HTV NICO User manual

HOOKS TANIA VERDU, S.L.
Pol. Ind. de Raos, Ed. Puerta de Santander s/n
39011 Santander (CANTABRIA)
USER’S MANUAL
NICO AUTOMATIC TWISTLOCK
This User’s Manual is given to the user by HOOKS TANIA VERDU, S.L. and is supplied
together with the NICO AUTOMATIC TWISTLOCK, on the undertaking by the user that it will
be read and understood by all workers before performing any operations with the NICO
AUTOMATIC TWISTLOCK
MANUFACTURER’S SIGNATURE/STAMP USER’S SIGNATURE/STAMP

NICO AUTOMATIC TWISTLOCK
TABLE OF CONTENTS
1. INTRODUCTION
................................
2.
INTRODUCTION TO THE COMPANY
3.
IDENTIFICATION OF THE EQUIPMENT
4. INTENDED USE
................................
4.1. NON-
INTENDED AND INCORRECT USE
5.
CHARACTERISTICS OF THE NICO AUTOMATIC TWISTLOCK
5.1.
GENERAL DESCRIPTION OF THE NICO AUTOMATIC TWISTLOCK
5.2. MAIN PARTS
................................
5.3.
GENERAL DIMENSIONS AND WEIGHT
5.4. LIFTING CAPACITY
................................
6. SAFETY
................................
6.1. GENERAL SAFETY RULES
6.2.
MEANING OF THE SAFETY WARNINGS
7.
TRANSPORT OF THE EQUIPMENT
.
OPERATION OF THE EQUIPMENT
.1.
BEFORE BEGINNING TO WORK
.2.
INSTALLING, RECHARGING AND REPLACING THE BATTERY
.3. LEFT- AND RIGHT-HAND
-
.4. REMOTE CONTROL
................................
.4.1.
JOINT CONFIGURATION OF REMOTE CONTROL AND NICO AUTOMATIC TWISTLOCK
.4.1.1.
CONFIGURATION OF THE NICO AUTOMATIC TWISTLOCK
.4.2.
CONFIGURATION OF HTV REMOTE CONTROL
.4.3.
CHANGING THE REMOTE CONTROL BATTERY
.4.4.
OPERATION BY REMOTE CONTROL
.5.
COUPLING THE NICO AUTOMATIC TWISTLOCK TO A LOAD
.6.
COUPLING THE LOAD TO THE NICO AUTOMATIC TWISTLOCK
.6.1.
MANUAL COUPLING OF THE LOAD
.6.2.
COUPLING THE LOAD BY REMOTE CONTROL
.7. MOVING THE LOAD
................................
. . RELEASI
NG THE LOAD FROM THE NICO AUTOMATIC TWISTLOCK
. .1.
MANUAL UNCOUPLING OF THE LOAD
. .2.
RELEASE OF THE LOAD BY REMOTE CONTROL
.9.
UNCOUPLING THE NICO AUTOMATIC TWISTLOCK FROM THE LOAD
9. MAINTENANCE
................................
NICO AUTOMATIC TWISTLOCK
................................
................................
................................
INTRODUCTION TO THE COMPANY
................................
................................
IDENTIFICATION OF THE EQUIPMENT
................................
................................
................................
................................
................................
INTENDED AND INCORRECT USE
................................
................................
CHARACTERISTICS OF THE NICO AUTOMATIC TWISTLOCK
................................
GENERAL DESCRIPTION OF THE NICO AUTOMATIC TWISTLOCK
................................
................................
................................
................................
GENERAL DIMENSIONS AND WEIGHT
................................
................................
................................
................................
................................
................................
................................................................
................................
................................................................
................................
MEANING OF THE SAFETY WARNINGS
................................
................................
TRANSPORT OF THE EQUIPMENT
................................
................................
OPERATION OF THE EQUIPMENT
................................
................................
BEFORE BEGINNING TO WORK
................................................................
...........................
INSTALLING, RECHARGING AND REPLACING THE BATTERY
................................
-
SIDE OPERATION ................................
................................
................................
................................
................................
JOINT CONFIGURATION OF REMOTE CONTROL AND NICO AUTOMATIC TWISTLOCK
CONFIGURATION OF THE NICO AUTOMATIC TWISTLOCK
................................
CONFIGURATION OF HTV REMOTE CONTROL
................................
............................
CHANGING THE REMOTE CONTROL BATTERY
................................
............................
OPERATION BY REMOTE CONTROL
................................
................................
COUPLING THE NICO AUTOMATIC TWISTLOCK TO A LOAD
-
LIFTING DEVICE
COUPLING THE LOAD TO THE NICO AUTOMATIC TWISTLOCK
................................
MANUAL COUPLING OF THE LOAD
................................
................................
COUPLING THE LOAD BY REMOTE CONTROL
................................
..............................
................................
................................
................................
NG THE LOAD FROM THE NICO AUTOMATIC TWISTLOCK
................................
MANUAL UNCOUPLING OF THE LOAD
................................
................................
RELEASE OF THE LOAD BY REMOTE CONTROL
................................
............................
UNCOUPLING THE NICO AUTOMATIC TWISTLOCK FROM THE LOAD
-
LIFTING DEVICE
................................
................................
................................
................................
..................... 5
................................
...................... 6
................................
................... 6
................................
....................... 7
................................
.................. 7
................................
...................
................................
..........
................................
.......................... 9
................................
................. 10
................................
............... 11
................................
. 12
................................
...... 12
................................
................ 13
................................
....................... 16
................................
........................ 17
...........................
17
................................
................ 17
................................
......... 19
................................
.............. 20
JOINT CONFIGURATION OF REMOTE CONTROL AND NICO AUTOMATIC TWISTLOCK
20
................................
.......... 21
............................
22
............................
22
................................
............. 23
LIFTING DEVICE
..................... 24
................................
............ 25
................................
............. 25
..............................
26
................................
............. 26
................................
..... 27
................................
........ 27
............................
2
LIFTING DEVICE
....... 2
................................
.................... 29

NICO AUTOMATIC TWISTLOCK
10.
GENERAL RULES FOR MAINTENANCE
11.
PREVENTATIVE MAINTENANCE AND SERVICING
12. CLEANING
................................
13. STORAGE
................................
13.1.
PREPARATION OF THE EQUIPMENT FOR USE AFTER STORAGE
14. PARTS LIST
................................
14.1. TWISTLOCK PIN
................................
14.2. BATTERY
................................
14.3. MAINBOARD
................................
14.4.
TWISTLOCK EXTRACTOR ASSEMBLY
14.5.
CHASSIS ASSEMBLY
14.6.
REAR BOARD COVER ASSEM
15.
ELECTRONIC CIRCUIT DIAGRAM
16.
SCHEMATIC REPRESENTATION OF PNEUMATIC CIRCUIT
17. WARRANTY
................................
1 .
MAINTENANCE CHECKSHEET
19.
CE DECLARATION OF CONFORMITY
NICO AUTOMATIC TWISTLOCK
GENERAL RULES FOR MAINTENANCE
................................
................................
PREVENTATIVE MAINTENANCE AND SERVICING
................................
................................
................................
................................................................
............................
................................
................................................................
.............................
PREPARATION OF THE EQUIPMENT FOR USE AFTER STORAGE
................................
................................
................................................................
...........................
................................
................................
................................
................................
................................
................................
................................
................................
................................
TWISTLOCK EXTRACTOR ASSEMBLY
................................
................................
CHASSIS ASSEMBLY
................................................................
................................
REAR BOARD COVER ASSEM
BLY................................
................................
ELECTRONIC CIRCUIT DIAGRAM
................................................................
..........................
SCHEMATIC REPRESENTATION OF PNEUMATIC CIRCUIT
................................
................................
................................................................
..........................
MAINTENANCE CHECKSHEET
................................................................
..............................
CE DECLARATION OF CONFORMITY
................................
................................
................................
................. 29
................................
30
............................
32
.............................
32
................................
.. 32
...........................
33
................................
........... 33
................................
...................... 34
................................
................ 35
................................
............ 36
................................
..... 37
................................
.................. 3
..........................
39
................................
.................... 40
..........................
41
..............................
41
................................
.................... 42

NICO AUTOMATIC TWISTLOCK
1. INTRODUCTION
Please note that the
primary
safety of all those who work
Automatic TwistLock, as well
For the above reasons, we
strongly
useful advice about the
proper
This instruction manual
should
kept close by at all times.
Please
This equipment must be
handled,
aware of the specific
dangers
understanding of the safety
standards
The manufacturer is not
responsible
made to this lifting accessory
or in the case of improper
use
WARNING! DO
AUTOMATIC
TWISTLOCK
NICO AUTOMATIC TWISTLOCK
primary
objective of the advice contained in the
following
with or find themselves in the operational area
close
as providing a detailed explanation of its correct
use
strongly
urge you to carefully read this manual
which
proper
use and maintenance of the
NICO Automatic TwistLock
should
be considered an integral part of the
equipment
Please
ensure it is kept in good condition.
handled,
serviced and repaired only by those who
are
dangers
and risks that may be involved and who
standards
required.
responsible
for any consequences that may result
from
without the express and written authorisation of
use
of the equipment.
NOT ATTEMPT TO USE OR OPERATE THE
NICO
TWISTLOCK
BEFORE READING THIS MANUAL
.
5/42
following
pages is the
close
to the NICO
use
and handling.
which
will provide
NICO Automatic TwistLock
.
equipment
and must be
are
familiar with and
have a detailed
from
modifications
the manufacturer,
NICO
.

NICO AUTOMATIC TWISTLOCK
2.
INTRODUCTION TO THE
HOOKS TANIA VERDU, S.L.
for this reason, bases its
commercial
establishment of fruitful and
rewarding
With a view to facilitating
as
company vehicles are used
HTV technicians is fast
and
equipment maintenance and
updating,
Name of the
company:
Address:
Tax
Identification
Number:
Telephone:
Email:
Website
3.
IDENTIFICATION OF TH
An identification plate can be
•
MÁQUINA / ACCESORIO:
•MODELO:
indicates the automatic 8 tonne TwistLock model
•CARGA MÁXIMA:
shows
•Nº DE SERIE:
indicates
being assigned by
the
•AÑO: shows the
year
NICO AUTOMATIC TWISTLOCK
INTRODUCTION TO THE
COMPANY
HOOKS TANIA VERDU, S.L.
(HTV) places special emphasis on the quality
of
commercial
strategy on practical
demonstrations
rewarding
relationships with its clients.
as
close a connection as possible between
market
as technical-commercial mobile units. This
ensures
and
efficient, and allows the creation of client
-
updating,
as well as providing equipment rental
services
MAIN DATA OF THE COMPANY
HOOKS TANIA VERDU, S.L.
Pol. Ind. de Raos, Ed. Puerta de Santander s/n
39011 Santander (CANTABRIA)
B25775248
[phone]
[e-mail]
www.hookshtv.com
IDENTIFICATION OF TH
E EQUIPMENT
found on the back of the casing with the
following
MÁQUINA / ACCESORIO:
indicates this is an automatic TwistLock.
indicates the automatic 8 tonne TwistLock model
.
shows
the maximum lifting capacity of the
equipment
indicates
the serial number of the equipment, with
the
manufacturer to each separate device to
ensure
year
of manufacture.
6/42
of
its products and,
demonstrations
leading to the
market
and product,
ensures
the work of
-
based routes for
services
.
Pol. Ind. de Raos, Ed. Puerta de Santander s/n
following
information:
equipment
.
a unique number
ensure
traceability.

NICO AUTOMATIC TWISTLOCK
4. INTENDED USE
The NICO Automatic TwistLock
for coupling to a lifting
device,
referencia.
¡Error! No se encuentra el origen de la referencia.
When the
NICO Automatic TwistLock
is the manipulation of loads
coupled
section
¡Error! No se encuentra el origen de la referencia.
de la referencia. .
The loads coupled to the
NICO Automatic TwistLock
¡Error! No se encuentra el origen de la referencia.
referencia. . In addition,
the
operational working range of
-
The slings, chains,
shackles,
must have a working
coefficient
4.1. NON-
INTENDED AND INCORRE
The
NICO Automatic TwistLock
following conditions:
•To lift people or
animals.
•By a worker who
has
of the load-lifting
device
•If the safety systems
have
•If the equipment has
not
•If the load exceeds
the
lifting accessory.
•If any component
has
If this NICO device is used
for
instructions in this User’s
Manual
null and void and the user
will
improper and/or non-
intended
NICO AUTOMATIC TWISTLOCK
The NICO Automatic TwistLock
is a lifting accessory that has been designed
and
device,
as described in section
¡Error! No se encuentra el origen de la
¡Error! No se encuentra el origen de la referencia.
.
NICO Automatic TwistLock
has been coupled to a load-lifting
device,
coupled
in turn to the
NICO Automatic TwistLock
¡Error! No se encuentra el origen de la referencia.
¡Error! No se encuentra el origen
NICO Automatic TwistLock
must not exceed those
indicated
¡Error! No se encuentra el origen de la referencia.
¡Error! No se encuentra el origen de la
the
NICO Automatic TwistLock must not be
used
-
20ºC to + 85ºC, nor can it be used in explosive
atmospheres
shackles,
eyebolts, cables, hooks, etc., used to raise
the
coefficient
equal to or higher than 4.
INTENDED AND INCORRE
CT USE
NICO Automatic TwistLock
must not be used for the following
purposes
animals.
has
not fully read and understood this User’s
Manual
device
to which it is coupled.
have
been interfered with.
not
been subjected to proper maintenance and
servicing.
the
limits as determined for the load-lifting
device
has
been modified, damaged or is missing.
for
any purpose other than that for which it was
designed,
Manual
are not strictly adhered to, the terms of
the
will
be solely responsible for any consequences
intended
use.
7/42
and
manufactured
¡Error! No se encuentra el origen de la
device,
its intended use
NICO Automatic TwistLock
, as described in
¡Error! No se encuentra el origen
indicated
in section
¡Error! No se encuentra el origen de la
used
outside the
atmospheres
.
the
lifting accessory
purposes
or under the
Manual
and the manual
servicing.
device
and/or the load-
designed,
or if the
the
warranty will be
resulting from its

NICO AUTOMATIC TWISTLOCK
5.
CHARACTERISTICS OF T
5.1.
GENERAL DESCRIPTION
The NOA automatic shackle
is
with a lifting device capable
of
The lifting capacity of the
NOA
method employed in its use
¡Error! No se encuentra el origen de la referencia.
The NICO Automatic TwistLock
shackle
which in turn is coupled to the corresponding load
accessories. The load to be handled is attached in
pin (see
Figure 1 – Coupling areas
areas
The load is attached through the action of the
while the load to be handled necessarily requires corner fittings for shipping containers which
comply with ISO 1161, such that the TwistLock can fully engage with the corner fitting.
The NICO Automatic TwistLoc
position of the pin (open /
intermediate
equipment when the pin is
located
operator.
NICO AUTOMATIC TWISTLOCK
CHARACTERISTICS OF T
HE NICO AUTOMATIC TWIST
LOCK
GENERAL DESCRIPTION
OF THE NICO AUTOMATI
C TWISTLOCK
is
a load-lifting accessory which has been
designed
of
supporting and lifting such loads.
NOA
Automatic Shackle depends on the model,
configuration
(see section
¡Error! No se encuentra el origen de la referencia.
¡Error! No se encuentra el origen de la referencia.
for more information).
The NICO Automatic TwistLock
is coupled in the upper coupling area
to
which in turn is coupled to the corresponding load
-
lifting device by means of lifting
accessories. The load to be handled is attached in
the lower coupling area of the TwistLock
areas
).
Figure 1 – Coupling areas
The load is attached through the action of the
pneumatically driven pin of the NICO device,
while the load to be handled necessarily requires corner fittings for shipping containers which
comply with ISO 1161, such that the TwistLock can fully engage with the corner fitting.
The NICO Automatic TwistLoc
k has LED signalling lights which inform
the
intermediate
position / closed), preventing the
located
in an intermediate position or its position
is
Upper coupling area
Lower coupling area
/42
LOCK
C TWISTLOCK
designed
to move loads
configuration
and the
¡Error! No se encuentra el origen de la referencia.
to
an authorised
lifting device by means of lifting
the lower coupling area of the TwistLock
pneumatically driven pin of the NICO device,
while the load to be handled necessarily requires corner fittings for shipping containers which
comply with ISO 1161, such that the TwistLock can fully engage with the corner fitting.
the
operator of the
risk of using the
is
unknown to the

NICO AUTOMATIC TWISTLOCK
5.2. MAIN PARTS
1.
-
2.
-
3.
-
4.
-
5.
-
6.
-
7.
-
8.
-
9.
-
10.
-
11.
-
12.
-
13.
-
7
6
3
5
1
NICO AUTOMATIC TWISTLOCK
-
TwistLock
-
LED lighting
-
TwistLock extractor
-
Manual twist operation button
-
Restraining nut
-
Piston clevis
-
Eye bolt support
-
Pneumatic piston
-
Battery
-
Battery positioner
-
Casing
-
Pneumatic components cover
-
Manual valve
4
8
9
11
10
13
9/42
2
12

NICO AUTOMATIC TWISTLOCK
5.3.
GENERAL DIMENSIONS A
The general dimensions
expressed in millimetres:
As this NICO device weighs approximately
used at all times
NICO AUTOMATIC TWISTLOCK
GENERAL DIMENSIONS A
ND WEIGHT
of the NICO Automatic TwistLock are
shown
Figure 2 – Right hand
Figure 3 – Left hand
As this NICO device weighs approximately
40 kg
, appropriate
means
for its transportation.
10/42
shown
below and
means
must be