• Recharge or replace the fire extinguishers before
returning to work.

8
PB7000OP11 Rev: 03-2013
BOLT TORQUE - GRADE 8 COARSE THREAD
BOLT
size-pitch
LUBRICATED NEVER-SEIZE
1/4"-20 129 in-lbs 86 in-lbs
5/16"-18 23 ft-lbs 15 ft-lbs
3/8"-16 40 ft-lbs 27 ft-lbs
7/16"-14 63 ft-lbs 42 ft-lbs
1/2"-13 96 ft-lbs 64 ft-lbs
9/16"-12 140 ft-lbs 93 ft-lbs
5/8"-11 195 ft-lbs 130 ft-lbs
3/4"-10 340 ft-lbs 230 ft-lbs
7/8"-9 550 ft-lbs 365 ft-lbs
1"-8 820 ft-lbs 550 ft-lbs
1 1/8"-7 1,160 ft-lbs 775 ft-lbs
1 1/4"-7 1,640 ft-lbs 1,100 ft-lbs
1 3/8"-6 2,150 ft-lbs 1,430 ft-lbs
1 1/2"-6 2,850 ft-lbs 1,900 ft-lbs
1 3/4"-5 4,490 ft-lbs 3,000 ft-lbs
2"-4.5 6,750 ft-lbs 4,500 ft-lbs
2 1/4"-4.5 9,870 ft-lbs 6,580 ft-lbs
2 1/2"-4 13,500 ft-lbs 9,000 ft-lbs
2 3/4"-4 18,400 ft-lbs 12,300 ft-lbs
3"-4 24,200 ft-lbs 16,200 ft-lbs

9PB7000OP11Rev: 03-2013
Table of Contents
BALE WAGON SERIAL NUMBER ............................................... 2
SAFETY ........................................................................................ 3
TABLE OF CONTENTS ................................................................ 9
7000 BALE WAGON OVERVIEW ............................................... 10
LUBRICATION / SERVICE SCHEDULE..................................... 11
FIELD START-UP PROCEDURES ............................................. 12
TIE TIER CAM INSTALLATION .................................................. 14
LOAD BED ADJUSTMENT ........................................................ 16
TRACTOR CONTROL BOX........................................................ 18
OPERATING INSTRUCTIONS.................................................... 20
OPERATING TIPS....................................................................... 23
LIMIT SWITCH FUNCTIONS ...................................................... 24
LIMIT SWITCH LOCATIONS ...................................................... 25
TIER SEQUENCE OF OPERATION ........................................... 26
BALE TIER STACK PATTERNS ................................................. 28
SOLENOID VALVE DIAGNOSTICS ............................................ 29
LIMIT SWITCH DIAGNOSTICS .................................................. 30
OVER CYCLE TIME DIAGNOSTICS .......................................... 32
LIMIT SWITCH SETUP AND ADJUSTMENTS .......................... 34
HYDRAULIC SYSTEM VALVE SETTING PROCEDURE ........... 42
TROUBLESHOOTING ................................................................ 45
XA2 MODULE............................................................................. 52
MC2 MODULE ............................................................................ 53
PROGRAM FLOW CHART......................................................... 55

10
PB7000OP11 Rev: 03-2013
7000 Bale Wagon Overview
Figure 1 - 7000 Bale Wagon Layout
TIE ARMS
PUSHER
BALE TABLE
MAIN CONTROL
PANEL
UPPER ELEVATOR
PICKUP ELEVATOR
SERVICE LADDER
SAFETY GATE
LOAD BED
DRAW BAR
LEFT SIDE
HYDRAULIC
RESEVOIR,
MANIFOLD
RIGHT SIDE
REAR
FRONT
SIGHT/
TEMPERATURE
GUAGE
The model 7000 bale wagon is designed to collect, mechanically load, and position bales into a tight square stack.
The finished stack is normally 9.3 feet (283 cm) high and 8 feet (244 cm) square. These dimensions make it ideal
for transporting by truck.
The bale wagon can stack 14”, 15’, or 16” bales that are square, solid and 45” to 48” (114 cm to 123 cm) long.
Bales must be flat, with twine running on top and bottom of the bale.