Huvema MIP 30 User manual

Section roller
MIP 30
Users manual

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Contents
GENERAL SAFETY RULES...........................................................................................................................2
ADDITIONAL SAFETY RULES ......................................................................................................................3
1. FEATURES.................................................................................................................................................4
2. USE RANGE...............................................................................................................................................4
3. TECHNICAL CHARACTERISTICS.............................................................................................................6
4. OPERATION...............................................................................................................................................6
5. LABOUR PROTECTION RULES................................................................................................................6
6. MAINTENANCE..........................................................................................................................................6
7. DRAWINGS................................................................................................................................................7
7.1 PART LIST .......................................................................................................................................................... 12
8. DIRECTIONS FOR OPERATION, USE AND MAINTENANCE OF ELECTRIC INSTALLATION ...............13
8.1 TECHNICAL CONDITIONS .................................................................................................................................... 13
8.2 OPERATION INSTRUCTIONS................................................................................................................................13
8.3 OPERATION OF THE ELECTRIC EQUIPMENT......................................................................................................... 14
8.4 MAINTENANCE AND REPAIR OF ELECTRIC INSTALLATION..................................................................................... 14
8.5 MAINTENANCE ................................................................................................................................................... 15
8.6 LABOUR PROTECTION RULES ............................................................................................................................. 15
8.7 ELECTRICAL WIRING........................................................................................................................................... 16
Our products are frequently updated and improved.
Minor changes may not yet be incorporated in this manual.
Always state the year of built, type and serial number of machine in correspondence.

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NB.: Read the instructions carefully in order to avoid any problems.
As with all machinery there are certain hazards involved with operation and use of this machine. Using the
machine with respect and caution will considerably lessen the possibility op personal injury. However, if
normal safety precautions are overlooked or ignored, personal injury to the operator may occur.
This machine was designed for certain applications only. We strongly recommend that this machine NOT be
modified in any way and/or used for any application other than for which it was designed.
If you have any questions relative to its application DO NOT use the machine until you have contacted your
dealer.
General safety rules
1. For your own safety read the instruction manual before operating the tool.
2. Keep all guards in place and in working order.
3. Ground all tools.
4. Remove adjusting keys and wrenches. Make a habit of checking the machine before turning it on.
5. Keep the work area clean. Cluttered areas and benches invite accidents.
6. Do not use in a dangerous environment, such as damp or wet locations or expose to rain. Always keep the
work area well lit.
7. Keep children and visitors away. They must be kept at a safe distance from the machine at all times.
8. Make sure that the work area is not accessible to unauthorised persons. Use padlocks, master switches,
remove starter keys etc.
9. Never overload the machine. The capacity of the machine is at its largest when properly loaded.
10. Do not force the machine or attachment to do a job for which it was not designed.
11. Wear proper apparel. No loose clothing, gloves, neckties, rings, necklaces, bracelets or jewellery: they
may get caught in moving parts. Nonslip footwear is recommended. Wear a hairnet to contain long hair.
12. Always wear safety glasses and work according to safety regulations. Use a face or dust mask if operation
is dusty.
13. Always secure work piece tightly using a vise or clamping device. This will keep both hands free to
operate the machine.
14. Do not overreach. Keep your proper footing and balance at all times.
15. Maintain tools in top condition. Keep them sharp and clean. Read the instructions carefully and follow the
instructions for cleaning, lubrication and tool replacement.
16. Lubricate the machine and fill all oil reservoirs before operation.

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17. Disconnect tools before servicing and when changing accessories such as blades, bits, cutters etc.
18. Use only recommended accessories. Consult the owner’s manual for recommended accessories. The use
of improper accessories may cause hazards.
19. Avoid accidental starting. Make sure the on/off switch is in the “OFF” position before plugging in the power
cord.
20. Never stand on the machine or tools. Serious injury could occur if the machine is tipped or if the cutting
tool is accidentally touched.
21. Check damaged parts. Replace or repair damaged parts immediately. Check machine for alignment of
moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may
affect its operation.
22. Direction of feed. Feed work into a blade or cutter against the direction of rotation of the blade or cutter
only.
23. Never leave tool running unattended. Do not turn power off until it has come to a complete stop.
24. Alcohol, medication, drugs. Never us the machine while under the influence of alcohol, medication or
drugs.
25. Make sure the tool is disconnected from the power supply, before servicing, repairing etc.
26. Keep the original packing for future transport or relocation of the machine.
Additional safety rules
Always keep in mind that:
- the machine must be switched off and disconnected from the power supply during maintenance and repairs,
- clamped work pieces may only be measured when the machine is switched off.
Never lean over the machine, mind loose clothing, ties, jewellery etc. and wear a cap.
Do not remove safety devices or guards. Never use the machine while a guard is open.
Always use safety glasses for machining rough materials.
Burrs and chips should only be removed using a sweeper or other aid, never with your bare hands!
Never leave the machine running unattended.
© 2005, Huberts bv, Kennedylaan 14, Veghel, the Netherlands. Internet: www.huvema.nl
All rights reserved. No part of this booklet may be reproduced in any form, by print,
photoprint, microfilm or any other means without written
permission from the publisher.

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1. Features
The MIP 30 machine consists of:
- Engine base
- Bending mechanism
- Driving mechanism
- Front guard
- Back guard
- Driving pedal
- Electric installation
2. Use range
The MIP 30 Profile roller is used for bending steel profiles got by rolling. The machine is equipped with a set of
standard rollers used for bending profiles of parallelepiped section. For other type of profiles there are special
sets of rollers available. These rollers are to be found on the table below and are delivered on demand.
1. Round profile ≤30
 MIP 30-15-4-0
Guide roll Ø30 MIP 30-15-4-1 2
Guide roll Ø25 MIP 30-15-4-2 2
Guide roll Ø20 MIP 30-15-4-3 2
Guide roll Ø15 MIP 30-15-4-4 2
Leading roll Ø30 MIP 30-15-4-5 1
Leading roll Ø25 MIP 30-15-4-6 1
Leading roll Ø20 MIP 30-15-4-7 1
Leading roll Ø15 MIP 30-15-4-8 1
Short distance piece MIP 30-8-3 3
Long distance piece MIP 30-8-4 3
2. Profile with clean inside MIP 30-15-5-0
Flange Ø148x13 MIP 30-15-5-1 2
Ring Ø58x5 MIP 30-15-5-1 2
Ring Ø58x4 MIP 30-15-5-2 2
Ring Ø58x3 MIP 30-15-5-3 2
Ring Ø58x2 MIP 30-15-5-4 2
Guide roll R6/R5 MIP 30-15-5-5 2
Guide roll R3.5/R2.5 MIP 30-15-5-6 2
Leading roll MIP 30-8-2 1
Short distance piece MIP 30-8-3 3
Long distance piece MIP 30-8-4 3
3. Profile with clean outside MIP 30-15-6-0
Flange Ø148x3 MIP 30-15-3-2 1
Clean Ring MIP 30-15-6-1 1
Clean Ring MIP 30-15-6-2 1
Clean Ring MIP 30-15-6-3 1
Clean Ring MIP 30-15-6-4 1
Leading roll R6/R5 MIP 30-15-6-5 1
Leading roll R3.5/2.5 MIP 30-15-6-6 1
Guide roll MIP 30-8-1 2
Short distance piece MIP 30-8-3 3
Long distance piece MIP 30-8-4 3

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4. T-profile with clean inside MIP 30-15-7-0
Guide roll R6/R5 MIP 30-15-7-1 4
Guide roll R4/R3 MIP 30-15-7-2 4
Ring Ø58x5 MIP 30-15-5-1 2
Ring Ø58x4 MIP 30-15-5-2 2
Ring Ø58x3 MIP 30-15-5-3 2
Ring Ø58x2 MIP 30-15-5-4 2
Flange Ø148x13 MIP 30-15-3-2 2
Leading roll 50 MIP 30-15-1-8 1
Leading roll 45 MIP 30-15-1-9 1
Leading roll 40 MIP 30-15-1-10 1
Leading roll 35 MIP 30-15-1-11 1
Leading roll 30 MIP 30-15-1-12 1
Leading roll 25 MIP 30-15-1-13 1
5. T-profile with clean
outside
MIP 30-15-8-0
Leading roll R6/R5 MIP 30-15-8-1 2
Leading roll R4/R3 MIP 30-15-8-2 2
Ring Ø58x5 MIP 30-15-6-1 1
Ring Ø58x4 MIP 30-15-6-2 1
Ring Ø58x3 MIP 30-15-6-3 1
Ring Ø58x2 MIP 30-15-6-4 1
Flange Ø148x13 MIP 30-15-3-1 4
Guide roll 50 MIP 30-15-1-2 2
Guide roll 45 MIP 30-15-1-3 2
Guide roll 40 MIP 30-15-1-4 2
Guide roll 35 MIP 30-15-1-5 2
Guide roll 30 MIP 30-15-1-6 2
Guide roll 25 MIP 30-15-1-7 2
6. U-profile with clean inside MIP 30-15-9-0
Flange Ø148x13 MIP 30-15-3-1 4
Flange Ø148x13 MIP 30-15-3-2 2
Ring Ø58x5 MIP 30-15-5-1 4
Ring Ø58x4 MIP 30-15-5-2 4
Ring Ø58x3 MIP 30-15-5-3 4
Ring Ø58x2 MIP 30-15-5-4 4
Guide roll 50 MIP 30-15-9-1 4
Guide roll 40 MIP 30-15-9-2 4
Guide roll 30 MIP 30-15-9-3 4
Driving axle ring 4 MIP 30-15-9-4 2
Driving axle ring 2 MIP 30-15-9-5 2
Leading roll 50 MIP 30-15-1-8 1
Leading roll 40 MIP 30-15-1-10 1
Leading roll 30 MIP 30-15-1-11 1
7. U-profile with clean
outside MIP 30-15-10-0
Flange Ø148x13 MIP 30-15-3-1 4
Flange Ø148x13 MIP 30-15-3-2 2
Ring Ø58x5 MIP 30-15-6-1 4
Ring Ø58x4 MIP 30-15-6-2 4
Ring Ø58x3 MIP 30-15-6-3 4
Ring Ø58x2 MIP 30-15-6-4 4
Leading roll 50 MIP 30-15-10-1 1
Leading roll 40 MIP 30-15-10-2 1
Leading roll 30 MIP 30-15-10-3 1
Driving axle ring 4 MIP 30-15-10-4 1
Driving axle ring 2 MIP 30-15-10-5 1
Guide roll 50 MIP 30-15-1-2 2
Guide roll 40 MIP 30-15-1-4 2
Guide roll 30 MIP 30-15-1-6 2

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8. Round profile 30 < D ≤60
 MIP 30-15-11-0
Guide roll 60 MIP 30-15-11-1 2
Guide roll 55 MIP 30-15-11-2 2
Guide roll 50 MIP 30-15-11-3 2
Guide roll 45 MIP 30-15-11-4 2
Guide roll 40 MIP 30-15-11-5 2
Guide roll 35 MIP 30-15-11-6 2
Leading roll 60 MIP 30-15-11-7 1
Leading roll 55 MIP 30-15-11-8 1
Leading roll 50 MIP 30-15-11-9 1
Leading roll 45 MIP 30-15-11-10 1
Leading roll 40 MIP 30-15-11-11 1
Leading roll 35 MIP 30-15-11-12 1
Short distance piece MIP 30-8-3 3
Long distance piece MIP 30-8-4 3
3. Technical characteristics
Diameter of roller shaft .............................. mm........................Ø 30
Diameter of leading roller .......................... mm...............Ø 118-148
Speed of leading roller .............................. min-1 ......................... 20
Motor ........................................................ 400V, 0.75 kW, 1500 min-1
Length....................................................... mm..........................620
Width ........................................................ mm..........................480
Height ....................................................... mm........................1360
Weight ...................................................... kg ............................170
Subject to change.
4. Operation
After setting the material to be bend between rollers, drive the leading roller by hand in the bending direction.
The desired profile bending is obtained by turning the upright driving shaft of the slide way gradually as well as
the position of the main roller shaft. The guiding rollers are driven by the bending mechanism activated by the
electric motor. It allows repeated travels in both directions. Starting of the electric motor in both directions is
possible by using the double pedal.
5. Labour protection rules
- For your own safety, disconnect the machine from the power source before maintaining or repairing it.
- It is forbidden to intervene to the gears during operation. They are protected by guards.
- Clothing and the tools you use for interventions have to be proper for the work you make.
- Check the fastening of the bending rollers on the shafts before starting the machine.
- Do not use pinched or cracked bending rollers.
6. Maintenance
Clean, grease and make the necessary adjustments before each operation. Check the temperature of the
bearings (touching them by hand) during operation. The temperature must not exceed 50˚.

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7. Drawings

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