Hydac FCU 1310 Manual

FCU 1310
FluidControl Unit
Operating and maintenance instructions
English (translation of original instructions)
Valid from firmware version V 3.00 up
Valid from series no. (S/N) 0002S01831K0001000
Keep for future reference.
Document No.: 3371346f

Imprint
Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saar
Germany
Phone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
Homepage:
www.hydac.com
Court of Registration:
Saarbrücken, HRB 17216
Executive director:
Mathias Dieter,
Dipl.Kfm. Wolfgang Haering
Documentation representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Phone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.
Technical specifications are subject to change without notice.
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Content
Content
Imprint............................................................................................................2
Documentation representative ....................................................................2
Content ..........................................................................................................3
What's New — Changes to the manual.......................................................7
Preface...........................................................................................................8
Technical Support........................................................................................8
Modifications to the Product ........................................................................8
Warranty......................................................................................................8
Using the documentation.............................................................................9
Safety information ......................................................................................10
Hazard symbols.........................................................................................10
Signal words and their meaning in the safety information and
instructions ................................................................................................11
Structure of the safety information and instructions...................................12
Observe regulatory information .................................................................12
Proper/Designated Use .............................................................................13
Periodic intermittent duty - operating mode S3, (as per DIN EN
60034-1 / DIN VDE 0530, part 1) ...........................................................14
Improper Use or Use Deviating from Intended Use...................................15
Qualifications of personnel / target group ..................................................16
Wear personal protection equipment.........................................................17
Stoppage in an emergency (EMERGENCY STOP)...................................17
FCUOpening/Closing..................................................................................18
FCUtransporting .........................................................................................19
FCUstoring ..................................................................................................20
Decoding the model code label .................................................................21
Checking the scope of delivery .................................................................23
What can the product do?..........................................................................24
Counting contaminant particles .................................................................25
How the product works ..............................................................................27
Overview of control panel/operating elements...........................................28
Dimensions................................................................................................29
Hydraulic diagram......................................................................................30
Using the BatteryPack (accessory) ...........................................................31
Preparing the FCU for measurement ........................................................36
Connecting/Disconnecting the FCU electrically.........................................36
Plug in/Detach return hose ........................................................................37
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Content
Selecting the measurement location..........................................................38
Select the measurement method according to the pressure
involved .....................................................................................................39
Measuring up to max. 45 bar / 650 psi.......................................................40
Measuring in the range 5 to 345 bar / 217 to 5000 psi ..............................43
Measuring from unpressurized containers.................................................47
FCUoperating ..............................................................................................49
Display and keypad elements....................................................................49
Clicking through the display.......................................................................51
- Display.............................................................................51
- Display.............................................................................52
Displaying measured variables..................................................................53
"" measured variable ........................................................................53
"" measured variable .......................................................................53
"" measured variable.......................................................................53
"" measured variable ..................................................53
"" measured variable.........................................................53
Display service variables ...........................................................................54
"" service variable...........................................................................54
"" service variable..........................................................................54
Select operating level / configuration menu.............................................55
Operate / Set up menu ..............................................................56
– Setting date/time.............................................................57
- Set bus address...............................................................57
- Delete memory ................................................................58
- Set measuring time .............................................................58
– Select calibration type ........................................................59
– Reset to default settings..................................................59
- Cancel..............................................................................60
– Save data ..............................................................................60
Operating/Setting measuring menu ...........................................................61
– Record measurements....................................................62
- Display free memory ........................................................63
– Change name of measurement point..............................64
- Set temperature unit ........................................................65
- Cancel..............................................................................66
– Save data ..............................................................................66
Performing measurements ........................................................................67
Reading internal measurement memory...................................................68
Read out measured values via DATA interface.........................................69
Connecting FCU with a CSI-B-2 kit ........................................................69
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Content
Pins used on the DATA interface (HYDAC Sensor Interface –
HSI) ........................................................................................................69
Connecting FCU with HMG 510 / HMG 3000 / 4000..............................70
Reading out USB interface measured values............................................71
Copying measurements onto a USB data stick ......................................71
- Data transmission failed .....................................74
Reading out measured values via Bluetooth interface...............................75
Installing the Bluetooth USB adaptor......................................................76
Guarantee and liability for the USB adapter........................................76
Connecting/Linking the FCU via Bluetooth.............................................76
Evaluating measurement records .............................................................77
Measurement record directories according to measurement point............77
Measurement report file names.................................................................77
Opening measurement reports..................................................................78
The measurements are shown as dates ................................................80
Evaluating/Reading measurement reports with FluMoS .........................82
Preparing the FCU for transport ................................................................83
Performing maintenance............................................................................87
FCUcleaning..............................................................................................87
FCU flushing..............................................................................................88
Clean the suction strainer..........................................................................92
Checking the high pressure adapter..........................................................96
Cleaning / changing the strainer in the high pressure adapter ...............97
Cleaning / changing the strainer in the high pressure adapter ...............98
Identifying and interpreting status/error messages ................................99
Restarting/resetting ..................................................................................103
Taking the FCU out of operation .............................................................103
Shutting down the FCU............................................................................103
FCUdisposing ..........................................................................................103
Locating spare parts.................................................................................104
Selecting accessories..............................................................................105
Checking the measuring accuracy..........................................................107
FCUcalibrating.........................................................................................107
Technical Data...........................................................................................108
Appendix ...................................................................................................110
Model Code .............................................................................................110
Finding Customer Service / Service stations ...........................................111
Germany ..............................................................................................111
USA......................................................................................................111
Australia ...............................................................................................111
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Content
Brazil ....................................................................................................112
Factory default settings............................................................................112
Overview / Definition of the cleanliness classes ......................................113
Cleanliness class acc. to ISO 4406:1999.............................................113
ISO 4406 overview table ...................................................................114
Difference between ISO4406:1987 and ISO4406:1999 .......................115
Cleanliness class acc. to SAE AS 4059 ...............................................116
SAE AS 4059 overview table ............................................................116
Display cleanliness classes according to SAE Absolute particle
count larger than a defined particle size...............................................117
Specifying a cleanliness code for each particle size .........................117
Specifying the highest cleanliness code measured...........................117
Cleanliness class acc. to NAS 1638.....................................................118
EC declaration of conformity....................................................................119
Explanation of terms and abbreviations...................................................121
Index........................................................................................................122
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What's New — Changes to the manual
What's New — Changes to the manual
The index is featured on the cover sheet of the operating and maintenance
manual and in the lower left corner of each page after the part number.
Index "a" from firmware version V 1.10
-Change to the items delivered
-Change of Bluetooth device name to "FCU1310"
Index "b" — from firmware version V 2.00
-Change to the items delivered
-"USB connection" chapter added
-Additions made to user interface chapters
-Additions made to "BatteryPack" chapter
Index "c"
-Index adapted
Index "d"
-Restrictions on use of fluid with flash point < 55 °C added
-Spare parts list adapted
-"Transporting FCU" section updated
-Filling the hose lines before measuring is no longer necessary.
Index "e" from firmware version V 3.00
-From firmware V3.00 / from series no. 0002S01831K0001000
-Update / corrections / reworking
-Index added
Index "f" from firmware version V 3.00
-Update / corrections / reworking
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Preface
Preface
These operating instructions were made to the best of our knowledge.
Nevertheless and despite the greatest care, it cannot be excluded that
mistakes could have crept in. Therefore please understand that, in the
absence of any provisions to the contrary hereinafter, our warranty and
liability – for any legal reasons whatsoever – are excluded in respect of the
information in these operating instructions. In particular, we shall not be liable
for lost profit or other financial loss.
This exclusion of liability does not apply in cases of intent and gross
negligence. Moreover, it does not apply to defects which have been
deceitfully concealed or whose absence has been guaranteed, nor in cases
of culpable harm to life, physical injury and damage to health. If we
negligently breach any material contractual obligation, our liability shall be
limited to foreseeable damage. Claims due to Product Liability shall remain
unaffected.
Technical Support
If you have any questions, suggestions, or encounter any problems of a
technical nature, please don't hesitate to contact us. When contacting us,
please always include the model code, serial no. and part no. of the product:
Fax:
[phone]
E-mail:
[e-mail]
Modifications to the Product
We would like to point out that changes to the product (e.g. purchasing
options, etc.) may result in the information in the operating instructions no
longer being completely accurate or sufficient.
After modification or repair work that affects the safety of the product has
been carried out on components, the product may not be returned to
operation until it has been checked and released by a HYDAC technician.
Please notify us immediately of any modifications made to the product
whether by you or a third party.
Warranty
For the warranty provided by us, please refer to the terms of delivery of
HYDAC FILTER SYSTEMS GMBH.
You will find these under www.hydac.com -> General Terms and Conditions.
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Preface
Using the documentation
Note that the method described for locating specific information
does not release you from your responsibility of carefully reading
all these instructions prior to starting the unit up for the first time
and at regular intervals in the future.
What do I want to know?
I determine which topic I am looking for.
WHERE can I find the information I’m looking for?
The document has a table of contents at the beginning. I select the chapter
I'm looking for and the corresponding page number.
de
HYDACFiltertechnikGmbH
BeWa123456ade
Seite x
Produkt/Kapitel
200x-xx- xx
The documentation number with its index enables you to order another copy
of the operating and maintenance instructions. The index is incremented
every time the manual is revised or changed.
Chapter description
Page number
Edition date
Document language
Documentation no.
with index/
file name
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Safety information
Safety information
The product was built according to the statutory provisions valid at the time of
delivery and satisfies current safety requirements.
Any residual hazards are indicated by safety information and instructions and
are described in the operating instructions.
Observe all safety and warning instructions attached to the product. They
must always be complete and legible.
Do not operate the product unless all the safety devices are present.
Secure the hazardous areas which may arise between the product and other
equipment.
Maintain the product inspection intervals prescribed by law.
Document the results in an inspection certificate and keep it until the next
inspection.
Hazard symbols
These symbols are listed for all safety information and instructions in these
operating instructions which indicate particular hazards to persons, property
or the environment.
Observe these instructions and act with particular caution in such cases.
Pass all safety information and instructions on to other users.
General hazard
Danger due to electrical voltage / current
Exposed electrical components
Danger of electrical shock
Danger due to operating pressure
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