Huawei PDU8000 Series User manual

1
Issue: 08
Part Number: 31507342
Date: 2019-04-15
PDU8000 Modular Integrated PDC V1.0
Quick Guide
Copyright © Huawei Technologies Co., Ltd. 2019. All rights reserved.
1Installing the PDC
1. Mark the positions for installing the PDC based on the marking-off template. Drill holes and
install expansion sleeves.
Securing the PDC
1.1
Leveling foot Level
3. Partially drive the bolts into the expansion sleeves and use a socket wrench to tighten the bolts
in diagonal order.
2. Place a level on the PDC. Adjust the anchor bolts of the PDC using an adjustable wrench until
the leveling feet are in contact with the floor. Then level the PDC.
1100 mm deep cabinet 1200 mm deep cabinet

2
(Optional) Installing the Tail Frame
1.2
3. Open the cabinet rear door, and remove the rear
door, hinges, ground cable and the connecting kits.
2. Use four M5 tapping screws to secure one
upper sealing plate to the tail frame.
1. Use eight M5 tapping screws to secure the tail
frame accessories to the tail frame.
4. Move the tail frame to the PDC rear door,
and secure it to the PDC using eight M5
tapping screws.
There are two upper sealing plates, and the
one used in this step has a gap.
Put aside the fittings as they are needed in follow-up
installation processes.

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1.3 (Optional) Combining Cabinets
When combining cabinets, ensure that all cabinet
surfaces are at the same level.
NOTE
1. Open the front and rear doors. Wrench the anchor
bolts using an adjustable wrench to adjust the
cabinet height.
2. Remove the cabinet connecting kits from the rack.
3. Screw the connecting kits in the connection positions
on the front door.
4. Use the same method to secure the connecting kit in
the connection positions on the rear door.
5. Repeat the preceding steps to combine other PDCs.
6. Use a torque socket wrench to tighten the bolts in
diagonal order.
2Connecting Cables
1. Ensure that all circuit breakers, including upstream output circuit breakers, are switched to OFF
before connecting cables.
2. Bundle the N and PE cables separately from the L1/L2/L3 or L cables for each circuit breaker
when routing cables. Converge them at the beam and bind each group of them by cable ties.
Ensure that each group has not more than 15 cables.
3. Connect cables from the PDC to the power distribution bars based on terminal specifications in
the following table.
Wiring Terminal Rated Current (A) Terminal/Bolt
Specifications Cable
Diameter (mm²)
Recommended
Torque (N•m)
Power input (L/N) 160 M10 50 27
250 M12 95 47
Power input (PE) 160 M10 25 27
250 M10 50 27
AC output (L) 6–40 Cord end terminal 6 1.6
AC output (N/PE) 6–40 M6 6 4.9
Specifications of Power Cables
5. Install the cabinet rear door and accessories at the corresponding positions on the tail frame.
Verify that ground cables are properly connected to the cabinet and cabinet rear door.

4
Signal cable holes
Output cable holes
Input
cable
hole
Ground
cable hole
1. The following figure shows the routing of cable holes.
2. Connecting the ground cable.
Top Cable Hole
Bottom Cable Hole
Input cable hole

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3. Connect the IT and air conditioner power distribution input power cables.
Cables Routed In from Top Cables Routed In from Bottom
NOTE
This figure shows how to connect cables for dual inputs. For details about how to connect cables
for a single input, see the procedure for connecting cables for dual inputs.
When cables are routed in from the top, first connect the IT power distribution input cable and
the power distribution input cable of the air conditioner.
When cables are routed in from the bottom, first connect the power distribution input cable of
the air conditioner and the IT power distribution input cable.
It is recommended that you connect cables from left to right when connecting IT and air
conditioner power distribution inputs.

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(1) Connect the power cables of the IT equipment
to the terminals of IT output in the PDC.
4. Connect the output cables for the PDC. (2) Connect the power cables of the air
conditioner to the terminals of air conditioner
output in the PDC.
(3) Connect the lighting power cables to the lighting output in the PDC.
Connect the lighting cables to XT2-1–
XT2-6.
In the MCCB dual-input scenario for
the air conditioner power distribution,
the L wire of the lighting cable is
routed on the right side of the cabinet
rear door, and the N and PE wires of
XT2-4–XT2-6 are routed along the
cabling beam in the middle of the PDC
to the N and PE bars on the left side.

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5. Connecting Signal Cables for the PDC.
When the MODBUS TCP protocol is used,
connect one end of the network cable to the FE
port in the PDC, and connect the other end to
the collector.
NOTE
6. Secure the cables to cable-routing board by
using cable ties.
7. (Optional) Cut proper cable inlets and
outlets in the rodent-proof meshes and
install the PDC top panel back. Seal the
cable inlets and outlets using firestop putty.
Position
of cable
ties in the
cabinet
Position
of cable
ties in the
cabinet
No.
Check Item
Result
1
The cabinet is clean, without redundant stubs, screws, or other debris inside
or at the copper bar to avoid short circuits.
□
Yes □No
2
The paint on the cabinet exterior is intact.
□
Yes □No
3
The cabinet door and lock work properly.
□
Yes □No
4
All labels are correct, clear, and complete.
□
Yes □No
5
The surrounding area of the cabinet contains no waste tape, cable ties, paper,
or packing materials.
□
Yes □No
Hardware installation checklist
3.1
3Verifying the Installation

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Electrical connection checklist
3.2
No.
Check Item
Result
1
All cables are connected properly.
□
Yes □No
2
The ground cable is connected properly.
□
Yes □No
3
The excess section of ground cables and power cables is cut off.
□
Yes □No
4
Phase cables are connected properly.
□
Yes □No
5
Power cables and ground cables are routed and bundled separately from
other types of cables.
□
Yes □No
6
All circuit breakers are OFF.
□
Yes □No
No.
Check Item
Result
1
All bolts are tightened, especially the bolts used for electrical connection. Flat
washers and spring washers are installed properly.
□
Yes □No
2
Cables are bundled neatly, and cable ties are secured evenly and properly.
□
Yes □No
3
Cables are routed for ease of future maintenance and expansion.
□
Yes □No
4
There are no unnecessary adhesive tape or cable ties on the cables.
□
Yes □No
5
Exposed parts near the wiring terminals and lugs are wrapped in PVC
insulation tape or heat shrinking tubing.
□
Yes □No
6
The cable routing for power cables and monitoring cables meets the
requirements for routing power cables and signal cables and complies with the
cable routing plan.
□
Yes □No
Cable installation checklist
3.3
4Power-On Commissioning
1. Switch on the SPD circuit breaker. If the SPD indicator is green, the SPD is running properly. If
the SPD indicator is red, the SPD is faulty and must be replaced immediately.
2. Switch on the upstream output circuit breakers to power on the PDC. If the power indicator on the
front panel of the PDC lights up, the PDC is powered on properly.
•Click the textbox after the IP address assign, and choose Automatic (DHCP).
•Set Rated frequency and Rated line voltage on the System Param. screen based on the
actual situation and retain default values for other system parameters.
•The user name is admin (preset password: 000001).
NOTE

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3. After the MDU screen starts, set the language, time, date, network parameters, and system
parameters by using the Setting Wizard.
4. After the quick settings are complete, if the monitoring page displays abnormal alarms, clear
them.
5. Switch on the input circuit breakers on the front panel of the PDC.
6. Switch on the output circuit breakers in the PDC in sequence to power on the corresponding
devices and check whether the monitoring parameters on the display panel are correct.
7. (Optional) Power off the PDC.
(1) Switch off the output circuit breakers in the PDC.
(2) Switch off the upstream input circuit breakers.
Power Distribution Monitoring Boards
Power Distribution Monitoring
Boards
Air Conditioner Power Distribution
Output Circuit Breakers
Air Conditioner Power Distribution
SPD and SPD Circuit Breakers
IT Power Distribution Input
Indicators
IT Power Distribution Input
Circuit Breakers
IT Power Distribution SPD and
SPD Circuit Breakers
IT Power Distribution Output
Circuit Breakers
配电监控板
Lighting Output Circuit Breaker
Air Conditioner Power
Distribution Input Circuit
Breakers
Air Conditioner Power
Distribution Input Indicators
The power-on commissioning personnel must be at least two qualified electricians, one
performing operations while the other monitors the operations and warns off irrelevant persons.
Power Distribution Monitoring
Boards Power Distribution Monitoring Boards

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Alarm Reference
Alarm Name
Alarm
Severity
Possible Cause
Solutions
Abnormal
board comm Critical The monitoring board is disconnected. Check whether the control area network (CAN) cable is in loose
contact. If yes, connect it securely.
Failed to
configure
board
Critical The MDU version does not
match the power distribution
monitoring board.
Use the latest upgrade package to
activate the board.
Board quantity
inconsistency Critical •Monitoring board fault. •The cable has become
loose.
•Check whether the run indicator
of the monitoring board is steady
on. If no, replace the monitoring
board.
•Check whether the CAN cable is
securely connected.
Main input
open phase Critical The input power is abnormal. Check the input power.
Main input
breaker
tripping
Critical The back-end is short-
circuited or experiences
overcurrent.
Check whether the back-end current
is short-circuited or experiences
overcurrent.
Main input
overload Critical The system is overloaded. Check all output load power.
Main input
surge
protection
abnormal
Major The input AC SPD is
damaged by a lightning strike.
Replace the input AC SPD.
Br. circuit
breaker off Critical
A branch switch has changed
from ON to OFF. Check the circuit of the branch.
Branch
overload Critical The branch is overloaded. Check the load power of the branch.
Main input br.
current shock Major The insulation of a branch is abnormal. Check the cable insulation of the output branch.

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Troubleshooting
Symptom
Possible Cause
Solution
The LCD fails to
display branch
currents.
•The monitoring board communications cable or
the secondary cable to the corresponding
branch current transformer is not properly
connected.
•The current detection module or current
transformer is faulty.
1. Replace the monitoring
board module.
2. Contact Huawei
technical support.
The LCD fails to
display the circuit
breaker status.
•The communications cable of the Boolean
value collection module or the corresponding
branch Boolean value signal cable is not
properly connected.
•The Boolean value collection module or
auxiliary switch contact is faulty.
1. Replace the monitoring
board module.
2. Contact Huawei
technical support.
The LCD is
black or blinks. •The input N wire is disconnected. •The LCD is faulty. •Secure the input N wire. •Replace the LCD.
The indicators
of the
monitoring
board module
do not light up.
•Cables are not properly connected.
•The power distribution monitoring board is
faulty.
1. Replace the monitoring
board module.
2. Contact Huawei
technical support.

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Huawei Technologies Co., Ltd.
Huawei Industrial Base, Bantian, Longgang
Shenzhen 518129 People's Republic of China
www.huawei.com
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