Hussmann IMPACT ED1 User manual

Medium Temperature, Euro Deli
Solid and Glass Front Models
Joining Instructions
P/N 0406929
March, 2003
1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Merchandisers
®
PARTS LIST
Item Quantity Description
1. 1 Tape Gasket 1/2 x 1/2 x 120
2. 1 Tape Gasket 1/2x 15/8x 180
3. 1 Joining Plate
4. 4 Screw #8 - 18 x 1/2
5. 4 Cap Screw 5/16 - 18 x 11/4
6. 4 Flat Washer 5/16
7. 4 Lock Washer 5/16
8. 4 Hex Nut 18 - 5/16
9. 1 Joining Strap
10. 4 Screw #10 - 32 x 3/8Washer Head
11. 4 Silicone Sealer
12. 1 Joint Cover
13. 1 Splashguard Joint Support
14. 4 Cap Plug
Note: Nut retainers are factory installed in the left end, and alignment pins are factory installed in the right end of each merchandiser.
NOTE: Be sure merchandisers have
been leveled according to the
installation instruction to assure good
fit and finish of the lineup. Locate
Joint Kit and check contents against
parts list. Be sure factory-installed nut
retainers and alignment pins are in
place.
1Remove display racks, pans, front shelf supports and front air
grilles from the right end as
shown.
2Remove the rear panel(s) from the right end. To remove a
panel, lift it up from the bottom
edge and out. No tools are
required.
Remove and discard shipping
braces and associated hardware.
ED1
EDS1 IEDG1
Removable Front
Shelf Supports
Removable
Return
Air Grilles
Figure 1. Remove Shelf Supports and Air Grille

3Verify that nut retainers and alignment pins are installed in
the right-hand end of the left
merchandiser.
4Apply Gasket — 1 in the horizontal recess across the
bottom, up the front of the
merchandiser, along the front
edge of the internal frame, and
along the front and rear edge of
the outside glass strut. The
gasket should cover slots.
Lap gaskets at corners. Check
that there are no gaps between
gasket and merchandiser.
• Do not stretch gasket,
especially around corners.
• Do not butt gaskets; always lap
joints.
• Remove paper backing after
gasket is applied.
• Gasket has high tack adhesive
and must be properly placed the
first time.
P/N 0406929
Merchandisers
®
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
2
Alignment Pins
Figure 2. Verify Alignment Pins and Retainers
1
Figure 3. Apply 1/2Inch Gasket

5Apply Gasket — 2 to cover foam-to-metal gap at the rear of
the case and across the top as
shown in Figure 4.
Lap gaskets at corners. Check
that there are no gaps between
gasket and merchandiser.
• Do not stretch gasket,
especially around corners.
• Do not butt gaskets; always lap
joints.
• Remove paper backing after
gasket is applied.
• Gasket has high tack adhesive
and must be properly placed the
first time.
Steps 6, 7 and 8 must be
executed at the same time.
6Move second merchandiser against first, mating alignment
pins with corresponding holes.
Always push merchandiser
together, do not pull together.
Use care when pushing together
to prevent damage to adjustable
legs.
Align top extrusion and insert
Joining plate — 3 as shown.
Use Screws — 4 to fasten
joining plate utilizing pre-drilled
pilot holes.
Medium Temperature, Euro Deli Solid Front Models P/N 0406929
3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
2
Figure 4. Apply 1 5/8Inch Gasket
To p
Extrusion
Light
Channel
3
Figure 5. Install Joining Plate

7Fasten fronts together using Cap Screw — 5,
Flat Washers — 6,
Lock Washers — 7 and
Hex Nut — 8.
Tighten only until front panels
touch. Do not tighten fully.
8Use Cap Screws — 5, Flat Washers — 6, and
Lock Washers — 7 to fasten
merchandisers in the rear.
Do not tighten fully.
P/N 0406929
Merchandisers
®
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
4
CASE
ONE
CASE
TWO
8
7
7
6
5
Figure 7. Join Rear of Merchandisers
Figure 6. Join Front of Merchandisers
5
7
6
DETAIL A

9Tighten joints in the order shown (A, B, C) until gaskets
are compressed, and cases join
smoothly.
10 Align rear wrapping boards and install
Joining Strap — 9 using
Screws — 10.
Medium Temperature, Euro Deli Solid Front Models P/N 0406929
5
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
A
B
C
Figure 8. Tighten Joints
Wrapping
Board
9
10
Figure 9. Align and Join Wrapping Boards
!WARNING
Use only specific fasteners.
Longer screws will penetrate
wrapping board.

Fastening Wedges
All wedge cases, when fastened
to a parent case, use a hinge
assembly in place of a joining
plate.
Complete steps 6, 7 and 8 with
the following steps replacing
step 7.
90° Inside and Outside Wedges
7Align top extrusion and insert hinge assembly similar to the
joining plate.
A. Six holes in the hinge
assembly will locate the
assembly by lining up with six
pilot holes drilled in the wedge
top extrusion.
The two remaining holes in the
hinge assembly will be on the
parent case side of the joint and
require drilling 0.140 diameter
pilot holes for the screws. (9/64
or No. 28 drill bit)
Use #8 screws to fasten the
hinge assembly.
P/N 0406929
Merchandisers
®
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Six Pre-Drilled Holes
For Locating Hinge
Assembly
Hinge
Assembly
Drill 0.140 Dia. Pilot
Holes (2 Places)
Top Extrusion
Parent Case Wedge
6
Figure 10. Fastening 90° Wedges

30°/45° Inside and Outside Wedges
7The 30°/45° wedge joining requires the relocation of one
hinge assembly.
A. Unfasten the parent case
hinge that is closest to the
wedge end of the case. Move the
hinge assembly one set of holes
away from the wedge.
Four holes will line up with
existing holes and four holes
will have to be drilled.
B. Align the top extrusion and
insert the hinge assembly similar
to the joining plate. Two holes
in the hinge assembly will locate
the assembly by lining up with
two pilot holes drilled in the
wedge top extrusion.
The six remaining holes in the
hinge assembly will be on the
parent case side of the joint and
require drilling 0.140 diameter
pilot hole for the screws. (9/64 or
No. 28 drill bit)
Use #8 screws to fasten the
hinge assembly.
Medium Temperature, Euro Deli Solid Front Models P/N 0406929
7
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Wedge
Drill 0.140 Dia. Pilot
Holes (4 Places)
Parent Case
Relocate Hinge
Assembly One Set Of
Holes Away From Wedge
Top Extrusion
Drill 0.140 Dia. Pilot
Holes (6 Places)
Wedge
Two Pre-Drilled Holes
For Locating Hinge
Assembly
Parent Case
Top Extrusion
Hinge
Assembly
Relocated
Hinge Assembly
Figure 11. Relocating Hinge Assembly
Figure 12. Fastening 30°/45° Wedges

11 Apply a continuous bead of Silicone — 11 to the joint
and to each merchandiser
bottom.
Press Joint Cover — 12 over
both cases.
Apply silicone over each end of
the joint cover.
12 Place Cap Plug — 14 onto all exposed cap screws in the
finished assembly.
P/N 0406929
Merchandisers
®
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
8
12
11
Joint
Figure 13. Install Joint Cover
14
DETAIL C
Figure 14. Apply Cap Pug

13 Use Silicone — 11 to fill any gaps between the front
support brackets.
Refer to the Installation &
Operation Manual 0406928 for
splashguard bracket installation
instructions.
14 Install Splashguard Joint Support — 13 using
Screws — 4.
Medium Temperature, Euro Deli Solid Front Models P/N 0406929
9
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
11
13
4
Figure 16. Install Splashguard Support
Figure 15. Apply Silicone to Support Bracket