Husmann SPB Manual

D-26892 Dörpen D-49762 Lathen D-74564 Crailsheim D-16909 Heiligengrabe
Gewerbegebiet Nord 2 Gerhard-Husmann-Str. 2- 6 Roßfelder Straße 55 Am Sportplatz 6
Tel. [phone] Tel. [phone] Tel. 0 79 51 / 93 79-0 Tel. 03 39 62 / 60 01-0
Fax 0 49 63 / 91 10-50 Fax 0 59 33 / 93 18-50 Fax 0 79 51 / 93 79-29 Fax 03 39 62 / 60 01-2
www.husmann.com [email protected]m
Operating and Maintenance
Instructions
Machine type: SPB
Machine number:
Order number:

September 2019
CONTENT
PREFACE.............................................................................................................................................................. 1
1 EC DECLARATION OF CONFORMITY .......................................................................................... 2
2 INFORMATION CONTENT AND RIGHTS...................................................................................... 3
3 GENERAL .............................................................................................................................................. 4
3.1 MANUFACTURER ' S INSTRUCTIONS .............................................................................................................. 4
3.2 C ONTACT FOR MACHINE SUPPORT ............................................................................................................. 4
3.3 T ECHNICAL DATA.................................................................................................................................... 4
3.3.1 Rating plate ............................................................................................................................................. 5
3.3.2 Sound pressure level .............................................................................................................................. 6
4 SAFETY .................................................................................................................................................. 7
4.1 M EANING OF THE SAFETY SIGNAL WORDS .............................................................................................. 7
4.2 SAFETY ...................................................................................................................................................... 8
4.2.1 Basic safety instructions............................................................................................................................ 8
4.2.2 Machine-specific safety regulations........................................................................................................ 10
4.2.3 Tipping device ...................................................................................................................................... 11
4.3 R ESPONSIBILITIES OF THE OPERATOR ...................................................................................................... 12
4.4 W ARNING AND INFORMATION SIGNS ....................................................................................................... 13
4.5 DANGER ZONES ........................................................................................................................................ 16
4.6 RESIDUAL RISKS ....................................................................................................................................... 18
4.7 P ERSONAL PROTECTIVE EQUIPMENT ........................................................................................................ 20
4.8 F IRE PROTECTION .................................................................................................................................... 20
5 SAFETY AND PROTECTIVE EQUIPMENT .................................................................................. 21
6 INTENDED USE .................................................................................................................................. 25
6.1 FORESEEABLE MISUSE ................................................................................................................. 26
7 DIMENSIONED DRAWINGS OF PORTABLE COMPACTORS ................................................. 27
8 INSTALLATION.................................................................................................................................. 34
8.1 I NSTALLATION S ITE ................................................................................................................................. 34
8.2 I NSTALLATION ON RAMPS , PEDESTALS AND WORKING PATFORMS ........................................................... 35
8.3 I NSTALLATION IN GENERALLY ACCESSIBLE AREAS .................................................................................. 36
9 INITIAL START-UP............................................................................................................................ 37
9.1 E LECTRICAL CONNECTION ....................................................................................................................... 40
9.2 I NSTALLATION ......................................................................................................................................... 41
9.2.1 SERVICE................................................................................................................................................ 42
9.3 O PTIONAL CONTROLS .............................................................................................................................. 44
9.4 O PTIONAL ADDITIONAL EQUIPMENT ....................................................................................................... 45
9.5 O PTIONAL SPECIAL ACCESSORY .............................................................................................................. 47
10 LID ABOVE THE FILLING OPENING......................................................................................... 49
10.1 O NE - PIECE LID ( WITH GAS STRUTS)..................................................................................................... 50
10.2 H YDRAULIC LID ..................................................................................................................................... 51
10.3 L ID WITH L INAK MOTOR ....................................................................................................................... 53
10.4 CENTRALLY DIVIDED LID................................................................................................................ 54
10.4.1 RAMP OPERATION WITH A CENTRALLY DIVIDED LID with fall protection (optional)............. 56
11 LID AND TIPPING DEVICE (OPTIONAL)..................................................................................... 58
12 TIPPING DEVICE (OPTIONAL) ...................................................................................................... 59
12.1 L ID AND TIPPING DEVICE VARIATIONS .......................................................................................... 60

September 2019
13 SIDE AND TOP HINGED DOORS.................................................................................................... 63
13.1 S IDE HINGED DOOR .................................................................................................................................. 63
13.1.1 Opening the side hinged door on the transport vehicle or when the container is on the ground............. 63
13.2 T OP HINGED DOOR................................................................................................................................. 66
13.2.1 Opening the top hinged door on the transport vehicle ............................................................................ 66
13.2.2 Opening the top hinged door when the machine is on the ground .......................................................... 68
13.3 EMPTYING CONTAINERS ..................................................................................................................... 72
13.3.1 Emptying process (side hinged door)...................................................................................................... 72
13.3.2 Emptying process (top hinged door)....................................................................................................... 75
14 TRANSPORT........................................................................................................................................ 77
14.1 MEANS OF T RANSPORT .......................................................................................................................... 77
14.2 T RANSPORT OF THE MACHINE ................................................................................................................. 79
15 MAINTENANCE.................................................................................................................................. 80
15.1 O PERATIONAL MAINTENANCE ................................................................................................................. 81
15.2 M AINTENANCE IN THE POWER PACK CHAMBER............................................................................... 84
15.2.1 Checking the oil level ............................................................................................................................. 86
15.2.2 Replacement of oil filter....................................................................................................................... 87
15.3 M AINTENANCE IN THE CYLINDER CHAMBER .................................................................................. 89
15.4 L UBRICATION CHARTS AND INSTRUCTIONS .......................................................................................... 91
15.5 MAINTENANCE T OOLS ........................................................................................................................... 101
15.5.1 L ubricant list......................................................................................................................................... 101
15.5.2 Oil types................................................................................................................................................ 101
15.5.3 F ilters .................................................................................................................................................... 101
16 MALFUNCTION AND FAULT TABLE ......................................................................................... 102
17 DECOMMISSIONING ...................................................................................................................... 104
17.1 T EMPORARY DECOMMISSIONING ........................................................................................................... 104
17.2 DISASSEMBLY AND FINAL DECOMMISSIONING .................................................................................. 105
18 CHECK BOOK................................................................................................................................... 106
18.1 BASIC DATA....................................................................................................................................... 107
18.2 TEST PROTOCOL ..................................................................................................................................... 108
NOTE on electrical and hydraulic diagram:
Electrical and hydraulic diagram (both with parts list) are stored in the weatherproof switch
box of the portable compactor.

1
Preface
The following detailed operating instructions contain general notes on set-up, operation and
maintenance of the Husmann machines. Before commissioning of the portable compactor,
read and consider these operating instructions.
The basic prerequisite for safe operation of the machine is knowing the safety notes and the
safety provisions.
Continuous further development may lead to deviations of the contents of these operating
instructions. The contents of these operating instructions mostly refer to a standard design.
Specific machine parts may have smaller deviations for constructional reasons (e.g. customer
requirements).
There is no automatic change management for this operating manual. The contents and scope
of this manual correspond to the delivery or acceptance condition.
These detailed operating instructions belong in the hands of the operating staff and there-
fore must be kept with care.
Husmann
Umwelt-Technik GmbH

2
1EC Declaration of Conformity
according to the EC Machinery Directive 2006/42 / EC, Annex II A
We,
HUSMANN Umwelt-Technik GmbH
Gewerbegebiet Nord 2
D-26892 Dörpen / Germany
hereby declare that the machine described below, due to its design and construction as well as
in the version we have placed on the market, complies with the relevant basic safety and
health requirements of the EC Directive.
In case of a modification of the machine not agreed with us, this declaration will lose its va-
lidity.
Name of the machine: Portable compactor
Machine type:
Machine no.:
Relevant EC directives:
EG Machinery Directive (2006/42/EG)
EC Directive Electromagnetic compatibility (2014/30/EG)
Applied harmonized standards in particular:
DIN EN 16486, EN ISO 12100, EN ISO 13850, EN 60204-1, EN ISO 13849-1
Authorized representative for the compilation of technical documentation:
HUSMANN Umwelt-Technik GmbH
Gewerbegebiet Nord 2
D-26892 Dörpen / Germany
Dörpen, ………………… Signature: ...............................................................................
Information on the signatory: ........................ production manager .........................

3
2Information content and rights
We, the manufacturer, reserve the right to change, correct and / or improve the technical doc-
umentation and components described herein at any time without notice. This also applies to
changes that serve technical progress.
This document, as well as the annexes, are protected by copyright. All images, graphics, log-
os, data sheets, drawings and information are, unless expressly stated otherwise, protected by
registered or unregistered rights. The dissemination, publication and alteration of the content
is not allowed.
Furthermore, depending on the machine and accessories, special conditions, restrictions and
adjustments are valid that result from our general terms and conditions and as well as from the
respective offers and orders.
There must not be done any changes on the machine without the permission of Husmann Um-
welt-Technik GmbH. If changes were made without consultation, the declaration of conformi-
ty automatically expires. The specified periods for maintenance and testing must be observed.
Only parts that meet the technical requirements may be installed.

4
3General
3.1 Manufacturer's instructions
Husmann Umwelt-Technik GmbH [email protected]
Gewerbegebiet Nord 2 phone: [phone] / 9110 – 0
D-26892 Dörpen fax: [phone] / 9110 – 50
3.2 Contact for machine support
Spare parts shipping:
Our spare part department helps you quickly and competently in the purchase of wear and
spare parts. Please have the order or machine number and the machine type ready for inquir-
ies. This information can be found on the rating plate or on the cover sheet of this manual.
Husmann Umwelt-Technik GmbH [email protected]
Gewerbegebiet Nord 2 phone: +49 49 63 / 9110 – 83
D-26892 Dörpen fax: +49 49 63 / 9110 – 88
Customer service:
Our customer service is at your disposal for questions about service, maintenance and repair
work, as well as for checking your machine in accordance with professional association regu-
lations.
Husmann Umwelt-Technik GmbH [email protected]
Gewerbegebiet Nord 2 phone: +49 49 63 / 9110 – 84
D-26892 Dörpen fax: +49 49 63 / 9110 – 88
3.3 Technical data
The technical data oft he machine can be found on the rating plate. The values may vary due
to different machine types.

5
3.3.1 Rating plate
All machines leaving the factory are marked with a nameplate as shown in the following fi-
gure. The nameplate gives you an overview of the most important data of the machine and
contains the serial number that determines the machine.
Power supply:
Supply voltage: 400 / 3×230 V AC
Frequency: 50 Hz
Protection, type K, 3-pole 16/25 A
Main drive:
Voltage (~ 3 Ph.): 400 / 3 x 230 V AC
Power: 5,5 / 7,5 kW
Control system:
Control voltage: 230 or 24 / 24 V AC / V DC

6
3.3.2 Sound pressure level
The measured values listed in the following table have been determinded in accordance with
DIN EN ISO 3744. The measurements were carried out at idle (without material).
The on-site noise emission levels may be affected by conditions of use, e.g. enclosed
space, the degree of filling of the container, the material to be compacted or other sys-
tems in the immediate vicinity and can therefore vary from the value in these operating
instructions.
WARNING!
The details of the noise emission values in the table below are to be observed .
If necessary, the operator must take appropriate protective measures (ear pro-
tection).
SPB AN SPB SEN SPB SEL SPB SW
Sound pressure level measured
at a distance of 1.0 m (L
pA
)
70,5 dB (A) 63,4 dB (A) 67,8 dB (A) 68,4 dB (A)
Sound pressure level measured
at a distance of 7.5 m (L
pA
)
71,1 dB (A) 65,7 dB (A) 68,7 dB (A) 70,9 dB (A)

7
4Safety
4.1 Meaning of the safety signal words
The following safety signal words are used in conjunction with safety signs to represent po-
tential hazards.
DANGER!
Death, serious injury or significant property damage will occur if proper precautions
are not taken.
WARNING!
Death, serious injury, or property damage may result if proper precautions are not
taken.
ATTENTION!
Slight personal injury may occur if proper precautions are not taken.
ATTENTION!
Property damage can occur if the appropriate precautionary measures are not taken.
NOTE / INFORMATION!
Here you will find information and instructions to perform the following activities
effectively and safely.

8
4.2 Safety
The safety and availability of the machine depends on following these instructions.
4.2.1 Basic safety instructions
The machine may only be put into operation if it has been set up and installed in accordance
with these regulations. The entire machine must be checked for proper operation after installa-
tion.
According to DIN EN 16486: 2014, the manufacturer must recommend suitable intervals be-
tween the tests and / or inspections according to the operating conditions, which may not ex-
ceed 12 months.
The following instructions for the guarantee of the work safety and the safety are to be
considered:
The accident prevention regulations (UVV) - in particular:
•DGUV- V1 General regulations
•DGUV- V3/ V4 Electrical installations and equipment
•DGUV- V9 Safety marking at the workplace
The side hinged door is under pressure. Before opening it is essential to position the safety
catch. When opening the door and when emptying the portable compactor, make sure that
there are no persons and objects in the swivelling area of the discharge door, as there is still
pressure on the door despite the catch hook.
The installation, transport and emptying of the machine are subject to special regulations
which must be applied individually by the operator. Consultation between manufacturer and
user should take place to comply with these requirements.
When working on the machine, all national regulations and the safety regulations applicable
at the place of work must be observed.
The machine is equipped with safety panels. These protective devices must not be rendered
inoperative or used improperly.
DANGER!
Failure to follow these safety instructions will result in injury or death.
• Observe safety instructions!

9
Before carrying out maintenance or servicing work, make sure that the main switch is
switched off and locked with the personal padlock.
The removal of covers or fixed guards must be done only by authorized persons and only after
disconnecting the machine from the mains and locking the main switch in the "Off" position.
The function of each control device and the EMERGENCY STOP button must be checked! If
any fault or damage of any kind is detected, especially faults related to the safety equipment
of a machine, the machine should be shut down immediately.
If the portable compactor is not in operation, it must be secured against unauthorized use by
closing the main switch and / or removing the key (if equipped with a key switch).
Compaction chamber and container must never be overfilled. If the container is full up to its
design capacity, all other material must be stored in a separate collection container or inter-
mediate storage space and must not be filled into the portable compactor until the container
has been emptied.
Operation by persons under the age of 18 is prohibited. Persons commissioned to work on the
machine must have read and understood the operating instructions and, in particular, the safe-
ty instructions, and be in the appropriate mental and physical condition. This is expediently
carried out in a briefing which is documented in the final report. This knowledge may be re-
quested by the operator.

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4.2.2 Machine-specific safety regulations
The following safety instructions must be observed and used in addition to the instruc-
tions contained in these operating instructions.
•Pay attention to the operating instructions in detail.
•Make sure that there is no person in the compaction chamber.
•The machine may only be operated by one person at a time.
•Climbing onto the machine is prohibited!
•It is prohibited to enter the compactor or the compaction chamber!
•At an inclination of > 5 °, the compactor may only be operated with brake shoes (if the
compactor is equipped with four rollers)!
•Do not compact material that could lead to dangerous situations or damage to the machine
(e.g. objects that could be thrown out of the compactor, explosive substances, metals, de-
molition waste, ashes)!
•Depending on the customer's order and the machine design, the compactor is only ap-
proved for the compaction of household waste, industrial waste, fruit crates, cardboard
boxes, bulky waste or wet waste.
•The vertical distance between the standing level and the filling edge must not be less than
1100 mm.
•When working on ramps or when using podiums, these must be fitted with a railing ac-
cording to the current regulations!
•Unattended operation in public places is not permitted.
•The manipulation or removal of safety devices, safety covers or control devices is not per-
mitted!
•Maintenance or repair work may only be carried out by staff specially trained for this task!
•Prior to cleaning and maintenance work, the system must be disconnected from the main
power supply and secured against being switched on again by closing the main switch with
a personal padlock!
•After maintenance and repair work, disassembled covers must be properly fastened and
missing screws replaced.
•Only use suitable and tested connecting cables (H07 RN-F according to VDE 0100) for the
intended use!
•Operation without a three-pole circuit breaker is not permitted!
•The electrical machine can only be operated outdoors with an FI fuse with a maximum
residual current of 30mA.
•Under no circumstances should the setting of the pressure switches be changed. In case of
replacement, only use original spare parts with an operating pressure of min. 200 bar.
•If the material to be compacted is jamming or bridging, do not poke with an object.

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4.2.3 Tipping device
When the tipping device or the loading shovel is in operation, do not touch moving parts or
reach between them. "Danger to life".
During the operation of the tipping device, no other person may stay in the swivel range (see
chapter 4.5 Danger zone tipping device) of the tipping device, the loading shovel and under
the lifted bin. "Danger to life".
It is forbidden to climb on or into the bin to be tipped or into the loading shovel.
"Danger to life".
Only use bins which are suitable for the tipping device. Care must be taken that the bin has
been correctly inserted into the holding device and is firmly seated.
If a tipping device is installed, it can only be operated with the appropriate hand valve and se-
lector switch or the electric push-button.
During maintenance work, the system must be disconnected from the mains and secured
against reconnection by closing the main switch with a personal padlock. Before starting
work, the tipping device must be moved into the lower position. Furthermore, the hydraulic
system must be depressurized.
Incorrect operation on portable waste compactors with skip loader:
In order to avoid damage to the tipping shafts of skip type compactors, the chain length must
be set to a bolt height of 950 mm before the take-up.
The number of chain links can be found in the operating instructions of the manufacturer of
the skip loader.

12
4.3 Responsibilities of the operator
The machine may only be used for the intended materials.
If the installation situation changes, the respective safety distances must be determined. The
place of installation of the system must be sufficiently illuminated to ensure safe work.
It is the responsibility of the operator to ensure that the machine is operated only in a techni-
cally sound condition, that it complies with the relevant safety regulations and that the operat-
ing and maintenance measures specified in the operating instructions are met. This operating
manual is part of the machine. It must be kept accessible to the staff in the immediate vicinity
of the machine at all times.
For the respective installation situation an internal operating instruction must be created by
the operator.
Only trained and instructed staff over the age of 18 may operate the machine. Persons as-
signed to work on the compactor must have read and understood the operating instructions
and, in particular, the safety instructions, and be in proper mental and physical condition.
Failure to follow these instructions can result in danger to life and / or damage to the machine
or other property.
The persons responsible for the operation of the portable compactor must be instructed ac-
cordingly. The instruction must be repeated at least once a year and documented accordingly.
After instruction, staff at the machine has to be observed to ensure a safe operation. If neces-
sary, it must be trained again. A person who has successfully participated in a training must
be recorded in an "Instructed persons" form.
DANGER!
The listed responsibilities of the operator must be strictly adhered to.

13
4.4 Warning and information signs
The warning and information labels attached to the machine must be observed. They must not
be changed or removed. Keep the warning and information signs legible.
When applying foils and other stickers, the following must be observed:
The substrates must be degassing-free and hardened. Outgassing or uncured surfaces can
cause damage. Signs that are no longer recognizable or damaged must be replaced immediate-
ly.
The following warning and information signs are attached to the machine depending on the
type:
Explanation note of the warning labels:
DANGER!
Reaching into the
feeding hopper or
chute or climbing
into it is forbidden!
Danger to life!
No access for unautho-
rized persons!
Stay for unauthorized
persons is not permitted.
Can lead to bruises and
even death!
DANGER!
When opening the
door, do not stay in the
danger area!

14

15
The following figure shows a portable compactor with the attached warning and information
signs. The position of these signs does not correspond to the exact position and may differ
from the example shown, depending on the machine type.
top hinged discharge door side hinged discharge door
Warning sign is located inside the lid or on the front wall of the container.

16
4.5 Danger zones
Danger area only when emptying the container!
DANGER!
Failure to observe the designated danger zones can lead to serious bodily injury or
even death!
Access for unauthorized persons strictly prohibited! Yellow danger area
Entering the danger area only for trained persons and authorized specialist per-
sonnel. This danger zone must be marked by the operator.
Access for unauthorized persons strictly prohibited! Red danger area
Entering the danger area only for trained persons and authorized specialist per-
sonnel. Only when opening and emptying this danger area should be considered!
Switch off the machine and secure it!
Danger zone top
hinged door
Danger area side hinged
door

17
Danger area of a portable compactor with tipping device
The danger area must be marked at the place of installation and sufficiently secured, e.g. with
chains. The owner of the installation is liable for this. The tipping device may only be operat-
ed by qualified and instructed persons.
DANGER!
It is forbidden to climb in or onto the bin or into the loading shovel.
"DANGER TO LIFE"
Only use bins approved for the tipping device.
Care must be taken that the bin has been correctly inserted into the holder and
is firmly seated.
Note: Marking the danger
area on the underground
Hazardous
area when
operating with
a tipping
device