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Contents
1. Mechanism......................................................................................................................................1
1.1 Notes for Your Safety........................................................................................................................................................... 1
1.2 Description.............................................................................................................................................................................. 1
1.3 Identification........................................................................................................................................................................... 1
1.4 Transport and Unpacking.................................................................................................................................................... 2
1.5 Accessories Supplied .......................................................................................................................................................... 2
1.6 Preparations for installing the barfeeder........................................................................................................................ 2
1.7 Mounting, Anchoring and Alignment............................................................................................................................... 3
1.8 Changing the Push rod........................................................................................................................................................ 4
1.9 Retraction of the Barfeeder for Spindle Service............................................................................................................ 4
1.10 Bar Rack Height adjustment............................................................................................................................................. 4
1.11 Maintenance ......................................................................................................................................................................... 4
Figure 1 – Floor Plan........................................................................................................................................................... 5
Figure 2 – Assembly Plan.................................................................................................................................................. 6
Figure 3 – Manual Adjustments........................................................................................................................................ 7
Figure 5 - Retracting The Barfeeder............................................................................................................................... 8
Figure 6 - Transportation by forklift truck ..................................................................................................................... 9
Figure 7 – Greasing the Ball screw................................................................................................................................10
Figure 8 - Transportation by crane/hoist cables........................................................................................................ 11
2. Operation Panel............................................................................................................................12
2.1 Power On and First Screen............................................................................................................................................... 12
2.2 Select Manual / Auto mode............................................................................................................................................... 13
2.3 Manual operation................................................................................................................................................................. 14
2.4 Auto cycle.............................................................................................................................................................................. 15
3. User Setup ....................................................................................................................................21
3.1 User Setup Introduction..................................................................................................................................................... 21
3.2 BAR TYPE / Diameter ......................................................................................................................................................... 23
3.2.1 Bar Type ..................................................................................................................................................................... 23
3.2.2 Bar Diameter Setting............................................................................................................................................... 24
3.2.3 Material Selection..................................................................................................................................................... 24
3.2.4 Push Torque Adjustment....................................................................................................................................... 25
3.3 Component length............................................................................................................................................................... 26
3.4 Position Setup...................................................................................................................................................................... 27
3.4.1 End of Bar Position................................................................................................................................................. 27
3.4.1.1 Spindle length setup.................................................................................................................................... 28
3.4.1.2 Clamping length setup ................................................................................................................................28
3.4.2 Loading selection..................................................................................................................................................... 29
3.4.3 Pushrod retract position....................................................................................................................................... 31
3.5 Feeding type......................................................................................................................................................................... 33
3.5.1 Sub spindle pull................................................................................................................................................ 34
3.5.2 Barfeeding with / without turret................................................................................................................... 37
3.6 Bar rack Angle...................................................................................................................................................................... 49
3.7 Back stop............................................................................................................................................................................... 50
3.8 Chucking mode.................................................................................................................................................................... 54
3.9 Center line correction......................................................................................................................................................... 55
3.10 Barfeed Programs............................................................................................................................................................. 56
3.10.1 Ways to search DATA address........................................................................................................................... 56
3.10.2. To Save MMI Data to DATA 01........................................................................................................................... 58
3.10.3. To Transfer DATA 10 to MMI Data Base.......................................................................................................... 62
3.10.4. To Reset DATA 10................................................................................................................................................. 64
3.11 Other..................................................................................................................................................................................... 66
3.11.2 Eject remnant.......................................................................................................................................................... 66
3.11.3 Shaft Load................................................................................................................................................................ 70
3.11.4 Part Counter............................................................................................................................................................ 72
3.11.5 Bar length (MAX Setting) ..................................................................................................................................... 74
3.11.6 Hexagonal bar time setting.................................................................................................................................. 75
3.11.7 1st feed error correction..................................................................................................................................... 76
3.11.8 Chuck Close Bar Check Torque Value Setting............................................................................................... 77
4. System Setup ...............................................................................................................................78
4.1 System Setup Introduction............................................................................................................................................... 79
4.2 Interface Signals Selection............................................................................................................................................... 80
4.2.1 Bar End Signal Function ........................................................................................................................................ 80
