Hussmann VR3-M-EP Original operating instructions

VR3-M/F-EP,VR3HV-MF-EP
MEAT/FISH REMOTE
INSTALLATION & OPERATION GUIDE
/CHINO
VR3-M/F-EP, VR3HV-MF-EP
MEAT/FISH REMOTE REV. 0923
Installation
&Operation
Manual

Table of Contents
Case Sections 4 User Information 36
Installation 5 Start Up 36
Receiving Case 5 Load Limit 36
Snapping Chalk Lines 5 Basic Operation 36
Placement 6 Merchandising Requirements 37
Lifting and Transport Instructions 7 Merchandising DON’TS 38
VR3 M/F Drain Location 7 Maintenance 39
Lower Body Panel Install 8 Case Cleaning 39
Rear Body Panel Install 8 Exterior Surfaces 39
Levelling Adjustment 9 Cleaning Bumpers 39
Leg Adjustment 9 Cleaning Under Merchandiser 39
Installation (Joint Checksheet) 10 Cleaning Stainless Steel Surfaces 39
Arm Adjustment (HV Only) 11 Interior Surfaces 39
Arm Adjustment(NON-HV) 13 Cleaning Coils 39
Glass Adjustment 15 Recommended Cleaning Schedule 39
Setting and Joining 16 Prop 65 (CA Only) 40
Leveling 16 Troubleshooting 41
Refrigeration 19
Refrigerant 19
Refrigerant piping 19
Line Sizing 19
Oil Traps 19
Piping Diagram (General) 20
Refrigeration Components 21
Spiral Coil and Gravity Coil 22
Refrigeration Spec Sheets 23
Electrical 25
Merchandiser Electrical Data 25
Electrical Connections 25
Field Wiring 25
Identification of Wiring 25
Remove Rear Raceway 26
Wiring Diagram Index 26
Electrical Conduit (Electrical Box) 26
Electrical Wiring Diagram 27
2

Case Description: Refrigerated Service Meat Merchandiser
Shipping Damage: All equipment should be thoroughly examined for shipping damage before and during unloading. This
equipment has been carefully inspected at our factory and the carrier has assumed responsibility for safe arrival. If
damaged, either apparent or concealed, claim must be made to the carrier Immediately.
Apparent Loss or Damage: If there is an obvious loss or damage, it must be noted on the freight bill or express receipt
and signed by the carrier’s agent; otherwise, carrier may refuse claim. The carrier will supply necessary claim forms.
Concealed Loss or Damage: When loss or damage is not apparent until after all equipment is uncrated,aclaimfor
concealed damage is made. Make request in writing to carrier for inspection within 15 days, and retain all packaging. The
carrier will supply inspection report and required claim forms.
Shortages: Check your shipment for any possible shortages of material (See Parts List page 11). If a shortage should
exist and is found to be the responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the
carrier, notify the carrier immediately, and request an inspection. Hussmann Chino will acknowledge shortages within ten
days from receipt of equipment.
Hussmann Chino Product Control: The serial number and shipping date of all equipment have been recorded in
Hussmann’s files for warranty and replacement part purposes. All correspondence pertaining to warranty or parts ordering
must include the serial number of each piece of equipment involved, in order to provide the customer with the correct
parts.
Location/Store Conditions: The VR3(HV)-M/F-EP refrigerated merchandiser has been designed for use only in air
conditioned stores where temperature and humidity are maintained at or below 75°F Dry bulb and 55% relative humidity.
DO NOT allow air conditioning, electric fans, ovens, open doors or windows (etc.) to create air currents around the
merchandiser, as this will impair its correct operation.
This equipment is to be installed
to comply with the applicable
NEC, Federal, State , and Local
Plumbing and Construction
Code ha ving jurisdiction.
ATTENTION
INSTALLER
Keep this booklet with the case at all times for future
reference. /CHINO
A publication of HUSSMANN®Chino
13770 Ramona Avenue • Chino, California 91710
[phone] FAX
[phone]
[phone]
General Information
3

VR3-M/F-EP Vertical Glass Meat
Standard Service Dome, Multi Deck Self Service
14 (356)
253/4 (654)
465/8 (1184)
391/4 (997)
131/2
(343)
183/8
(467)
53
(1346)
361/4
(921)
117/8
(302)
6
(152)
37/8
(98)
31/2
(89)
optional
refrigerated or
dry storage
9
(229)
VR3HV-M/F-EP Vertical Glass Meat
High Volume Service Dome, Multi Deck Self Service
optional
refrigerated or
dry storage
465/8 (1184)
391/4 (997)
91/2
(241)
137/8
(425)
53
(1346)
301/8
(765)
117/8
(302)
6
(152)
37/8
(98)
253/4 (654)
(254)
4or 510
81/8 or71/8
31/2
(89)
VR3-M/F-EP +2 Vertical Glass Meat
Standard Service Dome, Multi Deck Self Service +2" height
253/4 (654)
9
(229)
465/8 (1184)
391/4 (997)
151/2
(394)
183/8
(467)
55
(1397)
381/4
(969)
117/8
(302)
6
(152)
37/8
(98)
31/2
(89)
optional
refrigerated or
dry storage
14 (356)
VR3HV-M/F-EP +2 Vertical Glass Meat VR3HV-M/F-EP +4 Vertical Glass Meat
High Volume Service Dome, Multi Deck Self Service +2" height High Volume Service Dome, Multi Deck Self Service +4" height
optional
refrigerated or
dry storage
465/8 (1184)
391/4 (997)
111/2
(279)
137/8
(425)
55
(1397)
321/8
(816)
117/8
(302)
6
(152)
37/8
(98)
253/4 (654)
4or 510 (254)
81/8 or71/8
31/2
(89)
VR3-M/F-EP +4 Vertical Glass Meat
Standard Service Dome, Multi Deck Self Service +4" height
253/4 (654)
9
(229)
465/8 (1184)
391/4 (997)
171/2
(445)
6
(152)
183/8
(467)
57
(1448)
401/4
(1022)
117/8
(302)
37/8
(98)
31/2
(89)
optional
refrigerated or
dry storage
16 (406)
optional
refrigerated or
dry storage
465/8 (1184)
391/4 (997)
131/2
(343)
6
(152)
137/8
(425)
57
(1448)
341/8
(867)
117/8
(302)
37/8
(98)
253/4 (654)
4or 510 (254)
81/8 or71/8
31/2
(89)
Elec
drop
front close-off
Lower
Drain
Upper
Drain
case leg
rear close-off
6
Refrig (152)
15(381)
93/4
(248) 91/8
(232)
103/8
(264)
VR3-M/F-EP
7(178)4'
Length “A”
6'
8'
“B”
32(813)
41(1041) 44(1118)
53(1346) 56(1422)
12' 65(1651) 77(1956)
End Panels
11/8 (29)
case front
21
(533)
“A”
“B”
31/2 (89)
37/8 (98)
465/8
(1184)
Elec
drop
front close-off
Lower
Drain
Refrig
Upper
Drain
case leg
rear close-off
6
(152)
35/8 (92)
35/8 (92)
15(381)
93/4
(248) 91/8
(232)
103/8
(264)
VR3HV-M/F-EP
7(178)4'
6'
8'
“B”
32(813)
41(1041) 44(1118)
53(1346) 56(1422)
12' 65(1651) 77(1956)
End Panels
11/8 (29)
case front
Length “A”
21
(533)
“A”
“B”
461/2
(1181)
Case Sections
4

Installation
NOTICE
Do NOT remove Foam Blocks from shelves
and glass until the merchandisers are
positioned for installation. Shelves or
merchandising glass may be damaged.
Loose
Items
Warning
Labels
Foam Blocks
in place Boards
fastened
Case is to arrive at store as was shipped form factory. See
reference above for proper shipment referencing. (Not
actual case)
Receiving Case
Upon receiving your new Hussmann Case all equipment
should be thoroughly examined for shipping damage
before and during unloading. This equipment has been
carefully inspected at our factory. Any claim for loss or
damage must be made to the carrier. The carrier will
provide any necessary inspection reports/ or claim form.
If there is obvious loss or damage, it must be noted on the
freight bill or express receipt and signed by the carrier’s
agent; otherwise carrier may refuse claim.
Snapping Chalk Lines
Prepare permanent positioning by marking floors with
Chalk snap lines where cases are to be located. Chalk
lines are to run along the base or legs of cases.
5

Installation (cont’d)
Placement
Important: See lifting instructions to properly lift case when
being placed on dollies or permanent location. (See page
7 for Lifting Instructions.)
Leave all hardware and fittings in place until case is
located at or near its preferred location. Using a J-Bar
lift the case from the 2x4 boards and placing dollies
underneath each Base Leg, proceed to moving the case to
its designated location if not done so already.
IF APPLICABLE
(NOT ALL CASES CONTAIN LEG BRACES)
The Illustration Below demonstrates perfect placement of a
dollie per 1 side for both Base Legs of the merchandiser.
IF APPLICABLE
(NOT ALL CASES
CARRY LEG BRACES)
Move the fixture as close as possible to its permanent
location and then remove all packaging and
prepare to remove off Skid. Remove all separately
packed accessories such as kits, and panels.
Check for damage before discarding packaging.
Remove screws as well as fastened plates bolted to each
2x4 board at each base leg.
Remove fastened plates only upper Brace Legs are to
remain fastened onto case.
Fastened plate
Once the fastened plates are removed a J-Bar can be
used to lift at each end of the Leg Braces to remove the
below 2x4 boards.
6

Installation (cont’d)
Lifting and Transport Instructions
1. The VR3 can be lifted by a forklift at typical lifting
points.
2. Ensure lower body panels are removed before lifting
with a forklift. Serious damage will occur if the body
panels are not removed.
3. Make sure that fork spacing and width will not damage
drain or come in contact with piping, or electrical lines
4. Be sure that the forks are long enough to support
beyond the center of the case but not damage near
components. Check for proper balance before moving.
A minimum fork length of 36” is recommended for 68”
wide cases
5. The VR3 merchandiser can be raised at one end
underneath the deck with a forklift to allow the
placement of rollers or dollies.
6. Evenly support the entire base structure on rollers or
dollies before attempting to move. Each Base Leg
must have its own dollie to properly support the case.
Lifting Points are typical and dependent upon size of case
and refrigeration application, drainage configurations will
call for altercations in Lifting Zones.
Below are the following drainage configurations and lifting
should be altered to the expected model.
VR3 M/F Drain Location
Service Drain
Bottom Drain
Forklift Points
(Underneath Deck)
WARNING
Improper placement of forks may damage
drainage piping. Use a spotter when placing
forks. Make sure that piping will not be dam-
aged. Use J-Bars or Jacks if forks cannot be
used safely
7

Installation (cont’d)
Rear Body Panel Install
1. Align clips of rear panel to Base Legs of case
2. Secure top and bottom clips of rear panel to Base
Legs as shown below.
Lower Body Panel Install
No tools will be needed to install body panels.
To begin Bottom panel assembly place the front panel
along in front of the case and align the base legs just
underneath the lower sections of the case. Snap in spring
clips to the base legs of the case.
BASE LEG
SPRING CLIP
8

Installation (cont’d)
Levelling Adjustment
Position the case at the highest point. Set a long
magnetized level (4ft [1220 mm] or more) on either
underneath the deck or on top of the case. Ensure to level
case from front to back and side to side.
Level
(4 ft[1220mm])
Leg Adjustment
Adjust the legs at each corner of the case to level out any
discrepancies in order to optimize case performance and
proper drainage.
Note: To avoid removing concrete flooring, begin line up
levelling from the Highest point of the store floor.
A wrench or pliers may be used to adjust each base leg.
Turning the base of each leg clockwise will raise the height
of the case.
Turning the base of each leg counterclockwise will lower
the height of the case.
Level
(4 ft[1220mm])
9

CHK ITEM PART # QTY GRAPHIC
□
□FRONTBODY PANEL TRIM 2H20345(STAINLESS)
2H20345 (EXT COLOR) 1A
□
□TOE KICK TRIM TBD (EXT COLOR)
TBD (STAINLESS) 1B
□SELF SERVICE BULKHEAD CAP 2H20347 (STAINLESS) 1 C
□SERVICE BULKHEAD CAP 2H20348 (STAINLESS) 1 D
□REARARM TRIM 2H20346 (STAINLESS) 1 E
□REARTOE KICK TRIM 2H22014 (STAINLESS) 1 F
□UPPER FRONT BODY PANEL TRIM 2H20344 (EXT COLOR)
2H20344 (STAINLESS) 1G
□REARUPPER RACEWAY TRIM 2H20350(STAINLESS) 1 H
□REAR LOWER RACEWAYTRIM 2H20351(STAINLESS) 1 I
□WASHER , 3/8" 300‐03‐1320 5J
□BOLT,3/8 ‐16 X 8 300‐03‐0902 2K
□GASKET SEAL TAPE 225‐01‐0628 16 FT L
□SEALANT, BUTYL, TUBE 100‐01‐0121 1M
□ALIGNMENT PIN 0376408 3N
□SPLINE H CHAN POLY41/2 200‐02‐3022 1O
□JOININGNYLON WASHER 2H04205800 1P
□BOLT,3/8 ‐16 X 1.5 300‐03‐0850 3Q
□NUT,3/8‐16 300‐03‐1370 5R
□TRIM JOINT FRONT PLEX 6IN 2H21696 (EXT COLOR)
2H21696 (STAINLESS) 1S
□
□
□
SEALANT, SILICONE, TUBE
100‐01‐0051 (CLEAR)
100‐01‐0063 (SILVER)
100‐01‐0065 (BLACK)
1‐
□SCREW, SELFTAP#8 X 1/2 300‐03‐0037 12 ‐
□VHB DOUBLE‐SIDED TAPE 175‐01‐0562 16 FT ‐
□COUPLING, 2" PVC 225‐01‐0090 1‐
REV E 01/21/2016
VR3HV/VR3/ JOINT CHECKSHEET INSPECTOR
SALES ORDER #
EXT COLOR
B
C
A
JK*
D
E
F
GL
M
JK*
JQR*
JQRP*
N
N
JQR*
H
I
M
O
INDICATES CASE BOLTING/ALIGNMENT POINT INT FINISH SS / BLACK
*SEE INSTALLATION GUIDE
S
Installation (Joint Checksheet)
10