HSD SM 141 D User manual

Translation of the original instructions
ENGLISH
Serial number
SM 141 D and CPH 400 B
Synchronous motor with drive included and
variable frequency drive for AC motors
Assembly instructions
Edition.Revision 2.2
H5834D0175

Information about the publication
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Information about the publication
This manual has been prepared by the manufacturer to be used by customers only and it contains
information protected by copyright. It must not be photocopied or reproduced in any form, either
fully or in part, without the prior written consent of the manufacturer.
Code Issue Code of previous issue
H5834D0175 2 H5834D0165
Revision Description of updates
0 (01/2014) New document
1 (03/2015) Revised paragraphs 3.6, 5.5, 5.8.1, D1
2 (09/2015) Revised paragraphs: 3.6, 5.5, 5.10, D1

Information about the publication
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Table of contents
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Table of contents
Preliminaries
1 Preliminary information
Introduction ................................................................................................................. 11
1.1 Scope of the manual ........................................................................................................ 11
1.2 Symbols used in the manual ............................................................................................ 12
1.3 Documents supplied with the product .............................................................................. 12
EC Declaration of Conformity ..................................................................................... 13
1.4 Orders and requests for information ................................................................................ 14
1.5 Identification of the product and manufacturer ................................................................. 14
1.6 Warranty ........................................................................................................................... 15
2 Safety information
2.1 Safety regulations ............................................................................................................ 17
2.2 Safety warnings for maintenance ..................................................................................... 17
2.3 Risks associated with the use of the product ................................................................... 18
2.3.1 Prohibitions and risks associated with improper handling and/or use ........................... 18
2.4 Residual risks ................................................................................................................... 18
2.5 Signs fixed to the product ................................................................................................. 19
Description
3 Main parts
3.1 SM 141 D General description and applications .............................................................. 23
3.2 SM 141 D General overview and main parts .................................................................. 24
3.3 CPH 400 B General description and applications ............................................................ 25
3.4 CPH 400 B General overview and main parts ................................................................ 25
3.5 Shared DC Bus ................................................................................................................ 26
3.6 Identification of the manufacturer and of the product ....................................................... 27
3.7 Safety and information signs ............................................................................................ 28

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4 Transport, packing, unpacking, storage
4.1 Warnings .......................................................................................................................... 29
4.2 Overall dimensions and weight of the packed product ................................................... 29
4.3 Transport and packing ..................................................................................................... 30
4.4 Unpacking ........................................................................................................................ 30
4.5 Storage ............................................................................................................................ 30
5 Installation and commissioning
5.1 Preliminary installation checks ......................................................................................... 31
5.2 Preparing the factory services ......................................................................................... 31
5.3 Work environmental requisites ......................................................................................... 31
5.4 Mechanical connections ................................................................................................... 32
SM 141 D fixing .......................................................................................................... 32
SM 141 D overall dimensions .................................................................................... 32
CPH 400 B fixing ........................................................................................................ 33
CPH 400 B overall dimensions .................................................................................. 33
5.5 Electrical connections SM 141 D/CPH 400 B .................................................................. 34
Shared DC Bus power supply configurations ............................................................. 34
General requirements for the use of electric connectors ............................................ 37
Electric connectors ..................................................................................................... 38
5.5.1 Power cable with shared DC Bus .................................................................................. 42
Cable types ................................................................................................................ 42
Polarity test on shared DC Bus network wiring with SM141D motors and
CPH400B drives ...................................................................................................... 43
5.6 Fieldbus interface ............................................................................................................. 45
5.6.1 E-NETx .......................................................................................................................... 45
5.7 Regenerative effect on bus DC ........................................................................................ 45
5.8 Dipswitch configuration .................................................................................................... 46
5.8.1 E-NETx configuration .................................................................................................... 47
Logical address and E-NETx bus line termination ..................................................... 47
5.9 Diagnostics ...................................................................................................................... 48
5.10 General post-installation checks ...................................................................................... 49
5.11 Running-in ........................................................................................................................ 49
5.12 Environmental conditions ................................................................................................. 49
Maintenance
6 Maintenance
6.1 General cleaning .............................................................................................................. 53

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Appendices
A Technical characteristics
A.1 General data .................................................................................................................... 57
Torque curve SM 141 D 350W ................................................................................... 61
Torque curve SM 141 D 450W ................................................................................... 61
B Disposal
C Spare parts
D Assistance service
D.1 Customer service ............................................................................................................. 67
Analytical index ......................................................................................................................... 69

Table of contents
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Preliminaries

1 Preliminary information
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1 Preliminary information
Introduction
This document, with any enclosures, provides the proper information for a correct installation. The
procedures described must only be carried out by suitably trained personnel.
In order to prevent incorrect operation that could constitute a hazard for personnel and/or cause
damage to the product, all the documents supplied must be read and fully understood. HSD (or its
representative), from here on the manufacturer, cannot be held responsible or legally liable for
any damage resulting from incorrect use of the documentation.
The description or illustration of certain devices may differ slightly from the actual ones without in
any way compromising their comprehension. Some devices indicated and described in this
manual may not be present on the product.
1.1 Scope of the manual
This manual is geared to the manufacturer, who will integrate this HSD product onto his own
machinery or partly completed machinery, provides the necessary information for proper
installation and maintenance of the unit in order to maintain it efficient and safe over time.
The manual forms an integral part of the product and as such must accompany it at all times,
otherwise the product will be lacking in one of its primary safety requirements.
The manual must be well taken care of, distributed and made available to all personnel involved.
The purpose of the warnings contained in the manual is to safeguard the health and safety of
personnel exposed to residual risks.
The manual provides information on the most appropriate behaviour to adopt for the correct use of
the product as provided for by the manufacturer.
In the case where the information contained in the manual conflicts with health and safety
standards, contact the manufacturer to request the necessary corrections and/or adaptations.
The manual must be stored in an appropriate location and must always be readily available for
consultation. The information contained in the manual is indispensable for using the product in a
safe and correct manner for the purposes for which it has been designed.

1 Preliminary information
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1.2 Symbols used in the manual
The parts of the text requiring special attention are highlighted and preceded by the symbols
illustrated and explained below.
Danger
Indicates a procedure, practice or similar action that could cause injury if not
respected or carried out correctly.
Caution
Indicates an operating procedure, practice or similar action that could damage or
completely destroy the product if not respected or carried out correctly.
Information
Highlights particularly important information of a general nature that must not be ignored.
1.3 Documents supplied with the product
The supplied documents must be stored in an appropriate location and must always be readily
available for consultation.
The following is a list of the documents supplied with the product (unless otherwise agreed with the
customer).
Assembly instructions (this manual). It contains warnings and instructions for the transport,
installation, use, maintenance and disposal of the product.
Adobe®Reader®(www.adobe.com) is required to view the file.
Test report. Contains the testing results performed on the unit.
EC Conformity Declaration. This certifies that the product complies with the directives
indicated. It is only issued for machines sold in EEC and EFTA (European Free Trade
Association) countries.
Check that all the documents listed above are present on delivery of the product. If necessary,
further copies can be obtained on request from the manufacturer.
Any enclosures. These contain additional information that completes and/or replaces the
information in the document with which they are enclosed.

1 Preliminary information
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EC Declaration of Conformity
The product is built in conformity with pertinent and applicable EU Directives at the time of market
release, as stated in the declaration of conformity for which the facsimile is attached.
*EN 60034-1:2010 not applied for CPH 400 but only for SM 141.
DICHIARAZIONE DI CONFORMITÀ CE (2006/95/CE ALLEGATO III)
EC DECLARATION OF CONFORMITY (2006/95/EC ANNEX III)
EG KONFORMITÄTSERKLÄRUNG (2006/95/EG ANHANG III)
DÉCLARATION DE CONFORMITÉ CE (2006/95/CE ANNEXE III)
DECLARACIÓN DE CONFORMIDAD CE (2006/95/CE ADJUNTO III)
IL FABBRICANTE /
THE MANUFACTURER /
DER HERSTELLER /
LE FABRICANT /
EL FABRICANT:
Pesaro, 15/01/2014
Data / Date / Datum / Date / Fecha:
M-SQ081_E Rev. 00 15/04/2013
Procuratore Speciale
Special Attorney
Sonderbevollmächtiger
Fondé de pouvoir extraordinaire
Mandatario Especial
Ultime due cifre dell’anno in cui è stata apposta la marcatura CE / Last two numbers of the year in which the CE mark was attributed /
Letzte beide Ziffern des Jahrs, in dem die CE Kennzeichnung angebracht wurde /
Les deux derniers chiffres se réfèrent à l'année d'apposition de la marque CE / Dos últimos dígitos del año en que se ha colocado la marca CE:
14
Modello / Model / Modell / Modèle / Modelo: SM 141 D
HSD S.p.A.
MOTORE SINCRONO CON AZIONAMENTO INCORPORATODICHIARA SOTTO LA PROPRIA RESPONSABILITÀ CHE IL MATERIALE ELETTRICO:
SYNCHRONOUS MOTOR WITH INCORPORATED DRIVEDECLARES UNDER HIS OWN RESPONSIBILITY THAT THE ELECTRONIC EQUIPMENT:
SYNCHRONMOTOR MIT INTEGRIERTEM ANTRIEBERKLÄRT EIGENVERANTWORTLICH, DASS DAS ELEKTROMATERIAL:
MOTEUR SYNCHRONE À ACTIONNEMENT INCORPORÉDÉCLARE QUE LE MATÉRIEL ÉLECTRIQUE: MOTOR SÍNCRONO CON ACCIONAMIENTO INCORPORADODECLARA BAJO SU RESPONSABILIDAD QUE EL MATERIAL ELÉCTRICO:
Denominazione commerciale / Commercial name /
Handelsbezeichnung / Nom commercial / Denominación comercial
I
GB
D
F
E
FABRIZIO PIERINI
registered office: via Della Meccanica, 16 - 61122 Pesaro (PU) Italy
factory headquarters: p.le Alfio De Simoni, s/n - 61122 Pesaro (PU) Italy
Tel.: [phone] - Fax: [phone]
E CHE SONO STATE APPLICATE, PER LE PARTI PERTINENTI, LE NORME:
EN 60034-1:2010, CEI EN 61800-5-1, CEI EN 61800-3.
È CONFORME ALLE DIRETTIVE
x2006/95/CE
DEL PARLAMENTO EUROPEO E DEL CONSIGLIO del 12 dicembre 2006 concernente il ravvicinamento delle legislazioni
degli Stati membri relative al materiale elettrico destinato ad essere adoperato entro taluni limiti di tensione
x2004/108/CE
DEL PARLAMENTO EUROPEO E DEL CONSIGLIO del 15 dicembre 2004 concernente il ravvicinamento delle
legislazioni degli Stati membri relative alla compatibilità elettromagnetica
A ND THAT, WHERE APPLICABLE, THE FOLLOWING STANDARDS HAVE BEEN APPLIED:
EN 60034-1:2010, CEI EN 61800-5-1, CEI EN 61800-3.
C ONFORMS TO DIRECTIVES
x2006/95/EC
OF THE EUROPEAN PARLIAMENT AND COUNCIL of 12th December 2006 concerning the harmonisation of the laws of
member states relating to electrical equipment designed for use within certain voltage limits
x2004/108/EC
OF THE EUROPEAN PARLIAMENT AND COUNCIL of 15th December 2004 concerning the harmonisation of the
laws of member states relating to electromagnetic compatibility
U ND DASS FÜR DIE EINSCHLÄGIGEN TEILE FOLGENDE NORMEN ANGEWANDT WURDEN:
EN 60034-1:2010, IEC EN 61800-5-1, IEC EN 61800-3.
M IT DEN FOLGENDEN RICHTLINIEN KONFORM IST
x2006/95/EG
DES EUROPÄISCHEN PARLAMENTS UND DES RATES vom 12. Dezember 2006 zur Angleichung der Rechtsvorschriften
der Mitgliedstaaten betreffend elektrische Betriebsmittel zur Verwendung innerhalb bestimmter Spannungsgrenzen
x2004/108/EG
DES EUROPÄISCHEN PARLAMENTS UND DES RATES vom 15. Dezember 2004 zur Angleichung der Rechts-
vorschriften betreffend die elektromagnetische Verträglichkeit
E T QUE LES NORMES SUIVANTES ONT ÉTÉ APPLIQUÉES:
EN 60034-1:2010, CEI EN 61800-5-1, CEI EN 61800-3.
E ST CONFORME AUX DIRECTIVES
x2006/95/CE
DU PARLEMENT EUROPÉEN ET DU CONSEIL du 12 décembre 2006 sur le rapprochement des lois des états membres
relatives au matériel électrique devant être utilisé dans ces limites de tension
x2004/108/CE
DU PARLEMENT EUROPÉEN ET DU CONSEIL du 15 décembre 2004 sur le rapprochement des lois des états
membres relatives à la compatibilité électromagnétique
Y QUE HAN SIDO APLICADAS, POR LAS PARTES PERTINENTES, LAS NORMAS:
EN 60034-1:2010, CEI EN 61800-5-1, CEI EN 61800-3.
E S CONFORME A LAS DIRECTIVAS
x2006/95/CE
DEL PARLAMENTO EUROPEO Y DEL CONSEJO del 12 de diciembre de 2006, relativas al acercamiento de las legislaciones
de los Estados miembros sobre el material eléctrico destinado a utilizarse con determinados límites de tensión
x2004/108/CE
DEL PARLAMENTO EUROPEO Y DEL CONSEJO del 15 de diciembre de 2004, relativas al acercamiento de las
legislaciones de los Estados miembros sobre la compatibilidad electromagnética
)$&6,0,/(
*
*
*
*
*

1 Preliminary information
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1.4 Orders and requests for information
When requesting additional copies of the documentation supplied with the product or further
information on the documentation, services, assistance or machine parts, please send the request,
specifying:
product code and model;
product serial number;
product revision number;
name of dealer;
specific information on any faults encountered;
periods of use.
1.5 Identification of the product and manufacturer
The serial number, together with the code and the revision number, represent the only means
recognised by the manufacturer of identifying the product. The product user is responsible for
ensuring that the serial number remains intact.
Chapter 3.6 “Identification of the manufacturer and of the product” shows the position of the
product serial number and of the plate that identifies the product and the manufacturer.

1 Preliminary information
HSD S.p.A. © - h0101k00a.fm091115 15
1.6 Warranty
HSD S.p.A. guarantees that the product has been inspected and tested at its works with positive
results.
The guarantee shall remain valid for a period of 12 months starting from the date of delivery .
Repairs and/or replacements under guarantee are carried out free ex works HSD S.p.A.
upon agreement with HSD S.p.A., with transport paid by the customer. HSD S.p.A. will not
be held liable for damages resulting from production stoppages during the guarantee
period.
Defects due to normal wear of parts which, by their nature, are subject to rapid and continuous
wear (e.g.: gaskets, belts, bearings, etc..) are not covered by warranty. In particular, HSD S.p.A.
does not guarantee the life of any fitted bearings, in that this depends on a number of factors such
as the balance quality grade of the tool, the types of machining carried out, impacts and/or
mechanical stresses exceeding the values indicated by the manufacturer.
HSD S.p.A. will not be held liable for any defects in the conformity of the product caused by non-
compliance with the standards provided for by the Instruction Manual or caused by improper use
or mistreatment of the product. The buyer has the right to receive replacements for defective
parts, providing the defects in question are not the result of tampering, i.e. the fitting of
non-original HSD spare parts and/or the replacement of components not provided for or
authorised by this manual without the prior written consent of HSD S.p.A.
Under no circumstances will HSD S.p.A. or its suppliers be held liable for damages
(including, and without limit, due to physical damage, damages due to loss of earnings,
interruption in production, loss of data or any other economic losses) deriving from the use
of HSD products, including in the case where HSD S.p.A. has been informed beforehand of
the possibility of said damages.
The guarantee will be rendered null and void if the buyer fails to inform HSD S.p.A. in writing and
in detail, the nature of any conformity defects encountered in the product within 15 days of the
identification of said defect. In addition, warranty is voided if the customer does not allow the seller
to carry out any inspection required or if, the seller having made the request to return the defective
part, the purchaser fails to return it within two weeks of the request.
Dimensional drawings and photographs are provided for illustrative purposes only as a reference
for easier understanding.
In the pursuit of a constant development and improvement policy, the company reserves the right
to modify both the functional and aesthetic characteristics, to make changes to the design of any
functional part or accessory, or to discontinue the production and supply, without committing itself
to give notice to anyone and without incurring any obligation. In addition, HSD S.p.A. reserves the
right to make any structural or functional modifications to the product, or to modify the supply of
spare parts and accessories, without prior notification and without any other obligations.
The breaking or tampering of the seals applied to the product will void the warranty.

1 Preliminary information
16 HSD S.p.A. © - h0101k00a.fm091115

2 Safety information
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2 Safety information
The product will operate in safety if it is installed and used by qualified personnel in compliance
with the recommendations and instructions provided in this manual or supplied by HSD's technical
engineers at the time of installation.
Tampering with the guards to perform unforeseen operation causes the onset of serious danger to
the operator.
The manufacturer will not be liable in any way for any damage to persons or property deriving from
the use of unqualified operators, unintended use or deliberately incorrect use of the products or
failure to comply with the safety requirements and recommendations listed below.
2.1 Safety regulations
Read the instruction manual carefully for assembly and maintenance before starting up, using,
performing maintenance or any other operation on the product.
Always comply strictly with the warning, danger and caution indications provided in the
manual, and with the safety signs affixed directly to the product.
Never work in the dark; use all the available lights and make sure that they are efficient.
 Pay all due attention to what you are doing and take the necessary precautions before doing
anything.
Be careful, during the electrical installation, to not invert the phases.
2.2 Safety warnings for maintenance
In order to be able to work in complete safety on a product already installed on a
machine, refer to the machine's instruction manual.
It is strictly forbidden to work with powered up parts.
Isolate the product from the mains power supply before proceeding with any maintenance
operations.
Even though the product has been disconnected from the mains power supply, the rotating
and mobile parts may still be in motion due to inertia. Therefore, prior to carrying out any
maintenance operations, make sure that the rotating and mobile parts of the product are
stationary.
After isolating the product, wait 60 minutes before carrying out any maintenance work. Some
parts may still be live due to an internal fault.

2 Safety information
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2.3 Risks associated with the use of the product
HSD is not responsible for installations performed by persons who are unqualified and/or for
installations that do not comply with the conditions stated in this manual.
The equipment must only be fitted on machinery. The manufacturer must perform the risk analysis,
in line with the installation type and method, before putting the machine into service. This kind of
analysis must take into account the whole machine life cycle.
2.3.1 Prohibitions and risks associated with improper
handling and/or use
It is absolutely forbidden to bypass, remove, modify or render inoperative any safety devices,
controls or guards protecting individual parts or the product as a whole.
The product must not be used in environments where there is an explosion or fire risk.
The elimination of faults or anomalies in the operation of the product or modifications to the
type of operation or installation must not be carried out by unauthorised personnel.
All guards and safety devices must be maintained efficient and in perfect condition. Warning
and danger signs and symbols must be clearly legible and must never be removed.
When performing troubleshooting operation on the product, take all the necessary precautions
described in the Instruction Manual to prevent damage or injury.
Remember to tighten all screws, nuts and ring nuts of each mechanical component that has
been adjusted or set-up.
Before starting the product, make sure that all the safety devices are installed and in perfect
working order. If this is not the case, under no circumstances must the product be started,
instead inform the works safety manager or the department head.
An incorrect electrical installation, such as the inversion of phases, represents an improper
use of the product and is therefore not allowed.
It is not allowed to violate or avoid the prescriptions contained in this manual.
Any uses other than those intended by the manufacturer are not allowed.
Installations, modifications or adjustments not described in this manual, or not authorised by
the manufacturer, are not allowed.
Maintenance intervention modalities, other than those described in the Instructions, are not
allowed.
It is strictly forbidden to replace parts of the equipment. In case of malfunctions or failures,
don't try to repair but send the product to HSD.
2.4 Residual risks
Risk of electrocution if the product gets open. It is strictly forbidden to open the equipment.
The external surfaces of the equipment reach a temperature between 70 and 80°C, wait for
the hot surfaces to cool down completely.

2 Safety information
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2.5 Signs fixed to the product
Below is described the meaning of the signs applied to the product.
The signs fixed to the product must never be removed for any reason whatsoever.
The signs must be clearly legible.
Damaged signs should be replaced (request new ones from the manufacturer).
Check the identification plates are clearly legible. If this is not the case, replace them
with new ones in the same positions.
DANGER OF ELECTROCUTION! Do not access any internal parts of the
equipment. Danger of electrocution. Before carrying out any operations on the
electrical system, make sure that the power supply has been turned off.
DANGER, HOT SURFACES! High temperature component, risk of burning. Wear
suitable protective clothing.
USER MANUAL! It is compulsory to read the whole user manual before
performing any operations.
FUNCTIONAL EARTH CONNECTION; disturbance-free earth connection. To be
used to improve the EMC characteristics of the device when the earthing through
the mounting flange and earthing of the motor cable are not enough.

2 Safety information
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