HYDAC FILTER SYSTEMS CSI-C-11 User manual

CSI-C-11
ConditionSensor Interface
Operating Instruction
English (translation of original instructions)
Document No. : 4548075
Follow these instructions for proper and safe use.
Keep for future reference.
Valid from firmware versions up V 2.50

Impressum
Manufacturer/publisher and responsible for the content:
Address of the manufacturer Contact address
HYDAC FILTER SYSTEMS GMBH HYDAC FILTER SYSTEMS GMBH
Industriegebiet Justus-von-Liebig-Str., Werk 20
66280 Sulzbach / Saar 66280 Sulzbach / Saar
Germany Germany
Telephone: [phone]
Telefax: [phone]
E-mail: [email protected]
Homepage: www.hydac.com
Court of registration: Saarbrücken, HRB 17216
Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering
Documentation Representative
The contact data of the person authorized with the documentation is:
Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Germany
Telephone: [phone]
Telefax: [phone]
E-mail: [email protected]
Date of printing: 8/5/2020
© HYDAC FILTER SYSTEMS GmbH 2020
Subject to technical modifications.

HYDAC FILTER SYSTEMS GMBH Table of Contents
BeWa CSI-C-11 4548075 from_V250_up en-us iii
Table of Contents
1 General ..................................................................................................................... 6
1.1 Target group of the manual ............................................................................6
1.2 Illustrations in the manual...............................................................................7
1.2.1 Illustration on the title page ................................................................7
1.2.2 Representation of requirements.........................................................8
1.2.3 Representation of procedural instructions .........................................8
1.2.4 Representation of intermediate results/results...................................9
1.2.5 Representation of warning/general safety information.....................10
1.2.6 Signal words and their meaning in the general safety information ..11
1.3 Supplementary symbols ...............................................................................12
1.4 Exclusion of liability/warranty .......................................................................12
1.5 Notes on copyright .......................................................................................13
2 Safety ...................................................................................................................... 14
2.1 Observing environmental precautions..........................................................14
2.2 Danger notifications......................................................................................14
3 Performance overview ............................................................................................ 16
3.1 Scope of delivery..........................................................................................17
3.2 Dimensions...................................................................................................18
3.3 Proper/Designated Use ................................................................................19
3.4 Improper Use or Use Deviating from Intended Use .....................................20
3.5 Technical Data .............................................................................................21
3.6 Decoding the model code label ....................................................................23
3.6.1 Model code ......................................................................................24
3.7 Sensor overview and functions ....................................................................25
4 Storage and transport ............................................................................................. 27
5 Assembly, installation and commissioning.............................................................. 28
5.1 Assembling the CSI......................................................................................28
5.2 Connection overview ....................................................................................30
5.2.1 Pin assignment – DC IN / HSI..........................................................31
5.2.2 Pin assignment – Sensor 1 IN..........................................................31
5.2.3 Pin assignment – Sensor 2 IN..........................................................32

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5.2.4 Pin assignment - LAN ......................................................................32
5.2.5 Connection examples ......................................................................33
5.3 Commissioning.............................................................................................36
5.3.1 Setting the CSI.................................................................................36
5.3.1.1 Setting CSI via FluMoSmobile ...............................................36
5.3.1.2 Setting the CSI via LAN ..........................................................36
5.3.1.3 Setting the CSI via W-LAN......................................................37
6 Factory settings....................................................................................................... 38
6.1 Description of the factory settings ................................................................38
6.2 Overview of the factory settings ...................................................................42
7 Operation ................................................................................................................ 45
7.1 Evaluating/reading measurement protocols/values......................................46
7.1.1 Evaluating/reading measurement reports/values with FluMoS........46
7.1.2 Reading measurement protocols/values via Modbus ......................48
7.1.2.1 Input Register mapping - New format .....................................49
7.1.2.2 Input Register mapping - Old format.......................................51
7.1.2.3 InputRegistermap - Example with sensors CS1000 and
AS1000 ...................................................................................53
7.1.3 Reading measurement protocols/values via FluMoT.......................54
7.1.4 Reading measurement protocols via FTP........................................54
7.2 Evaluating / Reading the signal light ............................................................54
7.2.1 Method for the determination of contamination limit values according
to ISO12669....................................................................................55
7.2.2 Method for the determination of contamination limit values according
to the Contamination Handbook ......................................................55
7.3 Sending an e-mail notification ......................................................................55
7.3.1 Example - E-mail settings on the web server...................................56
7.4 Open/operate the web interface ...................................................................57
7.4.1 Open/display/operate the web interface via LAN.............................57
7.4.2 Opening/displaying/operating the web interface via LAN ................59
7.5 Sending measured data to the CMX ............................................................60
7.6 Changing the access data for the web interface and FTP ...........................62
8 Performing Maintenance ......................................................................................... 63
9 Troubleshooting/fault rectification ........................................................................... 64
10 Removing / Disposal ............................................................................................... 68

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A Appendix ................................................................................................................. 69
A.1 Contacting Customer Service.......................................................................69
A.2 Accessories ..................................................................................................70
A.2.1 ZBECSI60 connection adapter - Connection overview..................73
Glossary .................................................................................................................. 78
Index ....................................................................................................................... 81

1 | General HYDAC FILTER SYSTEMS GMBH
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1 General
Before you use this product for the first time, read this manual
at least up to the chapter "Operation". If you would like to carry
out maintenance or troubleshooting, you can find the proce-
dure in the respective chapters.
The use and the handling of the product as well as its use are
not self-explanatory and are described in detail in this manual.
This manual will help you to use the product as intended, prop-
erly, effectively, and safely. Please refer to it every time you re-
quire specific details or actions.
Validity of this manual
The diagrams and visualizations in this manual are meant for
general illustration purposes. Therefore, representations and
functional options can deviate from the delivered product.
We reserve the right to modifications to the contents of this
manual without prior notice.
1.1 Target group of the manual
This manual was created for the following target group:
Target group Tasks
Owner Keep this manual and the applicable doc-
uments at the installation location of the
product and also for later use.
Ask the employees to read and follow the
manual and the associated documents, in
particular, the safety and warning instruc-
tions.
Additionally, please observe the product-
related instructions and requirements.
Operator, specialist
personnel:
Read, observe and follow this manual and
the associated documents, in particular,
the safety and warning instructions.
Tab.1: Target group
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1.2 Illustrations in the manual
You will find illustrations in this manual. You can find details re-
garding these in the following chapters.
1.2.1 Illustration on the title page
You will find the following information on the title page of this
manual:
Short name of the product
Product name
Operating and Maintenance Instructions
Document no.: 12345678
English (translation of original instructions)
Valid from: - from s/no. - ... ... - ... ...
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3
Fig.1: Overview / labeling of the title page
1 Short name of the product / product name
2 Type of document
3 Language
4 Document no. / Index
5 Supplementary instructions regarding the validity of the
manual (optional)
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1 | General HYDAC FILTER SYSTEMS GMBH
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Please note that you can directly access information through
the directories. However, this does not release you from the
obligation to read this manual fully before commissioning.
The document no. with the index (4) is meant for identifying
and reordering the manual. The index is incremented every
time the manual is revised or changed.
The manual contains a table of contents, a list of tables and
figures, an index and a glossary.
1.2.2 Representation of requirements
These are absolutely required for carrying out a work activity
on the product and are marked with a check mark and are in
bold in the text.
An example for the representation of requirements:
ühe product is assembled and connected.
üThe product is switched off.
1. Switch the product on.
1.2.3 Representation of procedural instructions
In the case of procedural instructions, there are the two follow-
ing representations:
Procedural instructions with a fixed sequence
Procedural instructions, whose sequence must be complied
with without fail are listed with sequential numbering (1., 2., 3.,
etc.).
An example for procedural instructions with a fixed sequence:
1. Remove the transport securing device.
2. First fill the product.
3. Switch the product on.
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Procedural instructions with a random sequence
Procedural instructions that have a random sequence are
listed as bullet points (-).
An example of a procedural instruction with a random se-
quence:
– Clean the display.
– Rinse the product.
1.2.4 Representation of intermediate results/results
In the case of some activities, it is necessary to carry out work
steps with intermediate results and end results.
Intermediate results are the consequence of activities; they are
marked with an indented arrow.
End results represent the end of an activity and are repre-
sented with a flag.
An example for a procedural instruction with intermediate re-
sult and final result:
1. Switch the product on.
ðThe display lights up.
2. Press the button.
OThe product is now ready for use.
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1 | General HYDAC FILTER SYSTEMS GMBH
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1.2.5 Representation of warning/general safety
information
All the warning / general safety information in this manual are
highlighted with pictograms and signal words. The pictogram
and the signal word give you information of the risk level of the
danger.
Warning/General Safety Information, which is placed ahead of
each activity, are represented as follows:
CAUTION
Type and source of danger
Hazard symbol
Consequence of the danger
Measures to avert danger
►
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1.2.6 Signal words and their meaning in the general
safety information
In these instructions you will find the following signal words:
DANGER
DANGER – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result lethal
or serious injury.
WARNING
WARNING – The signal word indicates a hazardous situation
with a medium level of risk, which, if not avoided, can result
lethal or serious injury.
CAUTION
CAUTION – The signal word indicates a hazardous situation
with a low level of risk, which, if not avoided, can result in mi-
nor or moderate injury.
NOTICE
NOTICE – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result in
damage to property.
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1.3 Supplementary symbols
You will find the following symbols in the manual as additional
details:
Tip for handling the product
Required tools
1.4 Exclusion of liability/warranty
For the warranty provided by us, please refer to the Terms of
Delivery. They are made available to you at the conclusion of
the contract at the latest. You will also find these under
www.hydac.com -> General Terms and Conditions (T&C).
This manual was prepared to the best of our knowledge. Nev-
ertheless and despite the greatest care, it cannot be excluded
that mistakes could have crept in. Therefore, please under-
stand that, in the absence of any provisions to the contrary
hereinafter, our warranty and liability – for any legal reasons
whatsoever – are excluded in respect of the information in this
manual. In particular, we shall not be liable for lost profit or
other financial loss.
This exclusion of liability does not apply in cases of intent and
gross negligence. Moreover, it does not apply to defects which
have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical in-
jury and damage to health. If we negligently breach any mate-
rial contractual obligation, our liability shall be limited to fore-
seeable damage. Claims due to the Product Liability shall re-
main unaffected.
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1.5 Notes on copyright
All copyrights for this manual lies with the manufacturer. No
part of this manual may be reproduced in any form or pro-
cessed, duplicated or distributed using electronic systems with-
out the written consent of the manufacturer. Any infringements
to the above shall be liable to damage compensation.
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2 | Safety HYDAC FILTER SYSTEMS GMBH
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2 Safety
The product is designed as safe. In spite of that, there is dan-
ger in some actions that can only be avoided by using the right
procedures.
These correct procedures and points, which must be followed,
are described in this manual.
2.1 Observing environmental precautions
Take all measures to protect the environment. Ensure that no
operating medium is released into the environment (soil or wa-
ter). Remove any leaked operating medium immediately and in
an environmentally sound manner.
2.2 Danger notifications
The following residual risks can occur in the various life
phases:
Life phase - Commissioning / Operation
The following risks could arise during the Commissioning / Op-
eration life phase:
NOTICE
Identical bus addresses of HSISMART sensors
Erroneous or no communication.
uTake note of different bus addresses of the HSI SMART
sensors.
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NOTICE
Wrong sensor
Erroneous or no communication.
uConnect the CSI-C-11 only to the HSI SMART sensors or
the permitted analog sensors.
NOTICE
Connecting more than two HSI SMART sensors
Erroneous or no communication.
uConnect a maximum of two HSI SMART sensors to the
CSI-C-11.
NOTICE
Connection of more than 4 permitted analog sensors
Erroneous or no communication.
uConnect a maximum of 4 permissible analog sensors to
the CSI-C-11.
NOTICE
Exceeding the maximum permissible line length
Erroneous or no communication.
uObserve the maximum permissible line lengths.
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3 | Performance overview HYDAC FILTER SYSTEMS GMBH
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3 Performance overview
The ConditionSensorInterface CSI-C-11 is an easy-to-use,
compact Condition Monitoring system for fluid-oriented ma-
chine condition monitoring.
Depending on the device configuration, up to two HYDAC HSI
SMART (fluid) sensors and four analogue sensors can be con-
nected to the CSI-C-11 via M12 connectors and supplied with
voltage. Once the sensor values and signals have been read,
they are stored on the integrated data logger, evaluated in
terms of their plausibility and monitored to check whether limit
values have been exceeded. Limit values are set according to
the measured variable with the aid of an assistant. If a limit
value is exceeded, the CSI-C-11 will automatically send out an
alarm via e-mail or the Ethernet and fieldbus interface (Mod-
bus®). This makes it possible to transfer the measured values
to higher-level company networks, condition monitoring sys-
tems (ConditionMonitoring) or control systems (PLCs) in the
HYDAC CMX (cloud).
The special features of the CSI-C-11 include:
– Input channels for 2 HYDAC HSI SMART (fluid) sensors
and 4 analog sensors (optional)
– Sensors and network cables are directly connected via
M12x1 connectors
– Transfer and display of sensor readings via W-LAN, Ether-
net (LAN) and fieldbus (Modbus®)
– The CSI-C-11 stores measurement data
– Integrated algorithms for plausibility checks of measured
values
– An assistant helps to set alarm limits for fluid sensors
– Notifications via e-mail or the network in the event of an
alarm
– Transfer of measured data into the HYDAC CMX (Cloud).
– High protection class with IP66, no need for switch cabi-
net
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3.1 Scope of delivery
The ConditionSensorInterface is packaged and delivered in a
ready-to-use and preset condition. Before commissioning the
unit, check the contents of the package to make sure every-
thing is present.
The following items are supplied:
Qty. Description
1 ConditionSensorInterface CSI-C-11
1 Operating instructions (this document)
Tab.2: Scope of delivery
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3.2 Dimensions
The CSI-C-11 has the following dimensions.
Fig.2: CSI-C-11 dimensions
All dimensions in mm.
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3.3 Proper/Designated Use
Use the ConditionSensorInterface CSI-C-11 only for the appli-
cation described in the following.
Depending on the device type, the ConditionSensorInterface
CSI-C-11 serves to implement digital (HSI SMART sensors
with the HydacSensorInterface HSI) and analog sensor sig-
nals (e.g. 4 - 20 mA) in multiple network protocols (e.g.
HSITCP/IP and Modbus® TCP) and fieldbus protocols (e.g.
Modbus® RTU) which can be transmitted both by cable (LAN)
and wirelessly (W-LAN) to stationary (e.g. desktop PC) and
mobile terminal devices (e.g. smartphone). In addition, the
CSI-C-11 has an internal memory through which the interface
module can also be used as a data logger. Depending on the
type of device, for example, two HSI SMART sensors and four
analog sensors can be connected.
For example:
Permissible HSI SMART sensors (digital):
–CS1000 Series
–AS1000 Series
–MetallicContaminationsensor MCS1000 series
–HYDACLab HLB1000 series
Permitted analog sensors with an analog output:
– 4-20mA (load =500Ω)
– 0-20mA (load =500Ω)
– 0…10VDC
– 0…5VDC
– 2…10VDC
– 1…5VDC
– Example: Temperature measurement transformer,
pressure measurement transformer, differential pres-
sure sensors, volumetric flow sensors or level sensors
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3.4 Improper Use or Use Deviating from Intended Use
Improper use or use deviating from intended may result in haz-
ards and/or will damage the sensor. Examples of improper use
or use deviating from intended use include:
– Operation with non-approved sensors.
– Operation with more than two HSI SMART sensors.
– Operation with more than four analog sensors.
– Modifications to the interface made by the user or pur-
chaser.
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