Hvac 560 Series Instruction Manual

560 operation, instalation, and maintenance instructions
IMPORTANT!!!!!
1. Read instructions thoroughly before operating!!
CAUTION, THIS OZONE GENERATOR PRODUCES DANGEROUS ULTRAVIOLET LIGHT,
DISCONNECT POWER BEFORE OPENING TO SERVICE
SPECIFICATIONS FOR 560 SERIES ozone generator
Maximum output 560:(560mg/hr) (will produce 615gm/hr for first week)
Cabinet material Stainless steel
Generation method Ultraviolet Light
Weight 4lb
Size Control box: 6.75" W X 5.5" H X 4.25"D Tube mount W/tube: 5.5" x 5.5" x 15.75 long
INTRODUCTION
This line of ozone generators are designed for installation in to the return duct of an air handling system. This
ozone generator can be used for many uses such as deodorizing homes as well as oxidizing many organic
contaminants.
WARRANTY (please refer to complete warranty attached)
The 560 is warranted against defects in materials and workmanship for a period of 6 years from date of purchase.
The UV tubes are warranted for 6 months. Liability is limited to parts and labor only. Shipping is the sole
responsibility of the customer. CAMI is not liable for damage caused by shipping, use, misuse, neglect or lack of
regular maintenance.
LIABILITY
CAMI assumes no responsibility for any damage done to items from the use or miss use of any product sold or
manufactured by CAMI. It is the customers responsibility to test materials prior to use and to ensure that the
procedure and installation technique they are using is correct for the application.
HEALTH AND SAFETY
Ozone can be an irritant and a powerful oxidizing agent. As with most all products, ozone is dangerous only when
used improperly, as such it is important to follow safe usage guide lines.
*When doing a shock treatment, no people plants or pets/animals may be in the room when the unit is running.*
The room should not be re entered until all ozone has been depleted unless proper breathing respirators are used.
MAINTENANCE FREQUENCY
Under heavy duty use or severely polluted areas, inspect the UV tubes for fine dust build up collecting on UV
generator tube surfaces. Light duty use requires cleaning every 2 to 12 months depending on the severity of dust
in the feed air. In severe dusty conditions cleaning can be as often as 4-6 weeks.
DESCRIPTION OF OZONE GENERATOR
These ozone generators produce ozone by UV light, converting normal oxygen to ozone gas which is a very strong
oxidizing agent used to destroy odors and other organic contaminants.
PLACEMENT OF UNIT
This ozone generator is designed to be installed in the return or output side of an air handling system. It is
however recommended to install it in the return side before the filter if possible, placement before the filter will
increase the efficiency of the filter. It uses 100VAC - 240VAC desktop power adapter for North America and for
European countries. European customers will have to supply the proper IEC power cord (this can be acquired at
any computer shop).
Please note the following points when placing the unit.
-Place in a spot in the duct that allows the removal of the UV tube without removing the entire tube mount.
-If you wish to treat the entire area heated or cooled it is important to place the tube in the return duct, if
treatment of only one duct is required/preferred then install the tube mount in that duct.
-Ensure that the unit gets proper fresh air flow and is not blocked by anything inside the duct.
-

560 operation and maintenance instructions
SETTING OF MACHINE
(Refer to ozone application/usage instructions for more detailed
instructions.)
1. This series has controls that feature a On/off switch and a timer to
power the unit, and a continuously adjustable output level control to
adjust the amount of ozone being produced. Ozone production begins
when the power switch or timer is turned on, please ensure the level
control is set to low( #1 on the dial).
2a. (Setting Ozone Level (occupied areas)) The right level is when all the
generated ozone is being used up to accomplish its job. However, this is
difficult to obtain because it becomes a balancing act. Initially the unit
should be used for a shock treatment to get rid of the problem odor as
quickly as possible. After a shock treatment, set the unit at a very low
setting, after several hours if there is a heavy smell of ozone, then there
is more ozone present than is required to do the job. A good indication
that the generator is set right is when you come home after being away for
6-8 hours and smell just a hint of the fresh sweet smell of ozone. Simply
turn the output level control down. This is a case where more is not
considered better. The levels of ozone required to deodorize most environments are from .03 ppm to .1 ppm.
2b. (Setting Ozone Level (shock treatments)) For most shock treatment applications the setting should be set to the
highest setting. If the area being treated is small, the setting can be reduced to a lower level.
One shot timer instructions
The one shot timer is designed to allow the user to turn on the ozone generator and have it turn off after a given
amount of time. Depending on the ozone generator model purchased your timer may or may not have the same
settings as the one shown in the pictures however the operation will be the same.
NOTE: to use the timer make sure the on/off power switch is turned off!
1. To turn the timer on to constant run (hold) simply press the button once, the top green LED will light up and
after about 2 seconds the machine will turn on.
2. To set the timer for a one shot timed operation press the button several times until the LED beside the desired
amount of time is lit up, after about 2 seconds the machine will start.
3. To stop the operation of the timer press and hold the button for 3 seconds until the LED goes out and the
machine stops.

HVAC 560 INSTALLATION & TUBE REMOVAL & CLEANING INSTRUCTIONS
DISCONNECT POWER BEFORE SERVICING
DO NOT LOOK AT UV LIGHT
DO NOT OPERATE WITH THE TUBE REMOVED FROM THE DUCT!!
1. Mark the position at which you have decided to mount the UV ozone tube. Place the tube holder as close to the
center of the duct as possible. Make sure there is sufficient depth for the tube (15 inches).
2. Using a 1.5 - 2.5 inch hole
saw drill a hole at the position
marked in step 1.
Note: if you do not have an
appropriate sized hole saw,
you can use tin sheers or any
other method you wish but try
not to leave any pieces of
metal that will obstruct the UV
light.
4. Place the UV tube bracket plate over the hole with the black
plastic tube mount in the center of the hole with the stickers
on the outside as shown. Mark the 4 holes in the corners,
Remove the mounting plate and pre drill the 4 holes with a
3/32" or smaller drill bit.
Place the mounting plate back in position and using the
stainless steel screws provided screw the plate in place. Do not
tighten the screws completely, slightly less than 1/8" gap is
desirable. There is a silicone foam seal that is 1/8 inch thick,
this foam will NOT completely compress on a furnace/air
conditioner duct.
5. Place the provided ozone resistant
Norprene seal ring in the middle of the
ceramic socket on the tube, slide the tube
into the tube mount, being careful not to
push it past the Norprene seal. Install the
plastic retaining nut and tighten very tight.
6. Next place the control
box in the desired place
and mark the 4 mounting
holes. Make sure the
control box is being
mounted in a location that
will allow the 2 ft or 10 ft
cable to reach the UV
tube. Pre drill the 4 holes
with a 3/32" or smaller
drill bit. Place the box
back in place and install the 4 provided stainless steel
screws.
7. Plug the UV cable from the
control box into the UV tube. Plug
the DC plug from the desktop
adapter into the control box. Make
sure the power switch is turned off
and then plug the desktop adapter
into the wall receptacle.
Refer to the operation instructions
for setting and operation.

UV 560 TUBE REMOVAL & CLEANING INSTRUCTIONS
1. Turn the HVAC UV 560 off. Dsconnect the power cord.
Remove the UV tube retaining nut marked in the picture.
2. Remove the rube by carefully sliding it out.
3. In a normal situation the tube will just need to have the dust removed. This can be done using a dusting cloth such as a
Swiffer® duster or Swiffer® cloth.
If the tube has collected more than just dust you mayclean it with mild soap and water. Be very carefull not to damage the
wires that run from one ceramic end cap to the other.
4. If the tube was cleaned with mild soap and water make sure to rinse the soap off and make sure the tube is 100% dry
before operating. Drying can be done by allowing the tube to sit in a warm place overnight or by installing back into the
tube mount and not turning it on for a few hours.
5. Re install the tube in reverse of the removal and plug the UV cable and power plug back in and turn the system on.