Hussmann DD5X5FRW User manual

MANUAL- I/O ROLL-IN R-290
with R-290 (Propane)
Refrigerant
Micro-Distributed
Low Temperature
Roll-In (DD5X5FRW)
Installation &
Operation Manual
Shipped With Case Data Sheets
P/N 3053878_B
November 2018
3053880 Spanish
3053879 French
IMPORTANT!
Keep in store for
future reference!
WARNINGS:
If the information in these instructions are not
followed exactly, a fire or explosion may result, causing
property damage, personal injury or death.
Installation and service must be performed by a qualified
installer or service agency.
READ THE ENTIRE MANUAL BEFORE
INSTALLING OR USING THIS
EQUIPMENT.
The unit uses R-290 (propane) gas as the refrigerant.
R-290 (propane) is flammable and heavier than air.
It collects first in low areas but can be circulated by
the fans. If propane gas is present or even suspected,
do not allow untrained personnel to attempt to find
the cause.The propane gas used in the unit has no
odor.The lack of smell does not indicate a lack of
escaped gas. If a leak is detected, immediately evacuate
all persons from the store, and contact the local fire
department to advise them that a propane leak has
occurred. Do not let any persons back into the store
until the qualified service technician has arrived and
that technician advises that it is safe to return to the
store. No open flames, cigarettes or other possible
sources of ignition should be used inside or in the
vicinity of the units.
FAILURE TO ABIDE BYTHIS WARNING COULD
RESULT IN AN EXPLOSION, DEATH, INJURY
AND PROPERTY DAMAGE.
ULUS
C
LISTED

If a leak is detected, follow store safety procedures. It is the store’s responsibility to have a written safety
procedures in place. The safety procedure must comply with all applicable codes such as local fire department’s codes.
At minimum, the following actions are required:
• Immediately evacuate all persons from the store, and contact the local fire department to advise them that a
propane leak has occurred.
• Call Hussmann and/or a qualified service agent and inform them that the presence of propane has been
detected.
• Do not let any persons back into the store until the qualified service technician has arrived and that
technician advises that it is safe to return to the store.
• The propane gas used in the unit has no odor. The lack of smell does not indicate a lack of escaped gas.
• A hand-held propane leak detector (“sniffer”) should be used before any repair and/or maintenance is
attempted. All repair parts must be identical models to the ones they are replacing.
• No open flames, cigarettes or other possible sources of ignition should be used inside the building where
the units are located until the qualified service technician and/or local fire department determines that all
propane has been cleared from the area and from the refrigeration systems.
This equipment uses a flammable refrigerant. Installation, service and repair should be done only by qualified
and trained technicians in accordance with this manual.
ii InstallatIon
P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM

BEFORE YOU BEGIN
Read these instructions completely and carefully.
PERSONAL PROTECTION EQUIPMENT (PPE)
Personal Protection Equipment (PPE) is required whenever installing or servicing this equipment. Always wear
safety glasses, gloves, protective boots or shoes, long pants, and a long-sleeve shirt.
1. If the information in these instructions are not followed exactly, a re or explosion may result, causing
property damage, personal injury or death.
2. Installation and service must be performed by a qualied installer or service agency.
3. This unit is designed only for use with R-290 (propane) gas as the designated refrigerant.
THE REFRIGERANT LOOP IS SEALED. ONLY A QUALIFIED TECHNICIAN SHOULD ATTEMPT TO
SERVICE!
• Propane is ammable and heavier than air.
• It collects rst in the low areas but can be circulated by the fans.
• If R-290 (propane) is present or even suspected, do not allow untrained personnel to attempt to nd the cause.
• The propane gas used in the unit has no odor.
• The lack of smell does not indicate a lack of escaped gas.
• If a leak is detected, immediately evacuate all persons from the store, and contact the local re department to
advise them that a pro pane leak has occurred.
• Do not let any persons back into the store until the qualied service technician has arrived and that
technician advises that it is safe to return to the store.
• A hand-held propane leak detector (“sniffer”) shall be used before any repair and/or maintenance.
• No open ames, cigarettes or other possible sources of ignition should be used inside the building where
the units are located until the qualied service technician and/or local re department determines that all
propane has been cleared from the area and from the refrigeration systems.
• Component parts are designed for propane and non-incendive and non-sparking. Component parts shall only
be replaced with identical repair parts.
FAILURE TOABIDE BY THIS WARNING COULD RESULT INAN EXPLOSION, DEATH, INJURY AND
PROPERTY DAMAGE.
Roll-In
P/N 3053878_B iii
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

IMPORTANT
KEEP IN STORE FOR FUTURE REFERENCE
Quality that sets industry standards!
12999 St. Charles Rock Road • Bridgeton, MO 63044-2483
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900
www.hussmann.com
© 2018 Hussmann Corporation
Merchandiser must operate for 24 hours
before loading product!
Regularly check merchandiser temperatures.
Do not break the cold chain. Keep products
in freezer before loading into merchandiser.
These merchandisers are designed
for only pre-frozen products.
AT TENTION
Merchandiser must operate for 24 hours before
loading product!
Regularly check merchandiser temperatures.
Do not break the cold chain. Keep products in freezer
before loading into merchandiser.
Medium temperature merchandisers are designed for
loading ONLY pre-chilled products.
Low temperature merchandisers are designed for
loading ONLY frozen products.

ANSI Z535.5 DEFINITIONS
• DANGER – Indicate[s] a hazardous
situation which, if not avoided, will
result in death or serious injury.
• WARNING – Indicate[s] a hazardous
situation which, if not avoided, could
result in death or serious injury.
• CAUTION – Indicate[s] a hazardous
situation which, if not avoided, could
result in minor or moderate injury.
• NOTICE – Not related to personal injury –
Indicates[s] situations, which if not avoided,
could result in damage to equipment.
REVISION HISTORY
REVISION B — JULY 2018
1. Updated condensing unit drawings
REVISION A — JULY 2018
1. Original Issue
!
!
!
Do NOT remove shipping crate until
the merchandiser is positioned for
installation.
Excessive ambient conditions may
cause condensation and therefore
sweating of doors. Facility operators
should monitor doors and oor
conditions to ensure safety of
persons.
INSTALLATION
TOOL LIST
Unloading From Trailer:
Lever Bar (also known as a Mule,
Johnson Bar, J-bar, Lever Dolly,
and pry lever)
Moving Dolly
Setting Case Line-Up:
Level, 4 ft suggested
Ratchet
1/4in. Socket
5/16 in. Socket
1/2in. Socket
Battery Drill/Screw Gun
Caulking Gun
10 in. Adjustable Crescent Wrench
Roll-In
P/N 3053878_B v
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
This warning does not mean that Hussmann products
will cause cancer or reproductive harm, or is in
violation of any product-safety standards or
requirements. As clarified by the California State
government, Proposition 65 can be considered more of
a‘right to know’ law than a pure product safetylaw.
When used as designed, Hussmann believes that our
products are notharmful. We provide the Proposition
65 warning to stay in compliance with California State
law. It is your responsibility to provide accurate
Proposition 65 warning labels to your customers when
necessary. For more information on Proposition 65,
please visit the California State government website.
August 31, 2018
FOR CALIFORNIA INSTALLATIONS ONLY.
Cancer and Reproductive Harm
www.P65Warnings.ca.gov
WARNING:
August 31, 2018 3069575
This warning does not mean that Hussmann products will
cause cancer or reproductive harm, or is in violation of
any product-safety standards or requirements. As claried
by the California State government, Proposition 65 can
be considered more of a ‘right to know’ law than a pure
product safety law. When used as designed, Hussmann
believes that our products are not harmful. We provide
the Proposition 65 warning to stay in compliance with
California State law. It is your responsibility to provide
accurate Proposition 65 warning labels to your customers
when necessary. For more information on Proposition 65,
please visit the California State government website.

IMPORTANT
KEEP IN STORE FOR FUTURE REFERENCE
Quality that sets industry standards!
This merchandiser is NSF®certified.
12999 St. Charles Rock Road • Bridgeton, MO 63044-2483
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900
www.hussmann.com
© 2018 Hussmann Corporation
Table of Contents
ANSI Z535.5 DEFINITIONS .................. v
INSTALLATION TOOL LIST ............... v
INSTALLATION
UL Listing .................................................... 1-1
Federal / State Regulations ............................. 1-1
Location ....................................................... 1-1
Shipping Damage ........................................... 1-1
Exterior Loading ........................................... 1-1
Position and Unpack Case ............................... 1-2
Leveling ........................................................ 1-3
Case Joining .................................................. 1-4
Case Installation ............................................ 1-5
Base Upright Cover Installation ....................... 1-6
Door Installation Door Assembly Parts ............ 1-7
Door Base Plate Installation ............................ 1-9
Door Installation ......................................... 1-10
Cart Guide Installation ................................. 1-13
ELECTRICAL / CONTROLLER / WATER / REFRIGERATION
Electrical ....................................................... 2-2
Merchandiser Electrical Data ........................... 2-2
Plug.............................................................. 2-2
Main Disconnect Switch................................... 2-3
Case Electronic Controller .............................. 2-4
Controller Troubleshooting ............................2-13
Refrigeration ................................................2-14
Condensing Unit Access..................................2-14
Condensing Unit Views ................................. 2-15
Water - (For Condensers)................................2-16
Pre-Installation System Cleaning .................... 2-18
DRIP PIPING
Waste Outlet and Water Seal ............................ 3-1
Installing Drip Piping ..................................... 3-1
START UP / OPERATION
Start Up and Operation .....................................4-2
Stocking ........................................................ 4-2
Installing FDA/NSF Required Thermometer ...... 4-3
MAINTENANCE
Care and Cleaning............................................ 5-1
Cleaning Honeycomb Assemblies........................ 5-2
Cleaning Stainless Steel Surfaces .........................5-2
Cleaning Coils ..................................................5-2
SERVICE
Replacing Fan Motors and Blades ...................... 6-2
Replacing Door or Door Frame Parts ................ 6-3
Repairing Aluminum Coils ............................... 6-4
WARRANTY
vi
Do not store items or ammable
materials atop the unit.
Do not walk on case.

Roll-In
P/N 3053878_B 1-1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
UL LISTING
These merchandisers are manufactured to meet ANSI/
UL 471 standard requirements for safety. Proper
installation is required to maintain the listing.
FEDERAL / STATE REGULATION
These merchandisers at the time they are manufactured,
meet all federal and state/ provincial regulations.
Proper installation is required to ensure these standards
are maintained. Near the serial plate, each merchandiser
carries a label identifying the environment for which the
merchandiser was designed for use.
ANSI/NSF-7 Type I – Display Refrigerator / Freezer
Intended for 75°F (24°C) / 55%RH Ambient Application
ANSI/NSF-7 Type II – Display Refrigerator / Freezer
Intended for 80°F / 55%RH Ambient Application
ANSI/NSF-7 – Display Refrigerator
Intended for Bulk Produce
LOCATION
These merchandisers are designed for displaying
products in air conditioned stores where temperature is
maintained at or below the ANSI/NSF-7 specified level
and relative humidity is maintained at or below 55%.
Placing refrigerated merchandisers in direct sunlight,
near hot tables or near other heat sources could
impair their efficiency.
Like other merchandisers, these are sensitive to
air disturbances. Air currents passing around
merchandisers will seriously impair their operation. Do
NOT allow air conditioning, electric fans, open doors
or windows, etc. to create air currents around the
merchandisers. To prevent sweating on the exterior
surfaces of merchandisers, there must be aminimum
clearance of 3 inches (76.2 mm)between the
merchandisers and other fixtures or walls. Product
should always be maintained at proper temperature.
This means that from the time the product is
received, through storage, preparation and display,
the temperature of the product must be controlled to
maximize the life of the product.
SHIPPING DAMAGE
All equipment should be thoroughly examined
for shipping damage before and during unloading.
This equipment has been carefully inspected at our
factory. Any claim for loss or damage must be made
to the carrier. The carrier will provide any necessary
inspection reports and/or claim forms.
Apparent Loss or Damage
If there is an obvious loss or damage, it must be noted
on the freight bill or express receipt and signed by the
carrier’s agent; otherwise, carrier may refuse claim.
The carrier will supply necessary forms.
Concealed Loss or Damage
When loss or damage is not apparent until after
equipment is uncrated, a claim for concealed damage
is made. Upon discovering damage, make request in
writing to carrier for inspection within 15 days and
retain all packing. The carrier will supply inspection
report and required claim forms.
EXTERIOR LOADING
Do NOT walk on top of merchandisers or damage to the
merchandisers and serious personal injury could occur.
They are noT sTrucTurally designed To supporT excessive
exTernal loading such as the weight of a person. Do
not store items or flammable materials atop the unit.
INSTALLATION

1-2 InstallatIon
P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
POSITION AND UNPACK CASE
These cases are typically joined to another case in a
lineup.
1. Move the roll-in case using a forklift to where it
will be positioned in the lineup.
2. Attach lifting straps to each lifting bracket.
3. Remove the bolts attaching the case to the rider.
4. Lift the case and move the rider out of the way.
5. Lower the case to sit on the floor.
6. Remove the lifting straps.
7. Remove the end interior panels, end interior back
panels and bottom cover in order to prepare the
case for joining.
Shipping Rider
DETAIL A
DETAIL B
DETAIL C
CENTER RIDER
B
A
C
Lifting Bracket
DETAIL A
DETAIL B
DETAIL C
CENTER RIDER

Roll-In
P/N 3053878_B 1-3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
LEVELING
Merchandisers must be installed level to ensure proper
operation of the refrigeration system and to ensure
proper drainage of defrost water. When leveling
merchandisers, use a carpenter’s level. Metal leveling
shims or wedges are provided with each merchandiser
for use if needed.
NOTE: Begin lineup leveling from the highest
point of the store floor.
Place shims under the rail and make sure that they are
positioned at a base component (crossbar). This transfers
the weight directly from the loaded case through to
the floor.
Placing shims at other locations will cause uneven
distribution of weight leading to piping leaks, as well
as sagging or wracked doors.
Bottom front supports must be shimmed if not in full
contact with the floor.
Excessive ambient conditions may
cause condensation and therefore
sweating of doors. Facility operators
should monitor doors and oor
conditions to ensure safety of persons.

1-4 InstallatIon
P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
It is the installing contractor’s
responsibility to consult local agencies
for local code requirements.
CASE JOINING
Sectional construction means that two or more
merchandisers may be joined in line yielding one long
continuous display requiring only one pair of ends.
Joining kits and instructions are shipped with each
merchandiser. A partition kit is required to join unlike
fixtures. Use the packaged hardware in the partition
or “joining kit”. Instructions are shipped with the
partition kit.
all joinTs musT be air-TighT To prevenT formaTion of
ice or condensaTion.
IMPORTANT:
Before installing the cases together at the end base
uprights, install the EPS insulation with the gasket
onto the end base uprights.
Install the case joining bolts. Run the case drain piping.
Reinstall the bottom back cover, interior back
panels and top panels. Joining Locations
1½ x ½ inch
Gasket
1 ½ x ½ inch
Gasket
1½ x ½ inch
Gasket
Apply a bead of
silicone sealant
along joining
surface
Case joining covers are located behind interior back panels.
Front View of Case
Case Joining
Covers

Roll-In
P/N 3053878_B 1-5
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
CASE INSTALLATION
1. Position door alignment guide at the front of the
two end base uprights that mount to the floor.
2. It is important to make sure the end base uprights
are 90° from the back-foam assemblies before
installing the 6 anchor bolts in the concrete. Use a
square as shown below.
3. The door alignment guide positioned at the front
will make sure the two end base uprights are in the
correct location.
4. Drill ½diameter holes 2¾inches deep in the
concrete. Three on each end of the case. Clean out
concrete dust from holes.
5. Install the ½diameter anchor bolts. Tighten nuts
to secure case to the floor.
GDF 3.0 SHEET SIZE D
NOTES:
1. APPLICABLE STANDARDS / SPECIFICATIONS
ASME Y14.5M-1994, DIMENSIONS AND TOLERANCES
2. KEY PRODUCT CHARACTERISTICS PER EPR-0006 & IDENTIFIED WITH SYMBOL
3. MATERIAL-
4. REF -
K
SHEET 1 OF 12
P/N REV
THIRD
ANGLE
PROJECTION
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES.
R
REVISION HISTORY
REV ECN DATE REVISION DESCRIPTION REV BY CHKD BY APPR BY
Door Base Plate Installation
18. Mark the holes for the door hinge plates in the door alignment guide (share Pan Dur installation instructions with Jason Trevett)
19. Move the door alignment guide so you can drill the 3/8 diameter holes in the concrete.
20. Install the brass anchors
21. Install the lh and rh end base upright covers.
22. Get the door hinge plates and hardware out of the bag.
23. Take the door alignment guide and turn it around to be able to use it to place the door hinge base plates between the cutouts as shown on figure xxx
24. Fasten the door hinge base plates to the floor
90°
90°
Door Alignment Guide
Base upright should be tight to alignment guide.
Drill hole through base
upright into floor.
½ bolt hole
locations
½ bolt hole
locations

1-6 InstallatIon
P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
BASE UPRIGHT COVER
INSTALLATION
1. Install the lefthand insulation. Fit the bottom in
first as shown in Step 1.
2. Install the lefthand lower cover using supplied
painted screws.
3. Install the lefthand upper cover.
4. Install silicone sealant to gap and install trim piece.
5. Repeat for righthand cover.
6. Apply silicone sealant to joint of both roll-in cases,
and install trim piece.
Lefthand Base
Upright Cover
Apply Sealant to Gap
1
1a
2
3
4
6
Insulation Piece
Insulation Piece
Installed
Lower Cover
Upper
Cover
Trim
Piece
Apply sealant
in this location

Roll-In
P/N 3053878_B 1-7
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
DOOR INSTALLATION
Door Assembly Parts
See door base plate assembly
instructions on Page 1-8.
3047086_C
MODULE-DOOR
DD5X5FRW
ITEM PART NUMBER TITLE QTY
13037425 BASE PLATE-DOOR LH 2
23037440 COVER-PIVOT BEARING LH 2
33037434 CAP 5
43037433 SWIVEL GUIDE-DOOR LH 2
53037438 SPACER-DOOR HEIGHT 10
63037426 BASE PLATE-DOOR RH 3
73037439 COVER-PIVOT BEARING RH 3
83037432 SWIVEL GUIDE-DOOR RH 3
93038299 SCREW-LOWERING HD 3X12 10
10 3038314 SCREW-LOWERING HD 3X16 10
11 3038297 BOLT-M8 X 30 5
12 3038296 BOLT-M8 X 40 5
13 3038298 INSERT-M8 CONCRETE 10
14 3037430 ASSEMBLY-DOOR RH 3
15 3037431 ASSEMBLY-DOOR LH 2
16 3037552 HANDLE-DOOR 5
17 3048438 WIPER-DOOR BOT CLR .366X25.98 5
18 3053841 DAMPENER-DOOR DD5X5FRW 5
Door Assembly
14
15
1
18
16
6
17
USED ONLY IF NEEDED
TO ADJUST DOOR
HEIGHT
LH DOOR
ASSEMBLY
REFERENCE
9
10
11
13
1
12
3
5
2
4
9
7
10
8
USED ONLY IF NEEDED
TO ADJUST DOOR
HEIGHT
5
3
12
11
6
13
RH DOOR
ASSEMBLY
REFERENCE
LH DOOR
ASSEMBLY
REFERENCE RH DOOR
ASSEMBLY
REFERENCE
USED ONLY IF NEEDED TO
ADJUST DOOR HEIGHT
USED ONLY IF NEEDED TO
ADJUST DOOR HEIGHT

1-8 InstallatIon
P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Roll-In
P/N 3053878_A
3047086_C
MODULE-DOOR
DD5X5FRW
ITEM PART NUMBER TITLE QTY
13037425 BASE PLATE-DOOR LH 2
23037440 COVER-PIVOT BEARING LH 2
33037434 CAP 5
43037433 SWIVEL GUIDE-DOOR LH 2
53037438 SPACER-DOOR HEIGHT 10
63037426 BASE PLATE-DOOR RH 3
73037439 COVER-PIVOT BEARING RH 3
83037432 SWIVEL GUIDE-DOOR RH 3
93038299 SCREW-LOWERING HD 3X12 10
10 3038314 SCREW-LOWERING HD 3X16 10
11 3038297 BOLT-M8 X 30 5
12 3038296 BOLT-M8 X 40 5
13 3038298 INSERT-M8 CONCRETE 10
14 3037430 ASSEMBLY-DOOR RH 3
15 3037431 ASSEMBLY-DOOR LH 2
16 3037552 HANDLE-DOOR 5
17 3048438 WIPER-DOOR BOT CLR .366X25.98 5
18 3053841 DAMPENER-DOOR DD5X5FRW 5
Door Assembly
14
15
1
18
16
6
17
3047086_C
MODULE-DOOR
DD5X5FRW
ITEM PART NUMBER TITLE QTY
13071389 BASE PLATE-DOOR LH 2
23037440 COVER-PIVOT BEARING LH 2
33037434 CAP 5
43073779 SWIVEL GUIDE-DOOR LH 2
53037438 SPACER-DOOR HEIGHT 10
63071390 BASE PLATE-DOOR RH 3
73037439 COVER-PIVOT BEARING RH 3
83073782 SWIVEL GUIDE-DOOR RH 3
93038299 SCREW-LOWERING HD 3X12 10
10 3038314 SCREW-LOWERING HD 3X16 10
11 3038297 BOLT-M8 X 30 5
12 3038296 BOLT-M8 X 40 5
13 3038298 INSERT-M8 CONCRETE 10
14 3037430 ASSEMBLY-DOOR RH 3
15 3037431 ASSEMBLY-DOOR LH 2
16 3037552 HANDLE-DOOR 5
17 3048438 WIPER-DOOR BOT CLR .366X25.98 5
18 3053841 DAMPENER-DOOR DD5X5FRW 5
Door Assembly
14
15
1
18
16
6
17
Roll-In
Door Assembly
MODULE-DOOR
DD5X5FRW

Roll-In
P/N 3053878_B 1-9
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
DOOR BASE PLATE INSTALLATION
1. Mark the holes (10) for the door base plates in the
door alignment guide as shown in Figure 1.
2. Drill 3/8inch diameter holes 1 3/4inches deep in the
concrete. Clean out concrete dust from holes. Leave
the template in place when drilling these holes.
3. Install the brass anchors.
4. Get the door base plates and hardware out of the
packaging.
5. Take the door alignment guide, and turn it around
to be able to use it in order to place the door hinge
base plates between the cutouts as shown in Figure 2.
6. Fasten the door hinge base plates and door swivel
guides to the floor. See Page 1-6.
Door Base Plates
52
GDF 3.0 SHEET SIZE D
NOTES:
1. APPLICABLE STANDARDS / SPECIFICATIONS
ASME Y14.5M-1994, DIMENSIONS AND TOLERANCES
2. KEY PRODUCT CHARACTERISTICS PER EPR-0006 & IDENTIFIED WITH SYMBOL
3. MATERIAL-
4. REF -
K
SHEET 3 OF 12
P/N REV
THIRD
ANGLE
PROJECTION
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES.
R
Door Alignment Guide
Figure 2: Step 5
Figure 1: Steps 1-4
GDF 3.0 SHEET SIZE D
NOTES:
1. APPLICABLE STANDARDS / SPECIFICATIONS
ASME Y14.5M-1994, DIMENSIONS AND TOLERANCES
2. KEY PRODUCT CHARACTERISTICS PER EPR-0006 & IDENTIFIED WITH SYMBOL
3. MATERIAL-
4. REF -
K
SHEET 1 OF 12
P/N REV
THIRD
ANGLE
PROJECTION
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES.
R
REVISION HISTORY
REV ECN DATE REVISION DESCRIPTION REV BY CHKD BY APPR BY
Door Base Plate Installation
18. Mark the holes for the door hinge plates in the door alignment guide (share Pan Dur installation instructions with Jason Trevett)
19. Move the door alignment guide so you can drill the 3/8 diameter holes in the concrete.
20. Install the brass anchors
21. Install the lh and rh end base upright covers.
22. Get the door hinge plates and hardware out of the bag.
23. Take the door alignment guide and turn it around to be able to use it to place the door hinge base plates between the cutouts as shown on figure xxx
24. Fasten the door hinge base plates to the floor
LH Door Base
Plate
RH Door Base
Plate
LH Door Base
Plate
RH Door Base
Plate
tap brass inserts
into concrete
these holes
not used
(do not drill)

1-10 InstallatIon
P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
DOOR INSTALLATION
1. Remove the doors from the crate.
2. Remove foil from the bottom of the door hinge.
3. Mount the lefthand and righthand doors into the
upper door profile and then into the door hinge base
plate mounted into the concrete floor.
4. Get the bottom door wipe (in case packout). Door
wipe is to be installed onto bottom of the doors.
(The glass wipes need to be put in the cooler prior to
installation and trimming excess length.)
5. Locate the lefthand and righthand door hinge
covers, and remove the adhesive liner. Mount hinge
covers to the inside of the door. Lineup lefthand
hinge cover notch with bottom of glass part of
door.
Remove Foil
12
3
Door Hinge Cover
Bottom Door Wipe

P/N 3053878_B 1-11
Roll-In
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
DOOR INSTALLATION
(Continued)
6. Get the vertical door wipes. The longer vertical
door wipes, (qty 5) are mounted to the door handle
side of the doors. The 2 shorter door vertical door
wipes, (qty 2) are mounted on the hinge side of
the doors. One is mounted between the two roll-in
cases, and the other is mounted on the hinge side
of the fourth door. (Removal of the door top hinge
cover may be necessary to install the wipes into the
vertical trim.)
7. Install the glass wipes from the top edge of the
vertical door wipe until it is aligned up with the
bottom of the vertical door wipe. (The glass wipes
need to be put in the cooler prior to installation
and trimming excess length).
Door 1: handle side vertical door trim only
Door 2: handle side vertical door trim and wipe
Door 3: handle side vertical trim and wipe
Door 4: handle side vertical trim and wipe. Hinge
side vertical door trim only
Door 5: handle side vertical door trim and wipe.
Hinge side vertical door trim only(hinge side is
only at joint of both roll in cases)
e hinge side door vertical trim that has the wipe
can be put on prior to installing the doors. (Door 4
would be the door that needs this done.)
Vertical
Tr i m
Glass
Wipe
Door 1 Door 2 Door 3 Door 4 Door 5
Vertical Door
Wipe
Detail A: Door Top Hinge Cover
See Detail A
CASE TO CASE JOINT
B & C

1-12 servIce
P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
DOOR INSTALLATION
(Continued)
8. Trim any excess glass wipes, and then place a drop
of super glue at the top. This prevents the glass
wipes from moving. See Detail A.
9. Adjust the doors to the right or left to remove the
saw tooth on the top of the doors. (Some doors
may need to be removed and spacers added to better
adjust the doors.)
10. Install 2 caps (item 3), one pivot bearing cover
(item 2 & 7) with 2 screws (item 9) to each door
base plate. See Page 1-6.
11. Install dampers in the top door profile.
See Page 1-7.
Installing Damper Damper Installed
P/N 0515388_H 1-5
Medium Temperature Excel
with EcoVision II Plus Doors
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
ADJUSTING ECOVISION DOORS
A. Leveling — Merchandisers must be installed
level to ensure proper operation of the refriger-
ation system, and to ensure proper drainage of
defrost water.
Glass alignmentis alsoaffected withimproper leveling
of the merchandisers. All steps of settting, joining
and case leveling attention to the glass position is
critical. Do not attempt to make glass adjustments
prior to case leveling.
The bottom hinge plate can be modulated to assist
in door alignment. Location of the bottom hinge
plate is shown on following page.
B. Door Adjustment — Remove thescrews in lo-
cations 1 and 2 rst as shown below. Loosen the
screws A, B and C as shown below (Do not re-
move the screws completely).
C. Slide the bottom plate left and right until proper
alignment is achieved. Retighten the screws A, B
and C, and re-secure screws 1 &2 into their respec-
tive holes.
EcoVision Door Alignment - Modular Bottom Hinge Plate
To correct shift the bottom plate to the right!
To correct shift the bottom plate to the left!
STEP 1
STEP 2
EcoVision Door Alignment-Modular Bottom Hinge Plate
A 1 B 2 C
To Correct Shift the Bottom Plate to the Right To Correct Shift the Bottom Plate to the Left
To Correct Shift the Bottom Plate to the Right To Correct Shift the Bottom Plate to the Left

Roll-In
P/N 3053878_B 1-13
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
CART GUIDE INSTALLATION
(Optional Kit)
1. Place cart guide hole templates on the floor as shown below.
2. Drill 3/8inch diameter holes in the concrete 1 1/2inches deep. Leave the template in place while drilling
the holes. Clean out concrete dust from holes.
3. Place 1/4inch concrete anchors in the 1 1/2inch deep holes.
4. Take the cart guides and cart guide gasket out of the packout bag.
5. Remove the tape liner on the cart guide gasket, and mount the gasket onto the cart guide.
GDF 3.0 SHEET SIZE D
NOTES:
1. APPLICABLE STANDARDS / SPECIFICATIONS
ASME Y14.5M-1994, DIMENSIONS AND TOLERANCES
2. KEY PRODUCT CHARACTERISTICS PER EPR-0006 & IDENTIFIED WITH SYMBOL
3. MATERIAL-
4. REF -
K
SHEET 5 OF 11
P/N REV
THIRD
ANGLE
PROJECTION
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES.
R
Cart Guide Installation
25. Place cart guide hole templates on the floor as shown in figure xxxx.
26. Mark the holes and remove the cart guide hole template.
27. Drill 3/8 diameter holes in the concrete.
28. Place concrete anchors in the holes.
29. Take the cart guides and cart guide gasket out of the box.
30. Remove the tape liner on the cart guide gasket and mount the gasket onto the cart guide.
31. Place the cart guides on the floor and fasten with a washer and bolt.
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Drill Locations
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K
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
Drill Locations
Line up with
Upright Base
Cover Line up front
edge to Door
Base Plate
Cover
Line up Upright
Base Cover
Cart Guide
Cart Guide
Gasket
Drill Locations

1-14 servIce
P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Carts rolled in between the guides
GDF 3.0 SHEET SIZE D
NOTES:
1. APPLICABLE STANDARDS / SPECIFICATIONS
ASME Y14.5M-1994, DIMENSIONS AND TOLERANCES
2. KEY PRODUCT CHARACTERISTICS PER EPR-0006 & IDENTIFIED WITH SYMBOL
3. MATERIAL-
4. REF -
K
SHEET 7 OF 12
P/N REV
THIRD
ANGLE
PROJECTION
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES.
R
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Bolt Locations
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
Bolt Locations
CART GUIDE INSTALLATION
(Continued)
1. Place the cart guides on the floor. Secure cart guides to floor using 1/4inch washer and 1/4inch bolt. Bolts
must be in center of slots.
Bolt Locations