HYDAC FILTER SYSTEMS CMP 43x0-5 Series User manual

CMP 43x0-5-...
ConditionMonitoring Package
Installation and Maintenance Instructions
English (translation of original instructions)
Document No. : 4191543c
Follow these instructions for proper and safe use.
Keep for future reference.

Imprint
Manufacturer / publisher and responsible for the content:
Address of the manufacturer:
HYDAC FILTER SYSTEMS GMBH
Industriegebiet
66280 Sulzbach / Saar
Germany
Contact address:
HYDAC FILTER SYSTEMS GMBH
Justus-von-Liebig-Str., Werk 20
66280 Sulzbach / Saar
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Homepage: www.hydac.com
Court of Registration: Saarbrücken, HRB 17216
Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering
CE - Documentation Representative
Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
UKCA – Authorized representative of the manufacturer
HYDAC Technology Limited
De Havilland Way, Windrush Park Witney, Oxfordshire OX29 0YG
United Kingdom
Phone:+44 1993 - 86 63 66
Print date: 11/25/2022
© HYDAC FILTER SYSTEMS GmbH
Subject to technical modifications.

HYDAC FILTER SYSTEMS GMBH Table of Contents
MoWa CMP43x0-5 4191543c en-us print iii
Table of Contents
1 General.....................................................................................................................5
1.1 Target group of the manual ............................................................................5
1.2 Illustrations in the manual...............................................................................6
1.2.1 Illustration on the title page ................................................................6
1.2.2 Representation of requirements.........................................................7
1.2.3 Representation of procedural instructions .........................................7
1.2.4 Representation of intermediate results/results...................................8
1.2.5 Supplementary symbols.....................................................................9
1.2.6 Representation of warning / general safety information.....................9
1.2.7 Signal words and their meaning in the general safety information ..10
1.3 Exclusion of liability / warranty .....................................................................11
1.4 Notes on copyright .......................................................................................11
2 Safety .....................................................................................................................12
2.1 Target group / Required personnel qualification ..........................................12
2.2 Hazard symbols / pictograms .......................................................................15
2.3 Danger notifications......................................................................................17
2.4 Observing regulatory information .................................................................20
2.5 Observing environmental precautions..........................................................20
3 Product and technical specifications ......................................................................21
3.1 Technical data ..............................................................................................22
3.2 Checking the scope of delivery ....................................................................24
3.3 Intended Use ................................................................................................25
3.4 Improper Use or Use Deviating from Intended Use .....................................26
3.5 Decoding the type label................................................................................27
3.5.1 Model code ......................................................................................29
3.6 Hydraulic diagram ........................................................................................30
3.7 Dimensions...................................................................................................31
3.8 Components .................................................................................................32
4 Assembly, installation and commissioning .............................................................33
4.1 Connecting the hydraulics ............................................................................33
4.1.1 Calculating pressure loss.................................................................33
4.1.2 Connecting the inlet IN.....................................................................35

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4.1.3 Connecting outlet OUT ....................................................................35
4.2 Making the electrical connections ................................................................36
4.2.1 Connecting the electric motor, 1-phase ...........................................37
4.2.2 Connecting the electric motor, 3-phase ...........................................37
4.3 Commissioning.............................................................................................39
5 Operation................................................................................................................40
5.1 Evaluating/reading measurement reports/values with FluMoS ....................40
6 Rectifying malfunctions...........................................................................................41
7 Performing Maintenance ........................................................................................43
7.1 Maintenance table ........................................................................................44
7.2 Visual check for leaks...................................................................................44
7.3 Visual check of electric equipment ...............................................................44
7.4 Cleaning/Changing the protective screen ....................................................44
8 Decommissioning / Disposal ..................................................................................47
8.1 Temporary shutdown....................................................................................47
8.2 Permanent shutdown ...................................................................................47
8.3 Disposal / Recycling .....................................................................................47
A Appendix.................................................................................................................48
A.1 Contacting Customer Service.......................................................................48
A.2 Finding spare parts / accessories.................................................................49
A.2.1 Finding accessories .........................................................................50
Glossary .................................................................................................................56
Index.......................................................................................................................58

HYDAC FILTER SYSTEMS GMBH General | 1
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1 General
Before you use this product for the first time, read this manual
at least up to the chapter "Operation". If you would like to carry
out maintenance or troubleshooting, you can find the
procedure in the respective chapters.
The use and the handling of the product as well as its use are
not self-explanatory and are described in detail in this manual.
This manual will help you to use the product as intended,
properly, effectively, and safely. Please refer to it every time
you require specific details or actions.
Validity of this manual
The diagrams and visualizations in this manual are meant for
general illustration purposes. Therefore, representations and
functional options can deviate from the delivered product.
We reserve the right to make changes to the contents of this
manual without prior notice.
1.1 Target group of the manual
This manual was created for the following target group:
Target group Tasks
Owner Keep this manual and the applicable
documents at the installation location of
the product and also for later use.
Ask the employees to read and follow the
manual and the associated documents, in
particular, the safety and warning instruc-
tions.
Additionally, please observe the product-
related instructions and requirements.
Operator, specialist
personnel:
Read, observe and follow this manual and
the associated documents, in particular,
the safety and warning instructions.
Tab.1: Target groups
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1.2 Illustrations in the manual
You will find illustrations in this manual. You can find details
regarding these in the following chapters.
1.2.1 Illustration on the title page
You will find the following information on the title page of this
manual:
Short name of the product
Product name
Operating and Maintenance Instructions
Document no.: 12345678
English (translation of original instructions)
Valid from: - from s/no. - ... ... - ... ...
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5
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4
3
Fig.1: Overview / labeling of the title page
1 Short name of the product / product name
2 Type of document
3 Language
4 Document no. / Index
5 Supplementary instructions regarding the validity of the
manual (optional)
Please note that you can directly access information through
the directories. However, this does not release you from the
obligation to read this manual fully before commissioning.
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The document no. with the index (4) is meant for identifying
and reordering the manual. The index is incremented every
time the manual is revised or changed.
The manual contains a table of contents, a list of tables and
figures, an index and a glossary.
1.2.2 Representation of requirements
These are absolutely required for carrying out a work activity
on the product and are marked with a check mark and are in
bold in the text.
An example for the representation of requirements:
üThe product is assembled and connected.
üThe product is switched off.
1. Switch the product on.
1.2.3 Representation of procedural instructions
In the case of procedural instructions, there are the two
following representations:
Procedural instructions with a fixed sequence
Procedural instructions, the order of which must be strictly
adhered to, are listed with sequential numbering (1., 2., 3.,
etc.).
An example for procedural instructions with a fixed sequence:
1. Remove the transport securing device.
2. First fill the product.
3. Switch the product on.
Procedural instructions with a random sequence
Procedural instructions that have a random sequence are
listed as bullet points (-).
An example of a procedural instruction with a random
sequence:
– Clean the display.
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– Rinse the product.
1.2.4 Representation of intermediate results/results
In the case of some activities, it is necessary to carry out work
steps with intermediate results and end results.
Intermediate results are the consequence of activities; they are
marked with an indented arrow.
End results represent the end of an activity and are repre-
sented with a flag.
An example for a procedural instruction with intermediate
result and final result:
1. Switch the product on.
ðThe display lights up.
2. Press the button.
OThe product is now ready for use.
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1.2.5 Supplementary symbols
You will find the following symbols in the manual as additional
details:
[ ]
u##
Cross reference to a page / a chapter / a section or
another document.
Glossary
Terms in grey are explained in detail in the
glossary, a chapter at the end of the manual.
Tip for handling the product.
Required tool.
1.2.6 Representation of warning / general safety
information
All the warning / general safety information in this manual are
highlighted with pictograms and signal words. The pictogram
and the signal word give you information of the risk level of the
danger.
Warning/General Safety Information, which is placed ahead of
each activity, are represented as follows:
CAUTION
Type and source of danger
Hazard symbol
Consequence of the danger
Measures to avert danger
►
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1.2.7 Signal words and their meaning in the general
safety information
In these instructions you will find the following signal words:
DANGER
DANGER – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result lethal
or serious injury.
WARNING
WARNING – The signal word indicates a hazardous situation
with a medium level of risk, which, if not avoided, can result
lethal or serious injury.
CAUTION
CAUTION – The signal word indicates a hazardous situation
with a low level of risk, which, if not avoided, can result in
minor or moderate injury.
NOTICE
NOTICE – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result in
damage to property.
ENVIRONMENTALLY TIP
ENVIRONMENTALLY TIP – The signal word indicates a
hazardous situation without a high level of risk, which, if not
avoided, will result in environmental contamination.
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1.3 Exclusion of liability / warranty
For the warranty provided by us, please refer to our terms of
delivery. They are made available to you at the conclusion of
the contract at the latest. In addition, you will find these under
www.hydac.com -> General terms and conditions .
This manual was prepared to the best of our knowledge.
Nevertheless and despite the greatest care, it is possible that it
may contain errors. Therefore please understand that, in the
absence of any provisions to the contrary hereinafter, our
warranty and liability – for any legal reasons whatsoever – are
excluded in respect of the information in these instructions. In
particular, we shall not be liable for lost profit or other financial
loss.
This exclusion of liability does not apply in cases of intent and
gross negligence. Moreover, it does not apply to defects which
have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical
injury and damage to health. If we negligently breach any
material contractual obligation, our liability shall be limited to
foreseeable damage. Claims due to the product liability shall
remain unaffected.
1.4 Notes on copyright
The copyright for this manual remains with the manufacturer.
No part of this manual may be reproduced in any form without
the written consent of the manufacturer or processed or
distributed using electronic systems. Any infringements to the
above will result in compensation for damage.
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2 Safety
The product is designed as safe. In spite of that, there is
danger in some actions that can only be avoided by using the
right procedures.
These correct procedures and points, which must be followed,
are described in this manual.
2.1 Target group / Required personnel qualification
These instructions are intended for owners, project engineers,
startup engineers, machine operators, service and mainte-
nance personnel.
The instructions explain the proper handling of the product to
the abovementioned target group. These instructions provide
the target group with an overview of the installation, commis-
sioning, operation, maintenance work and also troubleshooting
on the product.
An owner is the person who operates the product himself/
herself for commercial or economic purposes or provides it to a
third party for use / application and bears the legal product
responsibility to protect the user, the personnel or the third
party.
The obligations of the owner are:
– To know and apply the applicable health and safety regu-
lations
– To determine the hazards arising at the operating site in
the risk assessment
– To create a user manual for the operation
– To regularly check if the user manual is consistent with the
current rules
– *To clearly lay down and define the responsibilities for the
installation, operation, troubleshooting, maintenance and
cleaning
– To ensure that all the employees have read and under-
stood the instructions
– To train the personnel at regular intervals and to inform
them of the hazards
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– To provide the necessary protective equipment to the
personnel
Personnel who work with the product must be aware of the
dangers involved in handling it, must be over 14 years of age
and must be without any physical impediments in regard to the
industrial environment.
These instructions are intended for:
Activity Personnel Knowledge
Transport,
storage
Specialist
personnel -
General
Knowledge of transport
safety is required
Installation Specialist
personnel -
Mechanical
Specialist
personnel -
Electrical
Safe handling/use of
tools.
Product-specific
knowledge is required.
Commissioning Specialist
personnel -
Mechanical
Specialist
personnel -
Electrical
Safe handling/use of
tools.
Product-specific
knowledge is required.
Handling,
operation,
operation moni-
toring
Operating
personnel -
General
Product-specific
knowledge is required.
Knowledge about
handling the operating
fluid/operating medium
is required
Troubleshooting
Maintenance
Decommissioning,
Disassembly
Specialist
personnel -
Mechanical
Specialist
personnel -
Electrical
Safe handling/use of
tools.
Product-specific
knowledge is required.
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Activity Personnel Knowledge
Disposal Specialist
personnel -
General
Knowledge of environ-
mentally friendly
disposal of materials
and matter is required.
Knowledge of decon-
tamination of contami-
nants is required.
Knowledge of recycling
is required.
Transport
Installation,
Commissioning,
Operation,
Troubleshooting
Maintenance
Disposal
Specialist
personnel -
Administrator
Trained and
appointed by
the owner.
Maintenance and repair
personnel / Service
personnel /
Administrator.
Extensive experience of
the product.
transport Commis-
sioning, Operation,
Troubleshooting
Maintenance
Disposal
Specialist
personnel -
Service / Admin-
istrator
Service personnel /
Administrator /
HYDAC Service.
Extensive detailed
experience of the
product.
Tab.2: Target group / Required personnel qualification
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2.2 Hazard symbols / pictograms
The following are the safety symbols / pictograms in this
manual. They indicate specific dangers to persons, property or
to the surroundings. Observe these safety symbols / picto-
grams and act with particular caution in such cases. Always
keep all symbols / pictograms complete and legible.
Warning signs used
These marks can be found for all safety and warning instruc-
tions in this manual which indicate particular dangers to
persons, property or the environment.
Danger point warning
Dangerous electrical voltage warning
Signs used for giving orders
These symbols can be found for all safety and warning instruc-
tions in this manual which indicate particular dangers to
persons, property or the environment.
Follow the direction.
Follow the instructions.
Pull the power plug before opening
Wear eye protection.
Use protective gloves.
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Used GHS symbols
These symbols can be found for all safety and warning instruc-
tions in this manual which indicate particular dangers to
persons, property or the environment.
Hazardous to the environment
Others symbols used
These marks can be found for all safety and warning instruc-
tions in this manual which indicate a particular danger to
persons, property or the environment.
Exposed electrical components
Danger due to operating pressure
Signs used for the required specialist personnel
These symbols show the required training/knowledge for
installation work and/or maintenance work.
Specialist personnel – General / Operating personnel
These persons have a specialist training and several
years of work experience. They are able to assess
and perform the work assigned to them and they are
also able to detect potential dangers.
Specialist personnel - Electrical
These persons have specific specialist training and
several years of work experience. They are able to
assess and perform the work assigned to them, they
are also able to recognize potential dangers.
Specialist personnel - Mechanical
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These persons have specific specialist training and
several years of work experience. They are able to
assess and perform the work assigned to them and
they are also able to detect potential dangers.
Specialist personnel - Service / Administrator
These persons have been trained by the manufac-
turer and are authorized to perform service.
2.3 Danger notifications
The following residual risks can occur in the various life phases
of the product:
Life phase – Installation / Assembly
The following risks could arise during the installation /
assembly life phase:
DANGER
Electric voltage warning
Danger of fatal injury
uIn case of any damage to the insulation, switch off the
supply voltage immediately and arrange for repairs to be
carried out.
uBefore carrying out any work on the electrical system and
before any maintenance, cleaning or repair work,
disconnect the supply line or pull out the power plug.
uNever bypass the fuses or disable them.
uKeep moisture away from live parts.
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Environmentally tip
Open ports
Oil leaking out from open ports
uSoak up the leaking oil with an absorbent cloth and
dispose of it in an environmentally friendly way.
Life phase - Transport / Storage
The following risks could arise during the commissioning /
operation life phase:
Environmentally tip
Open ports
Oil leaking out from open ports
uSoak up the leaking oil with an absorbent cloth and
dispose of it in an environmentally friendly way.
Life phase - Commissioning / Operation
The following risks could arise during the commissioning /
operation life phase:
CAUTION
Hot surfaces between electric motor and pump
Risk of burns
uAllow the magnetic coupling to cool down.
Life phase - Maintenance / Troubleshooting
The following dangers could arise during the life phase of
maintenance / troubleshooting:
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DANGER
Electric voltage warning
Danger of fatal injury
uIn case of any damage to the insulation, switch off the
supply voltage immediately and arrange for repairs to be
carried out.
uBefore carrying out any work on the electrical system and
before any maintenance, cleaning or repair work,
disconnect the supply line or pull out the power plug.
uNever bypass the fuses or disable them.
uKeep moisture away from live parts.
WARNING
The hydraulic system is under operating pressure
Danger of bodily injury
uThe hydraulic system must be depressurized before
performing any work on it.
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2.4 Observing regulatory information
Observe the following regulatory information and directives:
– Legal and local regulations for accident prevention
– Legal and local regulations for environmental protection
and environmental requirements
– Country-specific regulations, organization-specific regula-
tions
– Occupational safety rules
2.5 Observing environmental precautions
Take all measures to protect the environment. Ensure that no
operating medium is released into the environment (soil or
water).
Environmentally tip
Operating fluid/operating medium is released into the soil or
water
Environmental hazard
uRemove any escaped operating fluid/operating medium
immediately and dispose of it in an environmentally sound
manner.
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