HYDAC FILTER SYSTEMS CSI-C-11 User manual

CSI-C-11
ConditionSensor Interface
Operating Instruction
English • (translation of original instructions)
Document No. : 4486210 • 11/19/2019
Follow these instructions for proper and safe use.
Keep for future reference.
Valid from firmware versions up V 2.40

Table of Contents HYDAC FILTER SYSTEMS GMBH
ii BeWa CSI-C-11 4486210 from_V240_up en-us lq
Table of Contents
1 General ..................................................................................................................... 5
1.1 Imprint .............................................................................................................. 5
1.2 Documentation Representative........................................................................ 5
1.3 Purpose of this manual .................................................................................... 6
1.4 Target group of the manual.............................................................................. 6
1.5 Target group - Required qualifications/training ................................................ 7
1.6 Illustrations in the manual ................................................................................ 8
1.6.1 Illustration on the title page.................................................................. 8
1.6.2 Representation of requirements .......................................................... 9
1.6.3 Representation of procedural instructions ........................................... 9
1.6.4 Representation of intermediate results/results .................................. 10
1.6.5 Representation of warning/general safety information ...................... 11
1.6.6 Signal words and their meaning in the general safety information .... 12
1.7 Representation/explanation of pictograms..................................................... 13
1.8 Supplementary symbols................................................................................. 14
1.9 Exclusion of liability/warranty ......................................................................... 14
1.10 Notes on copyright ......................................................................................... 15
1.11 Validity of this manual .................................................................................... 15
2 General safety information ...................................................................................... 16
3 Product overview..................................................................................................... 18
3.1 Scope of delivery............................................................................................ 19
3.2 Dimensions .................................................................................................... 20
3.3 Proper/Designated Use.................................................................................. 21
3.4 Improper Use or Use Deviating from Intended Use ....................................... 22
3.5 Technical Data ............................................................................................... 23
3.6 Decoding the model code label...................................................................... 25
3.6.1 Model code ........................................................................................ 26
4 Storage and transport ............................................................................................. 27

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5 Assembly, installation and commissioning.............................................................. 28
5.1 Assembling the CSI........................................................................................ 28
5.2 Connection overview...................................................................................... 30
5.2.1 Pin assignment – DC IN / HSI............................................................ 31
5.2.2 Pin assignment – Sensor 1 IN ........................................................... 31
5.2.3 Pin assignment – Sensor 2 IN ........................................................... 32
5.2.4 Pin assignment - LAN........................................................................ 32
5.2.5 Connection examples ........................................................................ 33
5.3 Commissioning............................................................................................... 36
5.3.1 Parametrizing the CSI ....................................................................... 36
5.3.1.1 Parameterizing the CSI via FluMoS mobile (Android) .............. 36
5.3.1.2 Parameterizing the CSI via a web server ................................. 36
6 Factory settings....................................................................................................... 38
6.1 Description of the factory settings .................................................................. 38
6.2 Overview of the factory settings ..................................................................... 41
7 Operation ................................................................................................................ 44
7.1 Evaluating/reading measurement protocols/values ....................................... 45
7.1.1 Evaluating/reading measurement reports/values with FluMoS ......... 45
7.1.2 Reading measurement protocols/values via Modbus........................ 47
7.1.2.1 Mapping - new format ............................................................... 48
7.1.2.2 Mapping -old format.................................................................. 50
7.1.2.3 Example with CS1000 / AS1000............................................... 52
7.1.3 Reading measurement protocols/values via FluMoT ........................ 53
7.1.4 Reading measurement protocols via FTP ......................................... 53
7.2 Evaluating / Reading the signal light .............................................................. 53
7.3 Sending an e-mail notification ........................................................................ 53
7.3.1 Example - E-mail settings on the web server .................................... 54
8 Performing Maintenance ......................................................................................... 55
9 Troubleshooting/fault rectification ........................................................................... 56
10 Removing / Disposal ............................................................................................... 59
11 Appendix ................................................................................................................. 60

Table of Contents HYDAC FILTER SYSTEMS GMBH
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11.1 Accessories.................................................................................................... 60
11.1.1 ZBECSI60 connection adapter - Connection overview ................... 63
Glossary .................................................................................................................. 68
Index ....................................................................................................................... 71

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1 General
In this chapter, you will find helpful notes on handling these in-
structions.
1.1 Imprint
Manufacturer / publisher and responsible for the content:
Address of the manufacturer Contact address
HYDAC FILTER SYSTEMS
GMBH
Industriegebiet
66280 Sulzbach / Saar
HYDAC FILTER SYSTEMS
GMBH
Justus-von-Liebig-Str., Werk
20
66280 Sulzbach / Saar
Germany Germany
E-mail: [email protected]
Homepage: www.hydac.com
Court of Registration: Saarbrücken , HRB 17216
Executive directors: Mathias Dieter ,
Dipl.Kfm. Wolfgang Haering
Tab.1: Impressum
1.2 Documentation Representative
The contact data of the person authorized with the documenta-
tion is:
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280
Sulzbach / Saar
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Tab.2: Documentation Representative

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1.3 Purpose of this manual
Before you use this product for the first time or if you have
been asked to carry out other work on the product, please read
this manual.
The use and the handling of the product described in the fol-
lowing, as well as its use, are not self-explanatory and are de-
scribed in detail in this manual and the associated technical
documentation.
This manual will help you to use the product as intended, prop-
erly, effectively, and safely. Therefore, you are requested to
read the following chapters attentively and carefully. Please re-
fer to it every time you require decisive details.
This manual informs and warns you of risks, against which the
risk reduction through the design and protective measures may
not be effective or not fully effective.
1.4 Target group of the manual
This manual was created for the following target group.
Target group Tasks
Owner This manual and the associated docu-
ments must be kept accessible at the in-
stallation location of the product and also
for later use.
Ask the employees to read and follow the
manual and the associated documents, in
particular, the safety and warning instruc-
tions.
Observe the additional product-related in-
structions and requirements.
Specialist person-
nel
Read, observe and follow this manual and
the associated documents, in particular,
the safety and warning instructions.
Tab.3: Target group

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1.5 Target group - Required qualifications/training
Persons who work on the equipment must be aware of the
hazards associated with its use.
These operating instructions are intended for:
Auxiliary per-
sonnel:
Such persons have been instructed about the
sensor and informed about potential hazards
that can result from improper use.
Specialist per-
sonnel:
Such persons have corresponding specialist
training and several years' work experience.
They are able to assess and perform the
work assigned to them, they are also able to
recognize potential dangers.
Life phase Person Required knowledge
Transport /
Storage
Auxiliary
personnel
No specialist knowledge re-
quired.
Electrical installa-
tion,
commissioning,
troubleshooting,
decommissioning
Specialist
electrician
Safe handling/use of tools.
Fitting and connection of
electrical lines.
Knowledge of network com-
munication.
Knowledge of using Windows
PCs and of program installa-
tion.
Product-specific knowledge.
Operation,
operations control
Specialist Knowledge of using Windows
PCs/mobile end devices.
Product-specific knowledge.
Dismantling,
disposal
Specialist Proper and environmentally
friendly disposal of materials
and substances.
Knowledge about reuse.
Tab.4: Required qualifications/training

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1.6 Illustrations in the manual
You will find illustrations in this manual. You can find details re-
garding these in the following chapters.
1.6.1 Illustration on the title page
You will find the following information on the title page of this
manual:
Short name of the product
Product name
Operating and Maintenance Instructions
12345678 ● ##.##.####
English (translation of original instructions)
Valid from: - from s/no. - ... ... - ... ...
1
5
2
4
3
Fig.1: Overview / labeling of the title page
1 Short name of the product / product name
2 Type of document
3 Language
4 Document no./Index ● Date of printing
5 Supplementary instructions regarding the validity of the
manual (optional)
Please note that you can directly access information through
the directories. However, this does not release you from the
obligation to read this manual fully before commissioning.

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The document no. with the index (4) is meant for identifying
and reordering the manual. The index is incremented every
time the manual is revised or changed.
The manual contains a table of contents, a list of tables and
figures, an index and a glossary.
1.6.2 Representation of requirements
These are absolutely required for carrying out a work activity
on the product and are marked with a check mark and are in
bold in the text.
An example for the representation of requirements:
ühe product is assembled and connected.
üThe product is switched off.
1. Switch the product on.
1.6.3 Representation of procedural instructions
In the case of procedural instructions, there are the two follow-
ing representations:
Procedural instructions with a fixed sequence
Procedural instructions, whose sequence must be complied
with without fail are listed with sequential numbering (1., 2., 3.,
etc.).
An example for procedural instructions with a fixed sequence:
1. Remove the transport securing device.
2. First fill the product.
3. Switch the product on.
Procedural instructions with a random sequence
Procedural instructions that have a random sequence are
listed as bullet points (-).

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An example of a procedural instruction with a random se-
quence:
– Clean the display.
– Rinse the product.
1.6.4 Representation of intermediate results/results
In the case of some activities, it is necessary to carry out work
steps with intermediate results and end results.
Intermediate results are the consequence of activities; they are
marked with an indented arrow.
End results represent the end of an activity and are repre-
sented with a flag.
An example for a procedural instruction with intermediate re-
sult and final result:
1. Switch the product on.
ðThe display lights up.
2. Press the button.
OThe product is now ready for use.

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1.6.5 Representation of warning/general safety
information
All the warning / general safety information in this manual are
highlighted with pictograms and signal words. The pictogram
and the signal word give you an indication of the severity of the
danger.
Warning / general safety information, which are placed ahead
of each activity, are represented as follows:
CAUTION
Type and source of danger
Hazard symbol
Consequence of the danger
Measures to avert danger
►

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1.6.6 Signal words and their meaning in the general
safety information
In these instructions you will find the following signal words:
DANGER
DANGER – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result lethal
or serious injury.
WARNING
WARNING – The signal word indicates a hazardous situation
with a medium level of risk, which, if not avoided, can result
lethal or serious injury.
CAUTION
CAUTION – The signal word indicates a hazardous situation
with a low level of risk, which, if not avoided, can result in mi-
nor or moderate injury.
NOTICE
NOTICE – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result in
damage to property.

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1.7 Representation/explanation of pictograms
The following are the safety symbols / pictograms in this man-
ual. They indicate specific dangers to persons, property or to
the environment. Observe these safety symbols / pictograms
and act with particular caution in such cases. Always keep all
symbols / pictograms intact and legible.
Warning signs used
These signs are listed for all general safety information and in-
structions in these operating instructions which indicate partic-
ular dangers to persons, property or the environment.
Danger point warning
Dangerous electrical voltage warning
Mandatory action symbols used
These symbols are listed for all general safety information and
instructions in these operating instructions that refer to particu-
lar dangers to persons, property or the environment.
Follow the instructions.
Signs used for the required specialist personnel
These symbols show the required training/knowledge for in-
stallation work and/or maintenance work.

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Specialist personnel - Electrician
Such persons have specific specialist training
and several years' work experience. They are
able to assess and perform the work assigned to
them, they are also able to recognize potential
dangers.
1.8 Supplementary symbols
You will find the following symbols in the manual as additional
details:
Tip for handling the product
Required tools
1.9 Exclusion of liability/warranty
For the warranty provided by us, please refer to the Terms of
Delivery. They are made available to you at the conclusion of
the contract at the latest. You will also find these under
www.hydac.com -> General Terms and Conditions (T&C).
This manual was prepared to the best of our knowledge. Nev-
ertheless and despite the greatest care, it cannot be excluded
that mistakes could have crept in. Therefore, please under-
stand that, in the absence of any provisions to the contrary
hereinafter, our warranty and liability – for any legal reasons
whatsoever – are excluded in respect of the information in this
manual. In particular, we shall not be liable for lost profit or
other financial loss.
This exclusion of liability does not apply in cases of intent and
gross negligence. Moreover, it does not apply to defects which
have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical in-
jury and damage to health. If we negligently breach any mate-

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rial contractual obligation, our liability shall be limited to fore-
seeable damage. Claims due to the Product Liability shall re-
main unaffected.
1.10 Notes on copyright
All copyrights for this manual lies with the manufacturer. No
part of this manual may be reproduced in any form or pro-
cessed, duplicated or distributed using electronic systems with-
out the written consent of the manufacturer. Any infringements
of the above shall be liable to damage compensation.
1.11 Validity of this manual
The diagrams and visualizations in this manual are meant for
general illustration purposes. Therefore, representations and
functional options can deviate from the delivered product.
We reserve the right to changes to the contents of this manual
without prior notice.

2 | General safety information HYDAC FILTER SYSTEMS GMBH
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2 General safety information
Residual risks in the case of proper/designated use
The following residual risks can occur through intended use:
NOTICE
Identical bus addresses of SMART sensors
Erroneous or no communication.
uTake note of different bus addresses of the HYDAC
SMART sensors.
NOTICE
Wrong sensor
Erroneous or no communication.
uConnect the CSI-C-11 only with HYDAC SMART sensors
or the permitted analog sensors.
NOTICE
Connecting more than two HYDAC SMART sensors
Erroneous or no communication.
uConnect a maximum of two HYDAC SMART sensors to
the CSI-C-11.

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NOTICE
Connection of more than 4 permitted analog sensors
Erroneous or no communication.
uConnect a maximum of 4 permitted analog sensors to the
CSI-C-11.
NOTICE
Exceeding the maximum permissible line length
Erroneous or no communication.
uObserve the maximum permissible line lengths.

3 | Product overview HYDAC FILTER SYSTEMS GMBH
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3 Product overview
The ConditionSensorInterface CSI-C-11 is an easy-to-use,
compact condition monitoring system for fluid-oriented ma-
chine condition monitoring.
Depending on the device configuration, up to two
HYDAC HSI SMART (fluid) sensors and four analogue sensors
can be connected to the CSI-C-11 via M12 connectors and
supplied with voltage. Once the sensor values and signals
have been read, they are stored on the integrated data logger,
evaluated in terms of their plausibility and monitored to check
whether limit values have been exceeded. Limit values are set
according to the measured variable with the aid of an assis-
tant. If a limit value is exceeded, the CSI-C-11 will automati-
cally send out an alarm via e-mail or the Ethernet and fieldbus
interface (Modbus®). This makes it possible to transfer the
measured values to higher-level company networks, condition
monitoring systems (CM) or control systems (PLCs).
The special features of the CSI-C-11 include:
– Input channels for 2 HYDAC HSI SMART (fluid) sensors
and 4 analog sensors (optional)
– Sensors and network cables are directly connected via
M12x1 connectors
– Sensor readings can be transferred and displayed via
WLAN, Ethernet and Fieldbus (Modbus®)
– The CSI-C-11 stores measurement data
– Integrated algorithms for plausibility checks of measured
values
– An assistant helps to set alarm limits for fluid sensors
– Notifications via e-mail or the network in the event of an
alarm
– High protection class with IP66, no need for switch cabi-
net

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3.1 Scope of delivery
The ConditionSensorInterface is packaged and delivered in a
ready-to-use and preset condition. Before commissioning the
unit, check the contents of the package to make sure every-
thing is present.
The following items are supplied:
Qty. Description
1 ConditionSensorInterface CSI-C-11
1 Operating instructions (this document)
Tab.5: Scope of delivery

3 | Product overview HYDAC FILTER SYSTEMS GMBH
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3.2 Dimensions
The CSI-C-11 has the following dimensions.
Fig.2: CSI-C-11 dimensions
All dimensions in mm.