HUBBELL LIGHTING kim lighting PGL5/6 Series User manual

PGL5/6 - Parking Garage Luminaire Installation Instructions
P.O. Box 60080 • 16555 East Gale Ave.
City of Industry, California 91716-0080
626/968-5666 •FAX 626/330-3861
Revised 7/16/10 ECN 100715008 Status 7 Part No. 95667
WARNING: Fixtures must be grounded in accordance with local codes or the National Electrical Code.
Failure to do so may result in serious personal injury.
CAUTION: All wiring should be done by a qualified electrician.DO NOT operate luminiare with missing or
damaged lens.
KEEP THIS SHEET FOR FUTURE REFERENCE.
Attention: If your fixture is equipped with a multi-tap
ballast and if no voltage was specified on the purchase
order, the ballast has been wired for operation on a 120 or
277 volt circuit (347V in Canada). If other than 120 or 277
volts is required, i.e.; 208V, 240V, see Ballast Wiring
Information on page 4.
WARNING
Never energize fixtures with plastic
bag - installed for protection during
construction or painting. This will
cause permanent damage from
overheating.
PREPARING FOR INSTALLATION:
Tool Required: Flat Blade Screwdriver
Step 1 - Verify fixture locations: To assure a correct installation, the specifier should key the fixture locations on the
garage plan with the icon for a PGL51/61, PGL52/62, PGL53/63, PGL54/64, PGL55/65, PGL56/66, PGL57/67,
or PGL58/68.
PGL51/61 PGL52/62
PGL53/63
PGL54/64
PGL55/65 PGL56/66 PGL57/67 PGL58/68
SHOWN ARE THE LIGHT PATTERNS FOR EACH FIXTURE.
PGL51/61
PGL52/62
PGL53/63
PGL54/64
PGL55/65
PGL56/66
PGL57/67
PGL58/68
!

INSTRUCTIONS PERTAINING TO A RISK OF FIRE, OR INJURY TO PERSONS
IMPORTANT SAFETY INSTRUCTIONS!
WARNING: Fixtures must be grounded in accordance with local codes or the National Electrical Code.
Failure to do so may result in serious personal injury.
MAINTENANCE: Parking garages are open structures, fixtures will eventually become dirty with air and
exhaust pollutants. A regularly scheduled maintenance program should be followed. The PGL5/6 is rated to
IP66, allowing power washing; a fast and effective way to keep the fixtures at peak efficiency.
CAUTION: All wiring should be done by a qualified electrician. Lighted lamp is HOT! DO NOT operate
luminaire with missing or damaged lens. KEEP THIS SHEET FOR FUTURE REFERENCE.
Page 2 Kim Lighting • 16555 E. Gale Ave. • P.O. Box 60080 • City of Industry, CA 91716-0080 • 626/968-5666 • FAX 626/330-3861
PGL5/6 - Parking Garage Luminaire Installation Instructions
!
2. Make electrical connections
observing polarity; i.e., green-to-
ground, white-to-common, and
black-to-voltage.
1. To hang fixture, slide the
suspension strap onto the wire
retainer on the speed mount
plate. Allow fixture to hang freely.
FIXTURE CONNECTION TO SPEED MOUNT & FINAL INSTALLATION:
Make certain electrical supply is OFF before starting installation.
Wire
Retainer
Suspension
Strap
!
Attach Kim
Speed Mount
to J-Box
Bind Head Screws must be
used in the installation of the
Kim Speed Mount.
Preparing For Installation cont'd.
Step 2 - Install the Kim speed mount to the J-box. The
Kim Speed Mount must be installed in accor-
dance with the label. Be certain Kim speed
mount is installed with the driving direction &
parking stalls in the correct orientation.
DO NOT put washers under screw heads.
Step 3 - Remove the tape that holds the suspension
strap to the fixture.
J-Box
Tuck All
Leads And
Connections
Into J-Box
Suspension
Strap
Fixture
Wires
Locking
Tab
3. Swing fixture away from j-box
center and up against ceiling and
speed mount plate while feeding
wires into j-box. It is important
to keep tension on the
suspension strap as the fixture
is raised.

Page 3 Kim Lighting • 16555 E. Gale Ave. • P.O. Box 60080 • City of Industry, CA 91716-0080 • 626/968-5666 • FAX 626/330-3861
PGL5/6 - Parking Garage Luminaire Installation Instructions
4. Make certain wires enter j-box as fixture is raised.
The suspension strap will guide slots in the top of the
fixture to hooks on the speed mount plate. Slide the
fixture towards the center allowing the hooks to
accept the weight of the fixture. Fixture locks in place
when fully engaged on hooks.
LAMP REPLACEMENT & BALLAST ACCESS:
Make certain the electrical supply is OFF before accessing the ballast.
1. Remove lens by pulling out on top portion of each
latch. Unhook latch from lens & swing lens down
and allow to hang free.
2. Remove & replace lamp of type and wattage as
shown on fixture label. (To remove reflector and
access ballast assembly continue to step 3 on page
4.) Close fixture.
!
6. Install lamp of type and wattage as shown on fixture
label. Close lens.
FIXTURE CONNECTION TO SPEED MOUNT & FINAL INSTALLATION cont'd.
5. Unlatch lens by pulling out on top portion of each latch.
Unhook latch from lens & swing down and allow to
hang free.
WARNING!
This H.I.D. / Fluorescent fixture utilizes a lamp that may
contain mercury. For information on disposal of lamp,
go to website: www.lamprecycle.org

Page 4 Kim Lighting •16555 E. Gale Ave. •P.O. Box 60080 •City of Industry, CA 91716-0080 •626/968-5666 •FAX 626/330-3861
PGL5/6 - Parking Garage Luminaire Installation Instructions
REMOVAL FROM J-BOX
Make certain electrical supply is OFF before starting removal.
1. Loosen lock screw inside fixture (do not remove).
With both hands on fixture slide off hooks.
2. Let fixture hang by suspension strap. Fish wire
connections out of J-Box and disconnect.
3. Holding fixture lift suspension strap off
speed mount wire retainer.
!
Suspension
Strap
Screws
4. Ballast Wiring Information: To change input voltage
in a multi-tap ballast, electricity must be OFF.
Connect black lead from terminal block to desired
voltage lead on ballast, i.e.; 208V or 240V.
3. Remove the reflector assembly by loosening the two
screws in the outer flange of the reflector (do not
remove).
Terminal Block
LAMP REPLACEMENT & BALLAST ACCESS cont'd.

1. HID Core & Coil Ballast PGL5:
Attach free swinging pendant in conduit
location "A".
HID Electronic Ballasts / PGL6:
Phillips Induction Lamp -
Attach free swinging pendant in conduit
location "B"
2. Attach speed mount to appropriate mount-
ing holes in Balance Pendant J-Box, with
(2) bind head screws (provided).
3. HID Core & Coil Ballast
IMPORTANT! Orient speed mount as
shown at right.
HID Electronic Ballasts /
Phillips Induction Lamp -
IMPORTANT! Orient hooks on speed
mount location "A". Secure with bind head
screws provided.
Page 5 Kim Lighting •16555 E. Gale Ave. •P.O. Box 60080 •City of Industry, CA 91716-0080 •626/968-5666 •FAX 626/330-3861
PGL5/6 - Parking Garage Luminaire Installation Instructions
OPTIONAL BALANCED PENDANT J-BOX INSTALLATION: Only Required If A Free Swinging Pendant Is Used.
Uses Kim PB2 Balanced J-Box.
!
Tools Required:
❑Flat Blade Screwdriver
❑Silicone Sealant
❑5/64" Allen Wrench
Location "B"
L" N.P.T. Conduit (By Others)
Apply silicone sealant to threads.
KIM PB2 Balanced
Pendant J-Box
Location "A"
KIM Speed Mount
Locking Tab
DRIVING
DIRECTIONS
DRIVING
DIRECTIONS
4. Attach fixture per instructions on page 2 & 3.
Tighten set screw to lock fixture position.
NOTE:Balance of fixture depends on size and weight of
the ballast core and electrical components. Electrical
component weights may vary between different manu-
facturers. Install one fixture per attached instructions,
check to see if level and adjust hole location as
necessary before installing remaining fixtures.
Set Screw
Make certain the electrical supply is
OFF before starting fixture installation.

Page 6 Kim Lighting •16555 E. Gale Ave. •P.O. Box 60080 •City of Industry, CA 91716-0080 •626/968-5666 •FAX 626/3303861
KIM LIGHTING LIMITED WARRANTY
When installed in accordance with Kim Installation Instructions and accepted trade practices, the following shall apply:
General Product Limited Warranty Coverage
All materials and component parts used in the manufacture of Kim Products, are warranted to be free from defects of material
and/or workmanship for a period of 1 year from date of sale, with the following exceptions:
Auxiliary Equipment
All auxiliary equipment (such as lamps, ballasts, and transformers) provided by and/or included in Kim Products shall carry the
component manufacturer's warranty.
Copper and Bronze Landscape Components
Copper and Bronze Landscape fixture components shall be warranted against defects of material and/or workmanship, and
failure due to corrosion, for a period of 25 years from date of sale.
Composite In-Grade Components
Composite In-Grade fixture components installed below grade, shall be warranted against defects of material and/or
workmanship, and failure due to corrosion, for a period of 7 years from date of sale.
Aluminum Landscape Components
Aluminum Landscape fixture components not in direct contact with soil, shall be warranted against defects of material and/or
workmanship for a period of 3 years from date of sale. Aluminum fixture components in direct contact with soil shall be
warranted from defects of material and failure from corrosion for a period of 1 year from date of sale.
Limit of Liability and General Conditions
Only products which are installed. used and maintained in accordance with applicable Kim instructions, specifications and
accepted trade practices, are covered by the Kim Warranty. During the warranty period, with proof of purchase, Kim will repair
or replace with the same or similar product, at Kim's option, without charge. Labor costs are the owner's responsibility and are
excluded from this warranty. This warranty is void if the product is modified, tampered with, misapplied, poorly installed,
improperly maintained, or subjected to abnormal conditions.
Repair or replacement as provided under this warranty is the exclusive remedy of the purchaser. This warranty is in lieu of all
other warranties, expressed or implied, including any implied warranty of fitness for a particular application. Kim Lighting shall
not be liable to the purchaser for indirect or consequential damages.
PGL5/6 - Parking Garage Luminaire Installation Instructions
How may we serve you better?
Please let us know. Visit our website at:
www.kimlighting.com
Your concerns are important to us.
Reflector and Lens Cleaning:
A regularly scheduled maintenance program should be followed to retain optimum light output and reduce heat
retention. Dusting with a dry, soft cloth is normally sufficient for the reflectors. Any accumulation of dust or dirt should
be removed regularly from both sides of the housing and lens using ammonia water. DO NOT use alkaline or acid
cleaners.
Power Washing:
Because parking garages are open structures, fixtures eventually become dirty with air and exhaust pollutants. With
large numbers of fixtures in most garages, it is simply not practical or cost effective to hand clean the luminaires. To
solve this dilemma, the PGL is sealed against upward spray to allow power washing, a fast and effective way to keep
the fixtures at peak efficiency through regular maintenance.
Replacement Parts List
Description Part#
Polycarbonate Lens 83185
Acrylic Lens 83186
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