HWH 2000 SERIES User manual

H
CORPORATION
H
W
R
FEATURING:
TOUCH PANEL CONTROL
AIR LEVELING (WITH TAG AXLE)
HWH COMPUTER-CONTROLLED
OPERATOR’S MANUAL
DUMP
SECURELY BEFORE REMOVING TIRES OR CRAWLING UNDER VEHICLE.
UNDERSTAND OPERATOR’S MANUAL BEFORE USING. BLOCK FRAME AND TIRES
CAUTION!
NOT IN
TRAVEL
EXCESS
SLOPE
PARK/
BRAKE
ONE OR TWO ROOM EXTENSIONS
(WITH ROOM LOCKS AND AIR SEALS)
RAISE
AIR
HWH COMPUTERIZED LEVELING
2000 SERIES
LEVELING SYSTEM
30MAY01
ML25178/MP05.998E
TRAVEL
EMERGENCY
STOP
(ON I-80, EXIT 267 SOUTH)
INTERNET: http: //www.hwhcorp.com
[phone] / [phone]
MOSCOW, IOWA 52760
2096 MOSCOW ROAD
HWH CORPORATION
MODE
MODE
AP24574

CAUTION !
READ THE ENTIRE OPERATOR’S MANUAL BEFORE OPERATING.
MOVE FORWARD OR BACKWARD WITHOUT WARNING CAUSING INJURY OR DEATH.
CAUSING INJURY OR DEATH.
CHIPS, OIL LEAKS, ETC. FOLLOW ALL OTHER APPLICABLE SHOP SAFETY PRACTICES.
OPERATOR’S MANUAL
MP15.4501
30MAY01
BLOCK FRAME AND TIRES SECURELY BEFORE CRAWLING UNDER VEHICLE. DO NOT USE LEVELING JACKS OR AIR
SUSPENSION TO SUPPORT VEHICLE WHILE UNDER VEHICLE OR CHANGING TIRES. VEHICLE MAY DROP AND/OR
NEVER PLACE HANDS OR OTHER PARTS OF THE BODY NEAR HYDRAULIC LEAKS. OIL MAY PENETRATE SKIN
WEAR SAFETY GLASSES WHEN INSPECTING OR SERVICING THE SYSTEM TO PROTECT EYES FROM DIRT, METAL
IMPORTANT: IF COACH IS EQUIPPED WITH A ROOM EXTENSION, READ ROOM EXTENSION SECTION BEFORE
OPERATING LEVELING SYSTEM.
DO NOT OPERATE THE LEVELING SYSTEM OR USE THE DUMP OR RAISE BUTTONS IF THE VEHICLE IS MOVING
IN EXCESS OF 5 MPH.
KEEP ALL PEOPLE CLEAR OF VEHICLE WHILE LEVELING SYSTEM AND ROOM EXTENSION ARE BEING OPERATED.
HOW TO OBTAIN WARRANTY SERVICE
THIS IS NOT TO BE INTERPRETED AS A STATEMENT OF WARRANTY
HWH CORPORATION strives to maintain the highest level of
customer satisfaction. Therefore, if you discover a defect or
problem, please do the following:
[phone] OR [phone]. Give your name and
coach was purchased, or the date of system installation,
Notify the dealership where you purchased the
vehicle or had the leveling system installed. Dealership
management people are in the best position to resolve
the problem quickly. If the dealer has difficulty solving
the problem, he should immediately contact the Customer
Service Department, at HWH CORPORATION.
If your dealer cannot or will not solve the problem,
notify the Customer Service Department:
HWH CORPORATION 2096 Moscow Rd. Moscow IA. 52760
address, coach manufacturer and model year, date the
SECOND:
FIRST:
authorization of an independent service facility, to be
defective part, either by appointment at the factory or by the
CORPORATION will authorize repair or replacement of the
determine whether or not your claim is valid. If it is, HWH
HWH CORPORATION personnel will contact you to
during business hours (8:00 a.m. till 5:00 p.m. c.s.t.).
description of the problem, and where you can be reached
determined by HWH CORPORATION. All warranty repairs
must be performed by an independent service facility
authorized by HWH CORPORATION, or at the
HWH CORPORATION factory, unless prior written approval
has been obtained from proper HWH CORPORATION
personnel.

CONTROL IDENTIFICATION
"EMERGENCY STOP" BUTTON
"EXCESS SLOPE"
"NOT IN PARK"
RAISE RIGHT SIDE BUTTON
LOWER RIGHT SIDE BUTTON
LEVELING LIGHTS
(4 - Yellow)
WARNING LIGHTS
(4 - Red)
RAISE REAR BUTTON
LOWER REAR BUTTON
"AIR" (ON) BUTTON
DUMP LIGHT
"TRAVEL MODE" BUTTON
"TRAVEL MODE"
This button will lower the whole coach by
dumping air from the suspension system.
This button will raise the whole coach
by adding air to the suspension system.
ON if the leveling system
can NOT level the coach.
CONTROL BUTTONS
MP25.998D
31OCT02
CONTROL FUNCTIONS
LEVELING SYSTEM
"DUMP" BUTTON
RAISE LEFT SIDE
BUTTON
LOWER LEFT SIDE
BUTTON
RAISE FRONT BUTTON
LOWER FRONT BUTTON
Flashes when "RAISE" button is pushed.
"AIR" BUTTON:
"DUMP" BUTTON:
"RAISE" BUTTON:
UP ARROWS (RAISE BUTTONS):
DOWN ARROWS (LOWER BUTTONS):
IMPORTANT:
DUMP LIGHT:
RAISE LIGHT:
"EXCESS SLOPE" LIGHT:
WARNING LIGHTS:
LEVELING LIGHTS:
"NOT IN PARK/BRAKE" LIGHT:
LIGHT
LIGHT
Flashes when "DUMP" button is pushed.
This is the system active and automatic
operation button. It works if the ignition is in the "ON" position.
These momentary
buttons are used for manually operating the air leveling
systems. Sides or ends of the vehicle will lower while these
buttons are pushed.
One or two yellow lights can be on
indicating the side, end or corner of the coach is low.
Function with the ignition in the
"ON" position. ON when the LEVELING SYSTEM ACTIVE
LIGHT is ON. See PREPARATION FOR TRAVEL.
Read "DUMP AND RAISE FUNCTIONS"
before using the "DUMP" or "RAISE" buttons.
CAUTION!
HWH COMPUTERIZED LEVELING
UNDERSTAND OPERATOR’S MANUAL BEFORE USING. BLOCK FRAME AND TIRES
SECURELY BEFORE REMOVING TIRES OR CRAWLING UNDER VEHICLE.
NOT IN
PARK /
BRAKE
DUMP
RAISE
EMERGENCY
STOP
AIR
TRAVEL
TRAVEL
EXCESS
SLOPE
RAISE LIGHT
"RAISE" BUTTON
"EMERGENCY STOP" BUTTON: This button turns the
"RAISE" buttons. Pushing this button will NOT put the system
system OFF but does NOT control power to the "DUMP" or
"TRAVEL MODE" BUTTON:
LEVEL SYSTEM ACTIVE LIGHT: ON when the system is
active, and flashes during automatic leveling.
"TRAVEL MODE" LIGHT (GREEN):
INDICATOR LIGHTS
"TRAVEL MODE" BUTTON LIGHT (RED):
This button will put the Leveling
System in the TRAVEL mode. The ignition must be "ON" for
ON if the ignition is in
the "ON" position, the system is not being used, and there is
sufficient air pressure in the suspension.
"TRAVEL MODE" BUTTON
LIGHT (Red)
Light flashes
for 3 seconds after the "TRAVEL MODE" button is pushed.
the vehicle to return to proper ride height for traveling.
ON while the "AIR" button
is being pushed if the Park Brake is NOT set. The light will go
out when the "AIR" button is released.
HARD RESET SWITCH
(SEE HWH LIGHTED RESET SWITCH)
MASTER WARNING LIGHT
These momentary
buttons are used for manually operating the air leveling
systems. Sides or ends of the vehicle will raise while these
buttons are pushed.
ACTIVE LIGHT
LIGHT (Green)
MODE
MODE
in the TRAVEL mode.
See PREPARATION FOR TRAVEL.
ON any time the
MASTER WARNING LIGHT:
"TRAVEL" light is not ON, if the ignition is in the
"ON" position.

26APR02
MP25.998F
ROOM CONTROL SWITCH:
the room cannot be operated, and the key can be removed.
removed. When the KEY SWITCH is in the "OFF" position
POSITION the room can be operated, and the key cannot be
CONTROL SWITCH. When the KEY SWITCH is in the "ON"
The KEY SWITCH controls power to the ROOMKEY SWITCH: READY TO OPERATE LIGHT:
CONTROL FUNCTIONS
KEY SWITCH
USING. KEEP PEOPLE AND OBSTRUCTIONS
CLEAR OF ROOM WHEN OPERATING. RETRACT
UNDERSTAND OPERATOR’S MANUAL BEFORE
CAUTION!
ON
LIGHT (AMBER)
READY TO OPERATE
ROOM CONTROL
HYDRAULIC ROOM EXTENSION
OFF EXTEND SWITCH
H
HW
CORPORATION
R
ROOM EXTENSION OPERATOR’S PANEL
CONTROL IDENTIFICATION
PUMP ON INDICATOR
LIGHT (RED)
The ROOM CONTROL SWITCH
is a two position momentary switch. Pressing the switch in the
EXTEND POSITION will extend the room. Pressing the switch
in the RETRACT POSITION will retract the room. Releasing
the ROOM CONTROL SWITCH will halt the operation of the
room.
PUMP ON INDICATOR LIGHT: This light will be on when the
pump is running.
This light will flash for 20
seconds while the air seal deflates, after the KEY SWITCH
is turned on. It will then glow steady. Except for EXCESS
SLOPE situations, the room cannot be extended or
If the "EXCESS SLOPE" light on the leveling system
control panel is on, the READY TO OPERATE light will flash
continously after the key switch is turned ON. The room
will not extend. The room will retract if the room control
If the PARK BRAKE is not set, the READY TO OPERATE
light will not turn on and flash when the KEY SWITCH is
turned "ON".
MASTER WARNING LIGHT
This light is on the dash, separate from the control panels.
It can be on only if the ignition key is in the "ON" position. The light will be on if a HWH low air pressure switch is on,
the TRAVEL mode, or if a room in or room lock limit switch
OPERATE light will flash if the KEY SWITCH is in the "ON"
use, MANUAL or AUTOMATIC operation, the READY TO
position. The room will not operate.
If a RAISE or LOWER function of the Leveling System is in
if the Leveling System is on, if the Leveling System is not in
is not made.
switch is pushed to "RETRACT".
NOTE: Any time the KEY SWITCH is ON, the network will
be active and will not power down.
PUMP ON STEADY / READY TO
FLASH / WAIT
OPERATE
retracted if this light is flashing.

MP25.999
5
18MAR2
1
CONTROL IDENTIFICATION
PUMP RUN TIME
SYSTEM VARIATIONS FOR PUMP RUN TIME
Contact HWH corporation to get specific information about the system in this vehicle.
No matter what HWH system is on the vehicle, the pump should not be ran for more than three minutes
(3" motors) or six minutes (3.7" or 4.5" motors) without allowing the pump motor to cool for thirty minutes.
Continuous operation of the pump motor without allowing the motor to cool can damage the pump motor.
Some HWH systems are equipped with a lighted reset switch.
If the processor turns the pump off because the run time has
been exceeded, the light in the reset switch will turn on. The
With some systems, when the processor has turned the pump off because the run time has been exceeded, power
to the HWH system must be turned off and back on before the system will operate. With motorized vehicles, turn the
ignition off and back on. With non-motorized vehicles, turn the master power switch for the HWH system off and back
DO NOT continue without allowing the pump motor to cool for thirty minutes.
When operating some leveling systems manually or operating the room extensions, the pump will turn off and back
on while pushing the control button when the pump run time has been exceeded.
the pump motor to cool for thirty minutes.
Some systems can be turned back on immediately after the processor turns the pump off.
back on or run the pump without allowing the pump motor to cool for thirty minutes.
Some systems with rooms run the rooms separate from the system processor. These systems do not monitor pump
run time when operating the rooms.
pump motor to cool for thirty minutes.
The HWH systems with a computer processor monitor the pump run time and will turn the pump off if the run time exceeds a
specified time. This time can vary with different systems. Due to available electronics or system design, the pump run time
programs will also vary. Leveling systems and room extensions that are not controlled by a system processor have no pump
run time protection.
thirty minutes.
Pump motors used with HWH leveling systems and room extension systems come in 3 different diameters; 3", 3.7" and 4.5".
Contact the vehicle manufacturer or HWH for help with identifying the motor size.
runs for more than three minutes with a 3" motor; or six minutes with a 3.7" or 4.5" motor that the motor is allowed
to cool for thirty minutes before continuing. Continuous operation of the pump motor without allowing the motor
PUMP RUN TIME
It is important that any time the pump
to cool can damage the motor.
DO NOT run the pump more than three or six minutes without allowing the pump motor to cool for
DO NOT run the pump more than three or six minutes without allowing the
DO NOT turn the system
DO NOT continue without allowin
g
on.
system will not operate until the reset switch is pushed.
DO NOT continue without allowing the pump motor to
cool for thirty minutes. LIGHTED RESET SWITCH
For cold weather information see "COLD WEATHER OPERATIONS" below.
COLD WEATHER OPERATIONS
HWH leveling and room extension systems are designed to function in cold weather down to 0 degrees Fahrenheit. Below
freezing (32 degrees Fahrenheit) the jacks or rooms will operate slower than usual.
For operation in temperatures dropping below -20 degrees Fahrenheit, it is necessary that the system is equipped with oil
designed for extreme cold weather application such as a synthetic oil. (Contact HWH for recommendations.)
DO NOT run the pump motor continuously.
Continuous operation of the pump with slow moving jacks or rooms in cold weather, without allowing the pump motor to
cool will cause the pump motor to burn up and damage the pump assembly.
It is important that any time the pump runs for more than three minutes
continuing. Continuous operation of the pump motor without allowing the motor to cool can damage the motor.
with a 3" motor; or six minutes with a 3.7" or 4.5" motor that the motor is allowed to cool for thirty minutes before