Huvema TL-400-A User manual

TL-400-A
Circular sawing machines
Aluminium saw

2
Huvema TL-400-A
TABLE OF CONTENTS
1. INTRODUCTION.
1.1. Legislation applicable to the planning and construction of the machine.
2. GENERAL MACHINE DATA.
2.1. Machine identification data.
2.2. Technical data.
2.3. Electrical data.
2.4. Noise level
3. INDICATIONS REGARDING TRANSPORT AND STORAGE.
4. INSTRUCTIONS FOR ANCHORING AND SERVICE START-UP.
4.1. Anchoring instructions.
4.2. Power supply connection.
4.3. Instructions regarding blade installation.
4.4. Cutting coolant.
4.5. Pneumatic oil.
5. INSTRUCTIONS FOR USE.
5.1. Proper and improper use.
5.2. Function of the operating mechanisms.
5.3. General rules and safety checks.
6. RECOMMENDATIONS AND MAINTENANCE.
6.1. Type and frequency of inspections.
6.2. Qualified personnel for maintenance and repair work.
6.3. Manufacturer recommendations.
7. DRAWINGS AND SCHEMATICS.
7.1. General schematic.
7.2. Power circuit.
7.3. Pneumatic schematic.
7.4. Exploded clamp jaws.
7.5. Exploded protective shield.
7.6. Rocker assembly exploded view (1).
7.7. Rocker assembly exploded view (2).

3
1. INTRODUCTION.
This instruction manual has been made in compliance with the requirements of the Legislation
according to the Machine directive 2006/42/CE and its subsequent amendments.
The instruction manual represents an integral part of the machine. It must be consulted
before, during and after the machine is put into service, as well as whenever it is considered
necessary, thereby respecting the content in each and every one of its parts.
This is the only way in which the fundamental objectives that have been established on the
basis of this manual will be achieved, such as accident prevention and making optimal use of the
machine features.
Within the framework of this manual, all aspects regarding safety and accident prevention on
the job while using the machine have been considered in every detail, herein highlighting the
information that is of greatest interest to the user.
ATTENTION
Before installing the machine, read this manual carefully. The manual must be kept throughout
the life of the machine, so that it is easy to find if necessary. In the event that the used
machine is sold, the machine shall be sold together with this manual. In the event that the
machine is scrapped, the identification plate and any other document supplied with the same
must be destroyed.
1.1 Legislation applicable to the planning and construction of the machine.
EN-12100-1/2 Machine Safety. Basic concepts, general design principles.
EN-13857 Safety distances to prevent dangerous zones from being reached by the upper
extremities.
EN-60204/1 Electrical equipment of industrial machines.
EN-13850 Machine safety; emergency stop equipment.
and is in conformity with the Essential Requirements of the Directives:
2006/42/CE on “Machine Safety.”
93/68/CE on the CE Marking (amendment)
73/23/CE on “Safety of Electrical Material.”
2004/108/CE on “Electromagnetic Compatibility.”
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2. GENERAL INFORMATION
Huvema
Kennedylaan 14
5466 AA Veghel
Nederland
Tel: [phone]
Web:
www.huvema.nl
E-mail: [email protected]
2.1. Machine identification data.
Model: -------------------------------------- TL - 400 - A
Serial number: -----------------------------
Manufacturing year: ----------------------
NOTE
In order to request spare parts, whether covered by the warranty or not, always indicate the
model and serial number of the machine, as well as the name of the part and the code that
appear in the last chapter of the parts exploded views.
2.2. Technical data.
Characteristic Dimension
Three phase motor// mono phase motor 3 HP 220/380V // 3 HP
Motor speed 3000 RPM
Interior Ø of blade 30 mm
Maximum Ø of saw blade Ø400 x Ø50 x 4mm
Cutting speed 52 m/seg
Turn 90º RIGHT - 60º LEFT
Working pressure 6 atm
Pneumatic hold-down clamps 2 vertical + 2 horizontal
Lubrication system Pneumatic, by sprayer
Dimensions 900 x 1000 x 1400
Weight 380 Kg
Huvema TL-400-A

5
100
50
25
25
75
50
75
100
125
200
175
225
240
150
0000
25
50
75
100
130
CUTTING CAPACITY
90 CUT 60 CUT
45 CUT
MOVING
TURRET
2.3 Electrical data.
Power supply Motor power Total
220 V Three phase 2´2 KW / 3 HP 8,4 A
380 V Three phase 2´2 KW / 3 HP 5 A
220 V Mono phase 2´2 KW / 3 HP 14 A
2.4. Noise level.
At a distance of 60 cm RUNNING OFF-LOAD 68 dB (A) Leq
MACHINING A 70x50 PROFILE 102 dB (A) Leq
ATTENTION
When working with the machine, use individual hearing protection equipment.
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3. INDICATIONS REGARDING TRANSPORT AND STORAGE.
The machine is delivered on a pallet in order to be transported by forklift.
Store in the vertical position.
Do not stack.
If the machine remains stored for a long period of
time, periodically lubricate. Do not expose to the
elements.
The packaging is made of properly designed and
sized wood, and it is also supplied wrapped in plastic.
CAUTION
Do not improperly dispose of the packaging. Send this material to be recycled or disposed of
in accordance with all legislation in force.
4. INSTRUCTIONS FOR ANCHORING AND SERVICE START-UP.
4.1. Anchoring instructions.
Ensure that the machine has not suffered any damage during transport by making an initial
visual inspection. If damage is observed, advise the manufacturer immediately.
The machine must be installed on a firm and level surface in order to thus reduce vibrations
during operation and so that the machine operates within the parameters established by the
manufacturer.
4.2. Power supply connection.
Verify that the power supply voltage
corresponds to the voltage indicated on the
specifications plate of the machine. Connect the cable
to the power supply using a plug that is appropriate for
the characteristics of the same, thereby respecting the
colour codes.
Once the machine is connected, verify that the
motor rotation agrees with the direction of the saw blade
teeth (rotation to the right). If the motor rotation were not correct, change the two phases of the motor.
Then check the rotation again.
The pneumatic connection must be made to the supply system using a tube that is appropriate
for the spigot of the machine. Adjust the pressure at the filtering group.
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ATTENTION
The pneumatic working pressure must be between 6 and 7 atm.
4.3. Instructions regarding blade installation.
In order to install the blade, disconnect the
power to the machine (deactivate the main switch)
and press the EMERGENCY STOP BUTTON.
Access the machine shaft through the sheet metal
front.
Lock the shaft using the 12 Ø rod that is
provided with the tools, and loosen the blade nut.
ATTENTION
The blade nut is reverse threaded.
DANGER
After changing the blade, put the sheet metal front back on.
4.4. Cutting coolant.
In order to fill the machine with cutting coolant, open the reservoir and fill with PURE, NON-
EMULSIFIABLE CUTTING OIL (VISCOSITY ISO VG 16-32 CST 40ºC)
4.5. Pneumatic oil.
Both the oleo-pneumatic converters and the filter group lubricator must be filled with ISO VG
16 VISCOSITY PNEUMATIC OIL. If none is available, use hydraulic oil 16.
17
18
19
2
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5. INSTRUCTIONS FOR USE.
5.1. Proper and improper use.
This is an semiautomatic cut-off machine especially designed for cutting aluminium profiles.
The use of the machine for cutting other materials is hereby prohibited. Such use may cause
damage to the machine and put the health and safety of the worker at risk.
DANGER
We are not responsible for any possible accident caused by the failure to comply with
the aforementioned.
5.2. Function of the operating mechanisms.
1. General switch.
2. Green indicator light ,Power supplied to the
machine
3. Saw blade, on-off: On, green coloured
symbol, I. Off, red O.
4. Emergency button with interlock .
5. Pressure regulator horizontal clamps
6. Advance blade raise regulator.
7. Pushbuttons, for raising the saw blade
8. Travel stop. If the protective shield is lifted
slightly, it stops the blade rotation.
9. Turret travel lever.
10.Filtering group.
11.Pneumatic cleaning gun.
12.Hold-down clamp operation .
13. Cutting oill tank.
14.Quick angle lock. Only for 45º, 0º, 45º and
90º cuts.
DANGER
ALWAYS WORK WITH THE PROTECTIVE SHIELD LOWERED.
DO NOT DISCONNECT ANY SAFETY DEVICES.
2
3
4
5
11
12
10
13
1
6
7
9
8
14
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5.3. General rules and safety checks.
•Before using the machine, check the efficiency and perfect operation of all safety devices, and
check that the moving parts of the machine are not blocked, that there are no damaged parts and
that all machine components are positioned and work correctly.
•It is entirely prohibited to manipulate the safety devices.
•It is entirely prohibited to work without the protective shield in position.
•It is mandatory to use gloves and protective eyewear.
•It is mandatory to use regulation work clothing (it must be worn fastened).
•Before starting work, the operator must ensure that all tools and wrenches used for maintenance or
adjustment have been removed.
•In the event of a fire, use powder extinguishers and disconnect the machine from the electric
system.
6. RECOMMENDATIONS AND MAINTENANCE.
6.1. Type and frequency of inspections.
The operator’s knowledge of the machine is one of the best ways of daily control of any
possible problem. If any failure is detected, work must be stopped and qualified personnel must be
informed immediately.
NOTE
Always clean the machine and the work area at the end of the workday.
MAINTENANCE TABLE
LUBRICATION POINTS TYPE OF GREASE/OIL FREQUENCY
Turret travel rail SAE 30 LUBRICATING OIL WEEKLY
Rocker bearings (Fig. 7.4) ROLLER BEARINGS
GREASE
ANNUALLY
CHECK POINTS FREQUENCY
Machine cleaning WEEKLY
Condition of the transmission belt BIANNUALLY
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6.2. Qualified personnel for maintenance and repair work.
•All repairs shall be made exclusively by qualified personnel, thereby always using original
replacement parts. If not, the machine may be damaged or the user may be injured.
•The maintenance and cleaning of the machine must not be neglected. The life of the machine and
its optimal operation depend on it considerably.
6.3. Manufacturer recommendations.
⇒In the event that the machine is broken down or the saw blades must be replaced, place a padlock
on the protection switch and place the keys under the care of qualified personnel.
⇒Before working on any electrical devices, disconnect the plug from the power supply.
⇒If extension cords are used, ensure that the cable has the appropriate cross-section for the power
of the machine.
⇒Whenever any part has to be replaced, use an original replacement part and endeavour to use the
oil recommended by the manufacturer.
NOTE
In case of any doubt or problem, do not hesitate to consult the manufacturer.
ATTENTION
The manufacturer hereby guaranties the supply of each one of the parts or components for at
least 3 years as from the manufacturing date of the machine.
ATTENTION
The manufacturer is not responsible for breakdowns caused due to the improper use of the
machine.
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7. DRAWINGS AND SCHEMATICS.
7.1. General schematic.
39
10
8
11
1
7
4
6
5
2
Nº DESCRIPTION CODE
1 FEET LEVELERS B000121001
2 SIDE DRAWER. CUTTINGS.
3 SHEET METAL BASE
4 ANGLE LOCK
5 Ø45 PNEUMATIC HOLD-DOWN CLAMP 2040000202
PROTECTIVE SHIELD
7 SHIELD TRAVEL END STOP E00000BD25
8 FILTER-REGULATOR-LUBRICATOR + MANOMETER N000000A17
9 CLEANING GUN WITH HOSE N000000021
10 COMPLETE ELECTRICAL CONTROLS BOX. 2040000372
11 CUTTING OIL TANK 20 0000383
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7.2. Power circuit.
L1 L2 L3
1L1 1L2 1L3
I> I> I>
M1
U1 V1 W1
QM1
KM1
~3Kw III 400V
3Kw III 220V
50/60 Hz
4,7A / 8,14A
380V --> 8A
220V --> 13A
50VA
2A
RST
P
(380-220)V --> 24V
24
0
124
1
2
3
4
5
6
7
BRAKEMOTOR3Kw
Contactor
MAINSWITCH
FUSE
TRANSFORMER50VA
M RG NCIA
L D T NSIÓN
Nº DESCRIPTION CODE Nº DESCRIPTION CODE
1 MAIN SWITCH 10A E000000004 5 FUSE 2A E000000024
2 CONTACTOR TKC9 24V 50/60HZ E000000034 6 EMERGENCY (NC) E000000G44
3 2 2KW BRAKE MOTOR III 400V
2 2KW BRAKE MOTOR III 220V
20400000M3
20400220M3
7 GREEN INDICATOR Ø17 VERDE 24V E000000030
4 TRANSFORMER 50VA - 24V E000000014
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124
24
124
124
24
1
Q1
Q3Q2
11
124
3
4
5
12 13
KM1
14
6
7
126
125
8
13
12
12
9
10
10
11
14
15
OPENCLAMPS
BLADEROTATION
BLADEUP
CLAMPS
BLAD UP BLAD UP
SHI LD
LAT RAL
DOOR
R AR DOOR
START - STOP
BLAD
KM1
MAX-MINPRESURE
5B
0
124
24
0
R1
15
17
5
16
LOW R BLAD
R1
Q4
16
13
9
8
OPENSHIELD
RELAYOFRAISE
13
AUTOMATIC
SWITCHING POWER CIRCUIT
SHIELD
13
LUBETOOLS
Nº DESCRIPTION CODE Nº DESCRIPTION CODE
8 2-POSITION SELECTOR E000000G71 13 5/2 WAYS MONO. ELECTROVALVE N000000A34
9 SHIELD END-OF-TRAVEL STOP E00000BD25 14 HIGH + LOW PRESSURE NEUMATIC N000000069
10 END-OF- TRAVEL M-12 E000000015 15 TKC9 CONTACTOR 24V 50/60 Hz E000000034
11 SAW BLADE ON-OFF E000000G75 16 MAGNETIC SENSOR MAGI 6 2 ECNKT50RQD
12 GREEN PUSH-BUTTON NO E000000G50 17 RELAY BORNA 6MM + BASE 24VAC/DC E000000095
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7.3 Pneumatic schematic.
51
42
51
42 EQ1
EQ2
LIN A
EQ3
00
01
02
03
05 04
06
06
08
09
1010
11 11
12
13
14
15
16
18
17
07
07
51
42
EQ4
13
TL-400-PLUS
AUTOMATIC SHI LD
Nº DESCRIPTION CODE Nº DESCRIPTION CODE
00 LINE -------------------- 10 UNI DIRECTIONAL VALVE 2/2 1/8” N000000015
01 F+R+L 1/4 “ N000000A17 11 VERTICAL CLAMPS Ø45 2040000212
02 5/2 WAYS MONO. ELECTROVALVE N000000A34 12 BLOW AIR DUSTER N000000010
03 HIGH+LOW PRESSURE NEUMATIC N000000069 13 5/2 WAYS MONO. ELECTROVALVE N000000A34
04 QUICK EXHAUST VALVE 1/8” N000000038 14 OLEONEUMATIC CONVERTER 2040000092
05 PRESSURE REGULATOR ¼” N000000030 15 OIL REGULATOR 3/8” N000000018
06 HORIZONTAL CLAMPS ØEXT 40 N00PTI4050 16 CYLINDER ISO 50 x 200 N000000025
07 MINI BALL VALVE 1/8” M-H 2K20000281 17 VENTURI N000000036
08 FLOW REGULATION 1/8" Ø6 CIL. N0CCRC1806 18 CUTTING OIL RESERVOIR 2060000383
09 QUICK EXHAUST VALVE 1/8” N000000038 19
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7.4. Exploded clamp jaws.
4
4
4
8
8
10
33
2B
1
13
11
14
14
14
12
15
16
16
20
19
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28
25
26
27
18
31
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32
33
6
7
6
7
5
17
20
20
27
11 13
12
16
16
17
11
11
21
22
24
25
26
23
19
10
24
28
28
28
2
6B
6C
6B
6C
9B
99C
15
Nº DESCRIPTION CODE Nº DESCRIPTION CODE Nº DESCRIPTION CODE
1 CAST IRON TABLE 204000F312 9C DIN 7991 M6x16 SCREW TD79910616 22 M10x70 LEVER B000P1070
2 ANGLE LOCK 2040000482 10 DIN912 M8x25 SCREW TD91208025 23 ALUMINIUM ROD HOR. CLAMP 204000A502
2B M8 KNOB B000000011 11 NYLON CLEAT BLACK M10 2350000131 24 HORIZONTAL CLAMP Ø45 2040000212
3 DIN7991 M8x20 SCREW TD79910820 12 ALUMINIUM PLATE 2040000112 25 M10x60 LEVER B0000P1060
4 DIN912 M10x60 SCREW TD91210060 13 HORIZONTAL CLAMPS ARM 2040001492 26 Ø12-Ø45 WASHER 204000A452
5 ANGLE ARROW 2040000F62 14 DIN7984 M6x20 SCREW TD79840620 27 Ø45 ALUMINIUM ROD 2040000062
6 LOCK GUIDE PLATE 2040001402 15
M10 WHEEL
B0000000H2 28 FLAT NUT M12 2040001512
6B ZERO POSITIÓN 2040010312 16 DIN 9021 WASHER TD90210010 29 NYLON BRAKE CLEAT 2040000512
6C DIN913 M8x15 SCREW TD91308015 17 M10x45 LEVER B0000P1045 30 DISK BRAKE SUPPORT 2040001312
7 TURRET COTTER 2040000402 18 CLAMPS ALUMINIUM GUIDE 2040001482 31 DIN912 M12x25 SCREW TD91212025
8 DIN912 M8x20 SCREW TD91208020 19 HORIZONTAL CLAMP Ø40 N00PTI4050 32 M12x70 ………
9 CAST IRON DISK 204000F322 20 DIN912 M8x20 SCREW TD91208020 33 Ø100 WHEEL B000000018
9B BLADE GROOVE 2040000522 21 M10x70 LEVER B0000P1070
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7.5. Exploded protective shield.
6
21
5
7
7
7
21
8
19
7
10
10
11
22
24
9 9
15 15
13 14
12
16
23
13
10
17
4
2
1
4
3
18 16
20
Nº DESCRIPTION CODE Nº DESCRIPTION CODE
1 BALL SCREW M8x10 20400TB452 13 SCREW HINGES 2040060291
2 SWIBEL JOINT Ø10 204000R452 14 WASHER Ø8 TD12500006
3 SHOCK ABSORBER Ø8 L.320 200N 2050000452 15 DIN 7991 M6x15 SCREW TD79910615
4 SEPARATOR M8x20 ØEXT 25mm ………… 16 DIN 934 M6 NUT TD93400006
5 PROTECTIVE SHIELD PVC ………… 17 DIN 934 M8 NUT AUTOBLOC TD985800Z8
6 M6 HANDLE B000000017 18 EYE M6 20500M6452
7 ISO 7380 M6x10 SCREW TI73800610 19 RIGHT PROTECTIVE SHIELD 20404513D1
8 FRONT CLOSING 2040004521 20 ISO 7380 M8x50 SCREW TI73800850
9 SHIELD POST 23500040B1 21 776x500x3 METACRYLITE 2040004542
10 ISO 7380 M8x10 SCREW TI73800810 22 ABOVE CLOSING 2040004551
11 PROTECTIVE SHIELD SUPPORT 2040004571 23 DIN 934 M6 NUT TD93400006
12 DIN 934 M6 NUT TD93400006 24 LEFT PROTECTIVE SHIELD 20404513I1
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7.6. Rocker assembly exploded view (1)
Nº DESCRIPTION CODE Nº DESCRIPTION CODE Nº DESCRIPTION CODE
1 3 HP BRAKE MOTOR III / II 20400000M3 12 Ø 60 SEPARATOR 2040060582 23 864 J10 POLY V-BELT 2040000012
2 CAST IRON ROCKER 2040000332 13 Ø 36 SEPARATOR 2040025582 24 DIN912 M12x50 SCREWS TD91212050
3 ROCKER SUPPORT 2040000322 14 4206 BEARING 2040000172 25 1/8 ” LUBRICATOR 2070000012
4 DIN931 M10x50 SCREW TD93110050 15 MOTOR COTTER ……….. 26 DIN 912 M8x12 SCREW TD91208012
5 30x139 CONNECTING ROD PIN 2040000072 16 Ø 30 SHAFT 2040000102 27 DIN 913 M8x15 STUD TD91308015
6 BELT TENSION ADJUSTER 2040000202 17 Ø 400 WIDIA BLADE 204DW35050 28 DIN 912 M6x10 SCREW TD91206010
7 TENSION ADJUSTER SCREW TD93308050 18 BLADE WASHER 2040000042 29 DIN 933 M8x25 SCREW TD93308025
8 DIN 912 M8x30 SCREW TD91208030 19 BLADE SHAFT NUT 2040000232 30 DIN912 M12x25 SCREW TD91212025
9 BLADE PROTECTOR 2040000162 20 ROCKER SHAFT PULLEY 2040000142 31 Ø12 CONNECTING ROD PIN WASHER TD12500012
10 VENTURI SPRAYER N000000036 21 8x7x40 COTTER T00CH08040 32 Ø8 WASHER TD12500008
11 CYLINDER ANCHOR 2040001172 22 MOTOR PULLEY 2040000152 33 VENTURI ANGLE PLATE 2040000532
21
20 14
25
212
23
22
24
5
3
15
1
11
7
6
8
4
14
13 16
18
9
10
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19
27
26
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29
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30
31
32
32
31
30
33
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7.7. Rocker assembly exploded view (2).
Nº DESCRIPTION CODE Nº DESCRIPTION CODE
1 POST 2040000122 9 LEVER SUPPORT 2040004162
2 ISO 50x200 CYLINDER N000000025 10 CAST IRON ROCKER 2040000332
3 ISO 50/63 CYL. YOKE N000000057 11 MALE THREAD ELBOW N00RCC1410
4
ISO 50 CYL. FEMALE PIN JOINT
N000000059 12 SIMPLE MALE ELBOW N000CC1410
5 CYLINDER ANCHOR 2040001172 13 CAST IRON DISK 204000F322
6 RAISE STOP 2040004162 14 864 J10 V-BELT 2040000012
7 DIN912 M8x15 SCREW TD91208015 15 SHAFT PULLEY 2040000142
8 M8x20 LEVER B0000014x20
1
7
86
9
4
3
12
11
2
10
5
15
14
13
Huvema TL-400-A

CE DECLARATION OF CONFORMITY
(in accordance with supplement II A of the Machinery Directive)
Industrie & Handelsonderneming Huberts bv, Kennedylaan 14, 5466 AA Veghel, the Netherlands,
in the capacity of importer, is to be held responsible for declaring that the Huvema machine:
Huvema TL 400 A
Machine S.No : 16874
As described in the:
•Machinery Directive 2006/42/EG
•EMC Directive: 2014/30/EG richtlijn 2014/30/EU
which this declaration relates to, is conform the following norms:
EN-ISO 12100:2010, EN-IEC 60204-1:2006/C11:2010, EN-IEC 61000-6-4:2007,
EN-IEC 61000-6-2:2007
EN-13128: 2001 / A2: 2009 / C1: 2010
Veghel, the Netherlands,
Datum: 13-01-2021
L. Verberkt,
Managing director

2021 V1