Husmann SPB Manual
D-26892 Dörpen D-49762 Lathen D-74564 Crailsheim D-16909 Heiligengrabe
Gewerbegebiet Nord 2
Gerhard-Husmann-Str. 2-
6
Roßfelder Straße
55 Am
Sportplatz
6
Tel. 0 49 63/ 91 10-0 Tel. 0 59 33/ 93 18-0 Tel. 0 79 51 / 93 79-0 Tel. 03 39 62 / 60 01-0
Fax
0
49
63
/
91
10-50 Fax
0
59
33
/
93
18-50 Fax
0
79
51
/
93
79-29 Fax
03
39
62 /
60
01-2
Operating and Maintenance
Instructions
Machine type: SPB
Machine number:
Order number:
September 2019
CONTENT
PREFACE.............................................................................................................................................................. 1
1 EC DECLARATION OF CONFORMITY .......................................................................................... 2
2 INFORMATION CONTENT AND RIGHTS...................................................................................... 3
3 GENERAL .............................................................................................................................................. 4
3.1
MANUFACTURER
'
S INSTRUCTIONS
.............................................................................................................. 4
3.2
C
ONTACT FOR MACHINE SUPPORT
............................................................................................................. 4
3.3
T
ECHNICAL
DATA.................................................................................................................................... 4
3.3.1
Rating plate
............................................................................................................................................. 5
3.3.2
Sound pressure level
.............................................................................................................................. 6
4 SAFETY .................................................................................................................................................. 7
4.1
M
EANING OF THE
SAFETY
SIGNAL WORDS
.............................................................................................. 7
4.2
SAFETY
...................................................................................................................................................... 8
4.2.1
Basic safety instructions............................................................................................................................ 8
4.2.2
Machine-specific safety regulations........................................................................................................ 10
4.2.3
Tipping device
...................................................................................................................................... 11
4.3
R
ESPONSIBILITIES OF THE OPERATOR
...................................................................................................... 12
4.4
W
ARNING AND INFORMATION SIGNS
....................................................................................................... 13
4.5
DANGER ZONES
........................................................................................................................................ 16
4.6
RESIDUAL RISKS
....................................................................................................................................... 18
4.7
P
ERSONAL PROTECTIVE EQUIPMENT
........................................................................................................ 20
4.8
F
IRE PROTECTION
.................................................................................................................................... 20
5 SAFETY AND PROTECTIVE EQUIPMENT .................................................................................. 21
6
INTENDED USE .................................................................................................................................. 25
6.1
FORESEEABLE
MISUSE
................................................................................................................. 26
7
DIMENSIONED DRAWINGS OF PORTABLE COMPACTORS ................................................. 27
8
INSTALLATION.................................................................................................................................. 34
8.1
I
NSTALLATION
S
ITE
................................................................................................................................. 34
8.2
I
NSTALLATION ON RAMPS
,
PEDESTALS AND WORKING PATFORMS
........................................................... 35
8.3
I
NSTALLATION IN GENERALLY ACCESSIBLE AREAS
.................................................................................. 36
9
INITIAL START-UP............................................................................................................................ 37
9.1
E
LECTRICAL CONNECTION
....................................................................................................................... 40
9.2
I
NSTALLATION
......................................................................................................................................... 41
9.2.1
SERVICE................................................................................................................................................ 42
9.3
O
PTIONAL CONTROLS
.............................................................................................................................. 44
9.4
O
PTIONAL ADDITIONAL EQUIPMENT
....................................................................................................... 45
9.5
O
PTIONAL SPECIAL ACCESSORY
.............................................................................................................. 47
10
LID ABOVE
THE FILLING OPENING......................................................................................... 49
10.1 O
NE
-
PIECE LID
(
WITH
GAS
STRUTS)..................................................................................................... 50
10.2 H
YDRAULIC
LID ..................................................................................................................................... 51
10.3
L
ID WITH
L
INAK
MOTOR ....................................................................................................................... 53
10.4
CENTRALLY
DIVIDED
LID................................................................................................................ 54
10.4.1
RAMP OPERATION WITH A CENTRALLY DIVIDED LID
with fall protection (optional)............. 56
11
LID AND TIPPING DEVICE (OPTIONAL)..................................................................................... 58
12
TIPPING DEVICE (OPTIONAL) ...................................................................................................... 59
12.1
L
ID AND
TIPPING
DEVICE
VARIATIONS .......................................................................................... 60
September 2019
13
SIDE AND TOP HINGED DOORS.................................................................................................... 63
13.1
S
IDE HINGED DOOR
.................................................................................................................................. 63
13.1.1
Opening the side hinged door on the transport vehicle or when the container is on the ground............. 63
13.2
T
OP HINGED
DOOR................................................................................................................................. 66
13.2.1
Opening the top hinged door on the transport vehicle ............................................................................ 66
13.2.2
Opening the top hinged door when the machine is on the ground .......................................................... 68
13.3
EMPTYING
CONTAINERS
..................................................................................................................... 72
13.3.1
Emptying process (side hinged door)...................................................................................................... 72
13.3.2
Emptying process (top hinged door)....................................................................................................... 75
14
TRANSPORT........................................................................................................................................ 77
14.1
MEANS
OF
T
RANSPORT
.......................................................................................................................... 77
14.2
T
RANSPORT
OF
THE MACHINE
................................................................................................................. 79
15
MAINTENANCE.................................................................................................................................. 80
15.1
O
PERATIONAL MAINTENANCE
................................................................................................................. 81
15.2
M
AINTENANCE IN THE
POWER
PACK
CHAMBER............................................................................... 84
15.2.1
Checking the oil level ............................................................................................................................. 86
15.2.2
Replacement of
oil filter....................................................................................................................... 87
15.3
M
AINTENANCE IN
THE
CYLINDER
CHAMBER .................................................................................. 89
15.4
L
UBRICATION
CHARTS
AND INSTRUCTIONS
.......................................................................................... 91
15.5
MAINTENANCE
T
OOLS
........................................................................................................................... 101
15.5.1
L
ubricant list......................................................................................................................................... 101
15.5.2
Oil types................................................................................................................................................ 101
15.5.3
F
ilters .................................................................................................................................................... 101
16
MALFUNCTION AND FAULT TABLE ......................................................................................... 102
17
DECOMMISSIONING ...................................................................................................................... 104
17.1
T
EMPORARY DECOMMISSIONING
........................................................................................................... 104
17.2
DISASSEMBLY
AND FINAL DECOMMISSIONING
.................................................................................. 105
18
CHECK BOOK................................................................................................................................... 106
18.1
BASIC
DATA....................................................................................................................................... 107
18.2
TEST PROTOCOL
..................................................................................................................................... 108
NOTE on electrical and hydraulic diagram:
Electrical and hydraulic diagram (both with parts list) are stored in the weatherproof switch
box of the portable compactor.
1
Preface
The following detailed operating instructions contain general notes on set-up, operation and
maintenance of the Husmann machines. Before commissioning of the portable compactor,
read and consider these operating instructions.
The basic prerequisite for safe operation of the machine is knowing the safety notes and the
safety provisions.
Continuous further development may lead to deviations of the contents of these operating
instructions. The contents of these operating instructions mostly refer to a standard design.
Specific machine parts may have smaller deviations for constructional reasons (e.g. customer
requirements).
There is no automatic change management for this operating manual. The contents and scope
of this manual correspond to the delivery or acceptance condition.
These detailed operating instructions belong in the hands of the operating staff and there-
fore must be kept with care.
Husmann
Umwelt-Technik GmbH
2
1EC Declaration of Conformity
according to the EC Machinery Directive 2006/42 / EC, Annex II A
We,
HUSMANN Umwelt-Technik GmbH
Gewerbegebiet Nord 2
D-26892 Dörpen / Germany
hereby declare that the machine described below, due to its design and construction as well as
in the version we have placed on the market, complies with the relevant basic safety and
health requirements of the EC Directive.
In case of a modification of the machine not agreed with us, this declaration will lose its va-
lidity.
Name of the machine: Portable compactor
Machine type:
Machine no.:
Relevant EC directives:
EG Machinery Directive (2006/42/EG)
EC Directive Electromagnetic compatibility (2014/30/EG)
Applied harmonized standards in particular:
DIN EN 16486, EN ISO 12100, EN ISO 13850, EN 60204-1, EN ISO 13849-1
Authorized representative for the compilation of technical documentation:
HUSMANN Umwelt-Technik GmbH
Gewerbegebiet Nord 2
D-26892 Dörpen / Germany
Dörpen, ………………… Signature: ...............................................................................
Information on the signatory: ........................
production manager
.........................
Table of contents
