HSV HSV12-6050 User manual

Martin®Hydraulic
Screen Vibrator
Operator’s Manual
M3758
Go to Martin®Hydraulic Screen Vibrator web page

Important
MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO
CONTAMINATION OF THE MATERIAL; USER’S FAILURE TO INSPECT, MAINTAIN AND TAKE
REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR
APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS
CONTAINED HEREIN. MARTIN ENGINEERING’S LIABILITY SHALL BE LIMITED TO REPAIR
OR REPLACEMENT OF EQUIPMENT SHOWN TO BE DEFECTIVE.
Observe all safety rules given herein along with owner and Government standards and regulations. Know
and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI)
z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources -
Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal
Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule.
The following symbols may be used in this manual:
DANGER
!
Danger: Immediate hazards that will result in severe personal injury or death.
WARNING
!
Warning: Hazards or unsafe practices that could result in personal injury.
CAUTION
!
Caution: Hazards or unsafe practices that could result in product or property damages.
IMPORTANT
Important: Instructions that must be followed to ensure proper installation/operation of equipment.
NOTE
Note: General statements to assist the reader.

Martin Engineering M3758-07/13 iMartin®Hydraulic Screen Vibrators
Table of Contents
Section Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Model identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Mounting vibrator onto screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nut and cap screw torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
After Installing Vibrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hydraulic Vibrator Pressure Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Case Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Starting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Adjusting eccentric weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Initial startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Repairing motor and replacing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Appendix. Martin®Hydraulic Screen Vibrator Technical Data . . . . . . . . . . . . . . . . . . . . . . A-1
Table of Contents

Martin Engineering M3758-07/13 ii Martin®Hydraulic Screen Vibrators
List of Figures
Figure Title Page
1 Mounting Bolt Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Adjusting Eccentric Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Adjustable Weights Set at 50%. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Setting Sets of Eccentric Weights to Mirror Images. . . . . . . . . . . . . . . . . . . . . . 8
5 Hydraulic Screen Vibrator Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
List of Tables
Table Title Page
I Mounting Bolts and Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
II Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . 4
III Lubrication Schedule for Each Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IV Martin®Hydraulic Screen Vibrator Model Numbers and Part Numbers . . . . . . 13
List of Figures/Tables

Martin Engineering M3758-07/13 1Martin®Hydraulic Screen Vibrator
Introduction
General Martin®Hydraulic Screen Vibrators are equipped with motor-driven rotary
eccentric weights that are powered by a hydraulic motor, and deliver rotary
vibration through a complete range of frequencies. The motor is attached to
the separate head or case assembly containing the eccentric weights, bearings,
and shaft. The motor shaft is inserted in the shaft coupling and locked into
place, which causes the eccentric weights to rotate with the motor shaft.
The vibrator motor has a recommended operational ambient temperature and
mounting surface temperature range of -22 to 104°F (-30 to 40°C). If
operating the motor in environments beyond these temperatures, call Martin
Engineering, as the vibrator may require rating reduction, more frequent
lubrication, or lubrication substitution.
Model
identification Each model has an alphanumeric designation. Each letter and number
represents a specific aspect of the vibrator.
Prefix letters:
• HSV = Hydraulic Screen Vibrator
Model numbers:
• First two digits = Maximum speed (x 100 rpm)
• Remaining digits = Maximum force output in lbs. at the maximum rpm
• Optional suffix letter (V) = High-pressure Viton®seals
Example: HSV12-6050
• HSV = Hydraulic Screen Vibrator
• 12 = 1200 rpm
• 6050 = 6050 lbs force
Safety All safety rules in the above documents and all owner/employer safety rules
must be strictly followed when working with this unit.
Materials required Only standard hand tools are required to install and maintain this equipment.
Storage Store vibrator in an ambient temperature not less than 41°F (5°C) with a
relative humidity not more than 60%. If the vibrator has been stored for 2 or
more years, remove bearings, wash them, and repack them with new grease
(see “Lubricating vibrator”).
References The following documents are referenced in this manual:
•The National Electrical Code (NEC). National Fire Protection Association,
1 Batterymarch Park, P.O. Box 9101, Quincy MA 02269-9101.
• American National Standards Institute (ANSI) z244.1-1982, American
National Standard for Personnel Protection - Lockout/Tagout of Energy
Sources - Minimum Safety Requirements, American National Standards
Institute, Inc., 1430 Broadway, New York, NY 10018.
• Federal Register, Volume 54, Number 169, Part IV, 29 CFR Part 1910,
Control of Hazardous Energy Source (Lockout/Tagout); Final Rule,
Department of Labor, Occupational Safety Health Administration (OSHA),
32nd Floor, Room 3244, 230 South Dearborn Street, Chicago, IL 60604.
•Viton
®is a registered trademark of DuPont Performance Elastomers.
Introduction