Husqvarna 701 Supermoto User manual

OWNER'S MANUAL 2018
701 Supermoto
Art. no. 3402204en

DEAR HUSQVARNA MOTORCYCLES CUSTOMER
*3402204en*
3402204en
08/2017
DEAR HUSQVARNA MO TORCYCLES CUSTOMER
Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of-
the-art sports motorcycle that will give you enormous pleasure if you service and maintain it properly.
We hope you enjoy your new ride!
Enter the serial numbers of your vehicle below.
Chassis number ( p. 24) Dealer's stamp
Engine number ( p. 26)
Key number ( p. 26)
The Owner's Manual contained the latest information for this model series at the time of going to print. How-
ever, minor differences due to further developments in design cannot be ruled out completely.
All specifications are non-binding. Husqvarna Motorcycles GmbH specifically reserves the right to modify or
delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior
notice and without specifying reasons, to adapt these to local conditions, as well as to stop production of a
particular model without prior notice. Husqvarna Motorcycles accepts no liability for delivery options, devi-
ations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly
contain special equipment that does not belong to the regular scope of supply.
© 2017 Husqvarna Motorcycles GmbH, Mattighofen Austria
All rights reserved

DEAR HUSQVARNA MOTORCYCLES CUSTOMER
2
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
Husqvarna Motorcycles applies quality assurance processes that lead to the highest possible
product quality as defined in the ISO 9001 international quality management standard.
Issued by: TÜV Management Service
Husqvarna Motorcycles GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
701 Supermoto EU (F2603R3)

TABLE OF CONTENTS
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TABLE OF CONTENTS
1 MEANS OF REPRESENTATION........................ 9
1.1 Symbols used ....................................... 9
1.2 Formats used...................................... 10
2 SAFETY ADVICE ............................................. 11
2.1 Use definition –intended use ............. 11
2.2 Misuse................................................. 11
2.3 Safety advice ...................................... 11
2.4 Degrees of risk and symbols .............. 12
2.5 Tampering warning ............................. 13
2.6 Safe operation..................................... 14
2.7 Protective clothing.............................. 15
2.8 Work rules........................................... 15
2.9 Environment........................................ 16
2.10 Owner's Manual.................................. 16
3 IMPORTANT NOTES....................................... 17
3.1 Manufacturer and implied warranty.... 17
3.2 Operating and auxiliary substances ... 17
3.3 Spare parts, accessories .................... 17
3.4 Service ................................................ 18
3.5 Figures ................................................ 18
3.6 Customer service................................ 18
4 VIEW OF VEHICLE .......................................... 20
4.1 View of vehicle, front left (example) .... 20
4.2 View of vehicle, rear right
(example)............................................. 22
5 SERIAL NUMBERS.......................................... 24
5.1 Chassis number.................................. 24
5.2 Type label............................................ 25
5.3 Key number......................................... 26
5.4 Engine number.................................... 26
5.5 Fork part number ................................ 27
5.6 Shock absorber article number .......... 27
6 CONTROLS ..................................................... 28
6.1 Clutch lever......................................... 28
6.2 Hand brake lever................................. 28
6.3 Throttle grip......................................... 29
6.4 Horn button......................................... 29
6.5 Light switch......................................... 30
6.6 Turn signal switch............................... 30
6.7 Emergency OFF switch....................... 31
6.8 Electric starter button ......................... 32
6.9 Ignition/steering lock........................... 32
6.10 Indicator lamps overview.................... 33

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6.11 Opening the filler cap.......................... 34
6.12 Closing filler cap ................................. 36
6.13 Seat unlocking .................................... 36
6.14 Grab handles ...................................... 37
6.15 Passenger footrest.............................. 37
6.16 Shift lever ............................................ 38
6.17 Foot brake lever.................................. 39
6.18 Side stand........................................... 39
7 COMBINATION INSTRUMENT ....................... 41
7.1 Overview ............................................. 41
7.2 Activation ............................................ 41
7.3 Messages on the combination
instrument........................................... 42
7.4 Adjusting the combination
instrument........................................... 42
7.5 Adjusting the kilometers or miles........ 45
7.6 Adjusting the clock ............................. 46
7.7 Setting the service display.................. 47
7.8 Speed, time, and DST distance 1....... 48
7.9 Speed, time, and DST2 distance 2..... 50
7.10 AVG average speed, ART operating
hours, and ODO total distance
covered ............................................... 51
8 PREPARING FOR USE.................................... 52
8.1 Advice on preparing for first use......... 52
8.2 Running in the engine ......................... 54
8.3 Loading the vehicle............................. 55
9 RIDING INSTRUCTIONS ................................. 58
9.1 Checks and maintenance measures
when preparing for use....................... 58
9.2 Starting the vehicle ............................. 59
9.3 Starting off .......................................... 62
9.4 Shifting, riding..................................... 63
9.5 Applying the brakes............................ 68
9.6 Stopping, parking ............................... 70
9.7 Transport............................................. 72
9.8 Refueling............................................. 73
10 SERVICE SCHEDULE...................................... 75
10.1 Additional information......................... 75
10.2 Required work..................................... 75
10.3 Recommended work........................... 78
11 TUNING THE CHASSIS................................... 79
11.1 Fork/shock absorber........................... 79
11.2 Adjusting the compression damping
of the fork............................................ 79

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11.3 Adjusting the rebound damping of
the fork................................................ 81
11.4 Compression damping of the shock
absorber.............................................. 82
11.5 Adjusting the low-speed
compression damping of the shock
absorber.............................................. 83
11.6 Adjusting the high-speed
compression damping of the shock
absorber.............................................. 84
11.7 Adjusting the rebound damping of
the shock absorber............................. 86
11.8 Measuring the rear wheel dimension
unloaded ............................................. 87
11.9 Checking the static sag of the
shock absorber................................... 88
11.10 Checking the riding sag of the
shock absorber................................... 89
11.11 Adjusting the spring preload of the
shock absorber ............................... 90
11.12 Adjusting the riding sag .................. 92
11.13 Handlebar position.............................. 94
11.14 Adjusting the handlebar position .... 94
12 SERVICE WORK ON THE CHASSIS ............... 97
12.1 Raising the motorcycle with the rear
lifting gear ........................................... 97
12.2 Removing the rear of the
motorcycle from the wheel stand ....... 97
12.3 Lifting the motorcycle with the front
lifting gear ........................................... 98
12.4 Taking the motorcycle off the front
lifting gear ........................................... 99
12.5 Cleaning the dust boots of the fork
legs ................................................... 100
12.6 Removing the fork protector............. 102
12.7 Installing the fork protector............... 102
12.8 Checking the play of the steering
head bearing..................................... 103
12.9 Adjusting the steering head
bearing play .................................. 105
12.10 Removing the seat............................ 106
12.11 Mounting the seat............................. 107
12.12 Removing the tool set....................... 107
12.13 Storing tool set.................................. 108
12.14 Take off the side cover ..................... 110
12.15 Mounting the side cover ................... 111
12.16 Removing front fender ...................... 111
12.17 Installing front fender ........................ 112

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12.18 Removing the air filter ................... 113
12.19 Installing the air filter ..................... 114
12.20 Checking the chain for dirt................ 115
12.21 Cleaning the chain ............................ 116
12.22 Checking the chain tension .............. 118
12.23 Adjusting the chain tension............... 120
12.24 Checking the chain, rear sprocket,
engine sprocket, and chain guide..... 122
12.25 Adjusting the chain guide ............. 127
12.26 Adjusting the basic position of the
clutch lever........................................ 128
12.27 Checking/correcting the fluid level
of the hydraulic clutch ...................... 129
13 BRAKE SYSTEM ........................................... 132
13.1 Antilock brake system (ABS)............. 132
13.2 Adjusting the basic position of the
hand brake lever ............................... 135
13.3 Checking the brake discs ................. 135
13.4 Checking the front brake fluid
level................................................... 137
13.5 Adding front brake fluid ................ 138
13.6 Checking the front brake linings....... 140
13.7 Checking the free travel of foot
brake lever ........................................ 142
13.8 Adjusting the basic position of the
foot brake lever ............................. 143
13.9 Checking the rear brake fluid level ... 145
13.10 Adding rear brake fluid .................. 146
13.11 Checking the rear brake linings ........ 148
14 WHEELS, TIRES............................................ 150
14.1 Removing the front wheel ............. 150
14.2 Installing the front wheel ............... 152
14.3 Removing the rear wheel .............. 154
14.4 Installing the rear wheel ................ 157
14.5 Checking the rear hub rubber
dampers ........................................ 160
14.6 Checking the tire condition............... 162
14.7 Tubeless tire system......................... 165
14.8 Checking the tire air pressure........... 166
14.9 Checking spoke tension ................... 167
15 ELECTRICAL SYSTEM.................................. 169
15.1 Removing the battery .................... 169
15.2 Installing the battery ...................... 172
15.3 Recharging the battery ................. 174
15.4 Changing the main fuse.................... 177
15.5 Changing the ABS fuses................... 179

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15.6 Changing the fuses of individual
power consumers ............................. 183
15.7 Removing the headlight mask with
the headlight ..................................... 186
15.8 Installing the headlight mask with
the headlight ..................................... 187
15.9 Changing the headlight bulb............. 188
15.10 Changing the parking light bulb........ 190
15.11 Checking the headlight setting ......... 191
15.12 Adjusting the headlight range........... 192
15.13 Diagnostics connector...................... 193
16 COOLING SYSTEM....................................... 194
16.1 Cooling system ................................. 194
16.2 Checking the antifreeze and
coolant level...................................... 195
16.3 Checking the coolant level................ 198
16.4 Draining the coolant ...................... 200
16.5 Filling/bleeding the cooling
system ........................................... 201
16.6 Changing the coolant .................... 204
17 TUNING THE ENGINE................................... 208
17.1 Checking the basic position of the
shift lever........................................... 208
17.2 Adjusting the basic position of the
shift lever ....................................... 209
18 SERVICE WORK ON THE ENGINE ............... 210
18.1 Changing the fuel screen .............. 210
18.2 Checking the engine oil level ............ 212
18.3 Changing the engine oil and oil
filter, cleaning the oil screens ....... 213
18.4 Adding engine oil .............................. 221
19 CLEANING, CARE......................................... 224
19.1 Cleaning the motorcycle................... 224
19.2 Checks and maintenance steps for
winter operation................................ 227
20 STORAGE...................................................... 229
20.1 Storage ............................................. 229
20.2 Preparing for use after storage......... 231
21 TROUBLESHOOTING ................................... 232
22 TECHNICAL DATA ........................................ 236
22.1 Engine ............................................... 236
22.2 Engine tightening torques................. 238
22.3 Capacities ......................................... 244
22.3.1 Engine oil...................................... 244

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22.3.2 Coolant......................................... 244
22.3.3 Fuel............................................... 244
22.4 Chassis ............................................. 244
22.5 Electrical system............................... 246
22.6 Tires .................................................. 247
22.7 Fork................................................... 247
22.8 Shock absorber ................................ 248
22.9 Chassis tightening torques ............... 250
23 SUBSTANCES............................................... 257
24 AUXILIARY SUBSTANCES............................ 260
25 STANDARDS ................................................. 261
26 INDEX OF SPECIAL TERMS ......................... 262
27 LIST OF ABBREVIATIONS ............................ 263
28 LIST OF SYMBOLS ....................................... 264
28.1 Red symbols ..................................... 264
28.2 Yellow and orange symbols.............. 264
28.3 Green and blue symbols................... 265
INDEX .................................................................... 266

MEANS OF REPRESENTATION 1
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1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding.
In the interests of your own safety, have these jobs performed by an authorized Husqvarna
Motorcycles workshop. There, your motorcycle will be optimally cared for by specially trained
experts using the specialist tools required.
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.

1 MEANS OF REPRESENTATION
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Indicates a voltage measurement.
Indicates a current measurement.
Indicates the end of an activity, including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name®Indicates a protected name.
Brand™ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.

SAFETY ADVICE 2
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2.1 Use definition –intended use
This vehicle has been designed and built to withstand the normal stresses and strains of road use. This vehicle
is not suitable for use on race tracks or offroad.
Info
This vehicle is only authorized for operation on public roads in its homologated version.
2.2 Misuse
The vehicle must only be used as intended.
Dangers can arise for people, property and the environment through use not as intended.
Any use of the vehicle beyond the intended and defined use constitutes misuse.
Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for
the respective use.
2.3 Safety advice
A number of safety instructions need to be followed to operate the model described safely. Therefore read this
instruction and all further instructions included carefully. The safety instructions are highlighted in the text and
are referred to at the relevant passages.

2 SAFETY ADVICE
12
Info
Various information and warning labels are attached in prominent locations on the model described. Do
not remove any information or warning labels. If they are missing, you or others may not recognize dan-
gers and may therefore be injured.
2.4 Degrees of risk and symbols
Danger
Indicates a danger that will immediately and invariably lead to fatal or serious permanent injury if the
appropriate measures are not taken.
Warning
Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not
taken.
Caution
Indicates a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Indicates a danger that will lead to considerable machine and material damage if the appropriate measures are
not taken.
Warning
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.

SAFETY ADVICE 2
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2.5 Tampering warning
Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing
thereof:
1 The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or
replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise
control prior to its sale or delivery to the ultimate purchaser or while it is in use, or
2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by
any person.
Among those acts presumed to constitute tampering are the acts listed below:
1 Removal or puncturing of the main silencer, baffles, header pipes or any other components which conduct
exhaust gases.
2 Removal or puncturing of parts of the intake system.
3 Lack of proper maintenance.
4 Replacing moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those
specified by the manufacturer.

2 SAFETY ADVICE
14
2.6 Safe operation
Danger
Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.
–Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.
–Do not operate the vehicle if you are physically or mentally impaired.
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and
death.
–Always make sure there is sufficient ventilation when running the engine.
–Use an effective exhaust extraction system when starting or running the engine in an enclosed
space.
Warning
Danger of burns Some vehicle components become very hot when the vehicle is operated.
–Do not touch any parts such as the exhaust system, radiator, engine, shock absorber, or brake sys-
tem before the vehicle parts have cooled down.
–Let the vehicle parts cool down before you perform any work on the vehicle.
Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a
safe and environmentally compatible manner.
An appropriate driver's license is needed to ride the vehicle on public roads.
Have malfunctions that impair safety promptly eliminated by an authorized Husqvarna Motorcycles workshop.
Adhere to the information and warning labels on the vehicle.

SAFETY ADVICE 2
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2.7 Protective clothing
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.
–Wear appropriate protective clothing such as helmet, boots, gloves as well as trousers and a jacket
with protectors on all rides.
–Always wear protective clothing that is in good condition and meets the legal regulations.
In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while
wearing protective clothing.
2.8 Work rules
Special tools are necessary for certain tasks. The tools are not a component of the vehicle, but can be ordered
using the number in parentheses. Example: bearing puller (15112017000)
During assembly, use new parts to replace parts which cannot be reused (e.g. self-locking screws and nuts,
seals, sealing rings, O-rings, pins, and lock washers).
In the case of certain screws, a thread locker (e.g. Loctite®) is required. Apply according to the manufacturer's
instructions.
After disassembly, clean the parts that are to be reused and check them for damage and wear. Change dam-
aged or worn parts.
After completing a repair or service work, check the operating safety of the vehicle.

2 SAFETY ADVICE
16
2.9 Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect
the future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental con-
sciousness, and respect the rights of others.
When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws
and regulations of the respective country.
Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are
no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized Husqvarna Motor-
cycles dealer will be glad to advise you.
2.10 Owner's Manual
It is important that you read this Owner's Manual carefully and completely before making your first trip. The
Owner's Manual contains useful information and many tips on how to operate, handle, and maintain your
motorcycle. Only then will you find out how to customize the vehicle ideally for your own use and how you can
protect yourself from injury.
Keep the Owner's Manual in an accessible place to enable you to refer to it as needed.
If you would like to know more about the vehicle or have questions on the material you read, please contact an
authorized Husqvarna Motorcycles dealer.
The Owner's Manual is an important component of the vehicle and must be handed over to the new owner if
the vehicle is sold.
The Owner's Manual is also available for download from your authorized Husqvarna Motorcycles dealer and on
the Husqvarna Motorcycles website.
International Husqvarna Motorcycles website: www.husqvarna-motorcycles.com

IMPORTANT NOTES 3
17
3.1 Manufacturer and implied warranty
The work prescribed in the service schedule must be carried out by an authorized Husqvarna Motorcycles
workshop only and confirmed both in the customer's Service & Warranty Booklet and in the Husqvarna Motor-
cycles Dealer.net; otherwise, all warranty claims will be void. Damage or secondary damage caused by tam-
pering with and/or conversions on the vehicle are not covered by the warranty.
Additional information on the manufacturer or implied warranty and the procedures involved can be found in
the Service & Warranty Booklet.
3.2 Operating and auxiliary substances
Warning
Environmental hazard Improper handling of fuel is a danger to the environment.
–Do not allow fuel to enter the groundwater, the soil, or the sewage system.
Use operating and auxiliary substances (such as fuel and lubricants) as specified in the Owner's Manual.
3.3 Spare parts, accessories
For your own safety, only use spare parts and accessory products that are approved and/or recommended by
Husqvarna Motorcycles and have them installed by an authorized Husqvarna Motorcycles workshop. Husq-
varna Motorcycles accepts no liability for other products and any resulting damage or loss.
Certain spare parts and accessory products are specified in parentheses in the descriptions. Your authorized
Husqvarna Motorcycles dealer will be glad to advise you.

3 IMPORTANT NOTES
18
The current Husqvarna Motorcycles accessories for your vehicle can be found on the Husqvarna Motorcycles
website.
International Husqvarna Motorcycles website: www.husqvarna-motorcycles.com
3.4 Service
A prerequisite for perfect operation and prevention of premature wear is that the service, care, and tuning work
on the engine and chassis is properly carried out as described in the Owner's Manual. Incorrect adjustment
and tuning of the engine and chassis can lead to damage and breakage of components.
Use of the vehicle under difficult conditions, such in rain, high heat or with a heavy load, can lead to consider-
ably more rapid wear of components such as the drive train, brake system, or suspension components. For this
reason, it may be necessary to inspect or replace parts before the next scheduled service.
It is imperative that you adhere to the stipulated run-in times and service intervals. If you observe these exactly,
you will ensure a much longer service life for your motorcycle.
3.5 Figures
The figures contained in the manual may depict special equipment.
In the interest of clarity, some components may be shown disassembled or may not be shown at all. It is not
always necessary to disassemble the component to perform the activity in question. Please follow the instruc-
tions in the text.
3.6 Customer service
Your authorized Husqvarna Motorcycles dealer will be happy to answer any questions you may have regarding
your vehicle and Husqvarna Motorcycles.