Hy-Gain DX-77A User manual

308
In
dust
ri
a
l P
a
rk R
oad
Starkville, MS 39759 USA Ph:
[phone] FAX: [phone]
DX-77A
7-Band HF Vertical
10, 12, 15, 17, 20, 30, 40-Meter
INSTRUCTION MANUAL_
General Descri
p
tion
The "DX-77-A" is an omnidirectional, self-sup-
porting, automatic-bandswitching vertical
radiator which operates on the 10, 12, 15, 17, 20,
30 and 40 meter Amateur bands. No ground
radials are used with the DX-77-A. The DX-77-A
design is based upon an off-center-fed dipole,
sometimes called a "Windom" antenna. High-
efficiency high-power traps are used to isolate
the active sections of this antenna.
The DX-77-A uses a heavy-duty tiltable mast
clamp which will accept masts of up to 2 118"
inches O.D. The entire antenna may be easily
raised and lowered for tuning purposes and for
recreational - vehicle (RV) installations. The
DX-77-A also features an overall length of 29
feet (8.8 m), which contributes to exceptional
b
andwidths on 40 and 20 meters.
Specifications
Electrical.
Frequency
Bands:
2:1 VSWR Bandwidth
40m 7.0 - 7.3 MHz 100 KHz min.; 150' KHz typ.
30m 10.1 - 10.15 MHz 100' KHz min., 150 KHz tpy.
20m 14.0 - 14.35 MHz 200 KHz min., 250 KHz typ.
17m 18.068 - 18.168 MHz 200 KHz min., 250: KHz typ.
15m 21.0 - 21.45 MHz 400 KHz min., 500 KHz typ.
12m 24.89 - 24.99 MHz 300 KHz min., 400 KHz typ.
lom 28.0 - 29.7 MHz 1500 KHz min., 1700 KHz typ.
VSWR' of Resonance............................. .. .....................................................less than. 1.5:1
Maximum Power (at 95° F) ............................................ 750 watts ave., 1500 watts PEP
Gain..... . ........................................unity gain (compared to half-wave vertical dipole)
Input Impedance.....................................................................................................50 ohms
Mechanical:
Total Height.……........................ ......................................................... 29 feet (8.8' m)
Bottom Radial Elements .........................................................................4 each, 5 feet (1.5 m)
Allowable Mast O.D. . ..................... ................................1.75 - 2.125 inches (44-53 mm)
Recommended Masts8 to 10 foot length) .....…........ Aluminum, 2 inch O.D., .125 wall min
Steel, 2 inch O.D., :058 wall min.
Weight................... ... ............................................……………………... 25 lbs. (11.35 kg:)
Wind Area . ... .... ............. ....'..............………………………........ 1.9 sq. ft. (.1767 sq. m.)
Maximum Wind Speed (unguyed) ........................................................ 60 mph ( 96.77 Kmph)

Choose Location
Choose a location for the DX-77-A in the clear,
away from trees, buildings, power-lines and other
metallic objects. The DX-77-A should be
attached to a steel mast or heavy aluminum mast
which is capable of supporting a structure of this
size. The DX-77-A does NOT utilize a ground
radial system, and the addition of ground radials
will NOT improve the performance. However,
high-conductivity ground in the immediate
vicinity will increase the gain by decreasing
ground losses.
WARNING: Installation of this product near
power lines is dangerous! For your safety,
follow the installation instructions. Failure to
do so could result in serious or
f
atal in
j
ur
y
!
The mast height can be from 4 feet (1.2 m) to 10
feet (3 m). The recommended height is approxi-
mately 7 feet (2.1 m) . This puts the bottom
radials above eye-level and out-of-reach of most
children! A 10 foot (3 m) 2" O.D. steel mast set 3
feet (1 m) into concrete makes an ideal support.
The DX-77-A may also be mounted on a roof
tripod or on a tower structure, however, tuning
should be performed prior to installation. Since
wind survival is 60 mph, tower mounting is dis-
couraged. If you guy the support mast or tripod,
use non-metallic guy ropes.
A ground wire may be connected to the mounting
brackets (Item 15) for lightning protection.
Tools Re
q
uired:
Tape Measure, 12 feet
for assembly, and
tuning
Nut Driver, 3/8 inch
for tuning and for assembly' of matching
unit Nut Driver, 5/16 inch
for tightening of tubing clamps
2 each 'Open-End Wrench, 1/2 inch for base
bracket assembly
2 each Open-End Wrench, 7/16 inch
for assembly of matching unit
An adjustable wrench may be' used in place
of the open-end wrenches.
Pr
e
-A
sse
m
b
l
y
When unpacking your antenna, check all parts
against the parts list in the rear of this manual.
Read the instructions and study the illustrations
before beginning your assembly and installation.
The DX-77-A has been partially pre-assembled
for your convenience. Each trap assembly is
marked with a label: this label also indicates the
depth of insertion into the adjacent assembly.
The trap assemblies have frequency labels that
you can use as an approximate guide to tune
your DX-77-A to its resonant frequencies. If
these labels have worn off, or are missing, the
normal insertion depth is 3 inches (76mm)
The DX-77-A incorporates several improvements
over the original DX-77. Rain-caps are included
with the 17, 20, and 30 meter traps to prevent
detunin
g
from rain
,
ice
,
and snow accumulation.

Installation of Tubin
g
Clam
p
s
Select the proper size tubing clamp as shown in
the chart. When installing the clamps, place the
clamp near the tube end with the top of the clamp
over the slot in the tube as shown in Fi
g
ure 1.
After adjustment of the tubing lengths, tighten
the clamp with a 5/16 inch nut driver, socket, or
open end wrench until the tubing will not twist or
telesco
p
e.
Part Number Description Fits Tubing Sizes
Clamp, Size #6
358756 all stainless steel 1/2 and 3/4"
5/6" hex head screw
Part Number Description Fits Tubing Sizes
Clamp, Size #10
358757 all stainless steel 1"
5/6" hex head screw
Part Number Description Fits Tuubing Sizes
Clamp, Size #16
358758 all stainless steel 1 1/4"
5/6" hex head screw
Figure 1
Clam
p
Assembl
y

NOTE Tubing insertion depth is 3" (76 mm) ;it
unless otherwise noted.
Ite
m
Item
No. Description No. Description
1 Tube, 7/16" x 62" 10 Tubing Section #2, 1 1/4" x 48"
3 Tube, 5/8" x 48" swaged 11 Tubing Section #1
6 Trap Assembly #3, 30 meter 24 Clamp, #6 tube
7 Trap Assembly #2, 17-20 meter 25 Clamp, #10 tube
8 Trap Assembly #1, 10-12-15 meter 26 Clamp, #16 tube
9 Tubing Section #3, 1 1/8" x 48" 27 Caplug, 7/16" black
Figure 2
Overall View of DX77-A

Assembly of Antenna Select the 5/8 x 48 inch swaged tube and #10
tubing clamp. Place the tubing clamp over the top
of the #3 Trap Assembly and insert the tube 3
inches, so that 45 inches is exposed. Tighten the
clamp. Select the 7/16 x 55 inch tube and #6
tubing clamp. Install this tube in the same manner
so that 54 inches is exposed. Tighten the clamp.
If available, place two saw-horses approximately
15 feet (4.6m) apart. These will be used to support
the antenna during assembly.
Select Tubing Sections #1, #2, and #3 (Items 11,
10, and 9). Insert Section #2 into the top of
Section #1. Place a size #16 tubing clamp over the
slot in Section #1 and tighten. Insert Section #3
into the top of Section #2. Place a size #16 tubing
clamp over the slot in Section #2 and tighten. See
Figure 2 for dimensions.
Select Trap Assembly # 1 (10-12-15 meter) and a
size #16 tubing clamp. Place the tubing clamp
over the top of Section #3 and insert the Trap
Assembly #1 into the top of Section #3 to the
label. Tighten the clamp.
Select Trap Assembly #2 (17-20 meter) and a
size #16 tubing clamp. Place the tubing clamp
over the top of the #1 Trap Assembly and insert
the #2 Trap Assembly to the label. Rotate the #2
Trap Assembly so that the lower capacitor does
not touch an
y
p
art of the #1 Tra
p
Assembl
y
.
Select Trap Assembly #3 (30 meter) and a size #10
tubing clamp. -Place the tubing clamp over the top
of the #2 Trap Assembly and insert the #3 Trap
Assembly to the label. Tighten the clamp.
NOTE: To fold this assembly for transport,
remove the outer screw from each joint.
Swivel the radial tubes up alongside the
radiator tubing. Install the screws back into
the joint holes and tighten for safekeeping.
Select the four (4) radial brackets, 10-24 x 1 inch
screws, #10 internal lockwashers, 10-24 nuts, and
four (4) 5/8" x 7 1/2" tubes. Loosely preassemble
the brackets and only 3 tubes on a flat surface first.
Place this assembly on the fiberglass portion of
Base Section #l, and finish assembling as shown in
Figure 3. The bottom of this bracket assembly
should be 1/2" above the 2" OD tubing part of
Section #1 .
Refer to Figures 1 and 2 for assistance.
Select the four (4) 7/16" x 52" tubes and four (4)
#6 tubing clamps. Place each tubing clamp over
the end of each of the 5/8" x 7 1/2" radial tubes.
Insert each of the 7/16" tubes into the 5/8" radial
tubes so that 46" (1.17 m) is exposed. Tighten all
four clamps. Place a caplug over the end of each
tube.

Mathing Unit Assembl
y
Select the DX-77-A matching unit, upper clamp, Assemble as shown in Figure 4. Tighten all
con- two (2) bottom clamps, 10-24 x 1" screws, 10-24 nections securely. nuts and lockwashers, 1/4"-
20 x 1" bolt, 1/4"-20
nuts and lockwashers.
Figure 4
Matchin
g
Unit Assembl
y

Base Bracket Assembl
y
Select the DX-77-A Base Parts Pack. If you will
be using the tilt-over feature, you will need to drill
a 3/8" hole through your support mast at the
mounting location. To do this easily, first install
two of the base brackets on your support mast and
secure.
Use a 3/8" drill bit to drill through each side of the
mast using the holes in the brackets as guides.
Assemble the mast brackets to both the support
mast and to Tubing Section # 1 Assembly as
shown in Figure 5. (Temporarily remove Tubing
Section #2 and above while assembling the mast
brackets to the mast).
Practice swivelling Section #1 to a vertical posi-
tion and installing the other bolts. With help from
at least one more person, reattach the rest of the
antenna, then swivel the DX-77-A to a vertical
position and install all the mounting bolts as
shown in Figure 6. Tighten securely!
NOTE: Tightening the pivot bolt more (Item 14)
will help hold the antenna during raising and low-
erin
g
.
CAUTION:
Do not attempt to raise or lower this antenna by
y
ourself.
Item
No. Description ion Item
11 Tubing Section #1 No. Description
14 Bolt, 3/8"-16 x 5 1/2" Figure 5 16 Nut, 3/8"-16
15 Base bracket, DX-7 7 Base Bracket Assembly 18 Lockwasher, 3/8"
split

Tuning the DX-77-A
Each band on the DX-77-A can be independently
tuned for resonance by adjusting each trap reso-
nance on the 30-10 meter bands, and by adjusting
the tip length on 40 meters. The DX-77-A radiat-
ing element length may also be adjusted slightly
b
etween the tra
p
assemblies.
Each trap consists of one coil and at least one
capacitor tube. The center conductor of each ca-
pacitor tube is attached to the top of the coil, and
the outside tubing of each capacitor is attached to
the bottom of the coil by an adjustable-position
clamp. The DX-77-A normally comes with this
adjustable clamp positioned near the bottom of
the coil. This sets the resonance of each band near
the top (US-phone) end. To adjust the trap lower
in frequency, loosen this clamp, and slide it
downward, and retighten. This adds a length of
the capacitor tubing and radiator tubing in series
with the coil and effectively increases the
inductance, thereby lowering the trap resonance.
This in turn lowers the antenna resonance on that
band. this adjustment can lower the resonant
frequency from 100 KHz on 30 meters to as much
as 400 KHz on 10 meters.
The match on all bands (lower SWR) is pre-set by
the matching network in the plastic box and by the
length of the radial tubes. If you find that your
SWR is too high because of surrounding objects
or proximity to the ground, you may try adjusting
the lengths of the radial tubes. If you are close to
the ground (less than 48 inches), try adjusting all
of the radial tubes shorter to decrease the
capacitive loading effect. If you are at least 5 feet
above ground and at least 20 feet from any fence,
building or vertical metallic object, and your SWR
is above 1.5:1 at resonance on all bands, you may
have a problem in the matching network. If ALL
of the bands show high SWR, check where the
black wire is connected. If the black wire is
connected to ground through the mounting bracket
instead of to the radial tubes, all of the bands will
show resonances from 200 KHz to 1000 KHz too
low! Do not allow anything to touch the radial
elements except the black wire!
The resonances on the DX-77-A may also be ad-
justed by increasing or decreasing the length of
the vertical radiator. The 10, 12, and 15 meter
bands can be lowered in frequency by setting the
length of this trap assembly to 44 inches instead
of 42 inches. The lower bands will also be
affected slightly. Also, the 17 and 20 meter bands
can be raised in frequency approx. 100 KHz by
setting the length of the 17-20 meter trap
assembly to 32 1/2 inches instead of 34 inches.
The 30 and 40 meter bands will also be affected
slightly. The 30 meter band can be raised in
frequency approx. 50 KHz by setting the length of
the 30 meter trap assembly to 29 inches instead of
31 1/2 inches. Again, 40 meters will be affected
with this change. To change the resonance on 40
meters, adjust the length of the tip (nominally 54
inches),- longer to go lower, and shorter to go
higher. This adjustment will not affect the other
bands!

DX-77-A Minin
g
Guide:
To Lower Resonance: To Raise Resonance:
10 meters: Move 10m adj. clamp lower Shorten 42" length of trap
12 meters: Move 12m adj. clamp lower Shorten 42" length of trap
15 meters: Move 15m adj. clamp lower Shorten 42" length of trap
17 meters: Move 17m adj. clamp lower Shorten 34" length of trap
20 meters Move 20 m adj. clamp lower Shorten 34" length of trap
Lengthen 34" length of trap
30 meters: Move 30m adj. clamp lower Shorten 31 1/2" length of
trap
Lengthen 31 1/2" length of trap
40 meters: Lengthen tip dimension Shorten tip dimension
NOTE: When lengthening trap section dimen-
sions, allow at least 2" insertion into the 1 1/8"
tubes and at least 1" insertion of the 40m tip into
the next section.
12
15
17
20
30
Toning Guide
1 inch = 100-130 KHz
1 inch = 60-70 KHz
1 inch = 40-60 KHz
1 inch = 20-30 KHz
1 inch = 10-15 KHz
NOTE: The tuning of one band may affect the
tuning of adjacent bands. Check these
fre
q
uencies before
p
roceedin
g
to the next band.

Detail A
Front View
Detail B
Side View

Service Information
If you are encounter technical problems and need
assistance, you should contact Hy-Cain Customer
Service Department.
All requests, inquires, warranty claims, or
for ordering replacement parts, contact:
Hy-Gain
308 Industrial Park Road
Starkville, Mississippi 39759 USA
Phone: [phone]
FAX: [phone]
Typical VSWR Curves:
NOTE: VSWR will vary with height above
ground and location near houses, fences,
masts, and other surrounding objects.

DX-77-A Parts List
Item Part
1 170495 Tube
,
7/16" x 62" .......................................................................1
2 175165 Tube, 7/16" x 52" .......................................................................4
3 190000 Tube, 5/8" x 48" swaged ............................................................1
4 191021 Tube, 5/8" x 7 1/2" swaged ....................................................... 4
5 870925 Matching Unit, DX-77-A...........................................................1
6 870926 Trap Assembly #3, 30m ............................................................1
7 870927 Trap Assembly #2, 17-20m .......................................................1
8 870928 Trap Assembly #1, 10-12-15m................................................. 1
9 170501 Tubing Assembly #3, 1 1/8"x 48" ............................................. 1
1879965 Tubing Assembly #2, 1 1/4"x 48" ............................................. 1
1870930 Tubing Assembly #1 (Base) ...................................................... 1
1870931 Parts Pack, DX-77-A Base........................................................ 1
1500387 Bolt, 5/16"- 18 x 5" .............................................................. 4
1
4
501029 Bolt, 3/8"-16 x 5 1/2"........................................................... 1
1
5
5137000 Base bracket, DX-77-A...........................................................4
1
6
555694 Nut, 3/8"-16 ............................................................................1
1
7
555747 Nut, 5/16"- 18 ..........................................................................8
1
8
561016 Lockwasher, 3/8" split........................................................... 1
1
9
564792 Lockwasher, 5/16" split ....................………......................... 8
2870932 Parts Pack, DX-77-A Clamps, etc............................................. 1
2
1
179983 Clamp, matching unit - top ................................................. 1
2179984 Clamp, matching unit - bottom ............................................. 2
2
3
179982 Clamp, radial element............................................................ 4
2
4
358756 Clamp, #6 tube....................................................................... 6
2
5
358757 Clamp, #10 tube..................................................................... 2
2
6
358758 Clamp, #16 tube...............................................................:..... 4
2
7
455644 Caplug, 7/16" black............................................................... 5
2
8
502958 Bolt, 1/4"-20 x l"................................................................... 1
2
9
504069 Bolt. 10-24 x 1".................................................................... 10
3
0
554071 Nut, 10-24 Hex..................................................................... 15
3554099 Nut, 1/4"-20 Hex.................................................................... 2
3
2
562961 Lockwasher, 1/4" internal ...................................................... 2
3565697 Lockwasher, #10 internal..................................................... 15

DX-
77
-A P
a
r
ts
Li
st
(co
n
t
in
ued)
Item
Number Part Number Description Qty
34 870935 Coil Assembly, 30m ...................................................................1
35 870938 Coil Assembly, 20m ...................................................................1
36 870939 Coil Assembly, 17m ...................................................................1
37 870942 Coil Assembly, 10-12-15m ........................................................1
38 870936 Capacitor Assembly, 30m ......................................................... 2
39 870940 Capacitor Assembly, 20m ......................................................... 1
40 870941 Capacitor Assembly, 17m ......................................................... 1
41 870934 Capacitor Assembly, 15m ......................................................... 1
42 870944 Capacitor Assembly, 12m ......................................................... 1
43 870943 Capacitor Assembly, 10m .......................................................... l
NOTE: Some extra small parts are included as spares.

Hy-Gain Warrants to the original owner of this product, if manufactured by Hy-Gain
and purchased from an authorized dealer or directly from Hy-Gain to be free from
defects in material and workmanship for a period of 12 months for rotator products and
24 months for antenna products from date of purchase provided the following terms of
this warrant
y
are satisfied.
1. The purchaser must retain the dated proof-of-purchase (bill of sale, canceled check,
credit card or money order receipt, etc.) describing the product to establish the
validity of the warranty claim and submit the original or machine reproduction of
such proof of-purchase to Hy-Gain at the time of warranty service. Hy-Gain shall
have the discretion to deny warranty without dated proof-of-purchase. Any evidence
of alteration, erasure, or forgery shall be cause to void any and all warranty terms
immediately.
2.
Hy-Gain agrees to repair or replace at Hy-Gain’s option without charge to the
original owner any defective product under warranty, provided the product is
returned postage prepaid to Hy-Gain with a personal check, cashiers check, or
mone
y
order for $8.00 coverin
g
p
osta
g
e and handlin
g
.
3. Under no circumstances is Hy-Gain liable for consequential damages to
p
erson or
p
ro
p
ert
y
b
y
the use of an
y
H
y
-Gain
p
roducts.
4. Out-of-warranty Service: Hy-Gain will repair any out-of-warranty product
provided the unit is shipped prepaid. All repaired units will be shipped COD to
the owner. Repair charges will be added to the COD fee unless other
arran
g
ements are made.
5. This warranty is given in lieu of any other warranty expressed or implied.
6.
Hy-Gain reserves the right to make changes or improvements in design or
manufacture without incurring any obligation to install such changes upon any of
the products previously manufactured.
7. All H
y
-Gain
p
roducts to be serviced in-warrant
y
or out-of-warrant
y
should be
addressed to hy-gain, 308 Industrial Park Road,
Mississippi 39759, USA and must be accompanied by a letter describing
the problem in detail along with a copy of your dated proof-of-purchase.
8. This warranty gives you specific rights, and you may also have other rights which
vary from state to state.
LIMITED WARRANTY