HydraMaster Titan 575 User manual

Titan 575
Owner’s Manual
HydraMaster
11015 47th Avenue West
Mukilteo, Washington 98275
MAN-44326 Rev. 0, September 1, 2011
(182-576-D)
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic
retrieval systems) without the express written permission of HydraMaster. Specications and information in this document are
subject to change without prior notice. All rights reserved. © 2011 HydraMaster

i - Titan 575 Owner’s Manual
Table of Contents
GENERAL INFORMATION...........................................................................SECTION 1
System Concept...................................................................................... 1-3
Contact Information................................................................................. 1-4
Warnings, Cautions and Notices.............................................................1-5
Responsibilities.......................................................................................1-9
Machine Specications ........................................................................... 1-12
Optional Equipment.................................................................................1-14
Spare Parts.............................................................................................1-15
High Altitude Operation...........................................................................1-17
Local Water Precautions.........................................................................1-17
INSTALLATION INFORMATION...................................................................SECTION 2
Operating the Titan 575 In Hot Weather .................................................2-2
Setting Up the Titan 575.......................................................................... 2-5
Orientation of Fuel Pump........................................................................2-6
CLEANING INFORMATION.........................................................................SECTION 3
Precautions.............................................................................................3-1
Preparing the Carpet for Extraction.........................................................3-2
Rinse and Recover..................................................................................3-2
Overwetting.............................................................................................3-3
Streaking.................................................................................................3-3
Cleaning Tool Tips...................................................................................3-4
Severe Cleaning Situations..................................................................... 3-8
OPERATING INSTRUCTIONS.....................................................................SECTION 4
Setting the Temperature..........................................................................4-3
Start-up Procedure.................................................................................. 4-4
Setting the Pressure (for Optional High Pressure Washing Kit).............. 4-5
Shut Down Procedure............................................................................. 4-7
MACHINE MAINTENANCE.......................................................................... SECTION 5
Operational Maintenance........................................................................ 5-2
Overall Machine Maintenance.................................................................5-4
Engine Maintenance ............................................................................... 5-5
High Pressure Pump Maintenance ......................................................... 5-8
Vacuum System Maintenance ................................................................ 5-17
Descaling Procedure (Required)............................................................. 5-18
Freeze Guarding.....................................................................................5-19

Titan 575 Owner’s Manual - ii
WATER AND CHEMICAL SYSTEM............................................................. SECTION 6
ELECTRICAL SYSTEM................................................................................SECTION 7
Electrical System Information..................................................................7-1
SYSTEMS TROUBLESHOOTING............................................................... SECTION 8
Heating System....................................................................................... 8-2
Chemical System....................................................................................8-3
Engine..................................................................................................... 8-4
High Pressure System ............................................................................ 8-7
Vacuum System...................................................................................... 8-9
ASSEMBLIES AND PARTS LISTS...............................................................SECTION 9
Machine Assembly Parts List .................................................................9-2
Frame Assembly Parts List .................................................................... 9-11
Engine Assembly Parts List .................................................................... 9-15
Exhaust Assembly Parts List ..................................................................9-16
Top Cover Assembly Parts List .............................................................. 9-17
Flywheel Plate Assembly Parts List ....................................................... 9-19
Upper Dash Assembly Parts List ............................................................ 9-21
Electrical Panel Assembly Parts List ......................................................9-24
Blower Assembly Parts List.....................................................................9-26
Pump and Silencer Assembly Parts List .................................................9-27
Pump Assembly Parts List ......................................................................9-30
Water Box Assembly Parts List...............................................................9-32
Lower Dash Assembly Parts List............................................................. 9-35
Side Cover Assembly Parts List.............................................................. 9-36
Grill Assembly Parts List .........................................................................9-37
Blower Heat Exchanger Assembly Parts List.......................................... 9-40
Coolant Heat Exchanger Assembly Parts List......................................... 9-41
Diverter Valve Box Assembly Parts List..................................................9-42
By-Pass Valve Assembly Parts List.........................................................9-43
3-Way Valve Assembly Parts List............................................................ 9-44
Actuator Valve Assembly Parts List.........................................................9-45
Hi Pressure Manifold Assembly Parts List ..............................................9-46
70 Gallon Universal Recovery TankAssembly Parts List........................ 9-48
100 Gallon Universal Recovery TankAssembly Parts List...................... 9-50
70 Gallon Universal Recovery Tank for
85 Gallon Rotomolded TankAssembly Parts List.............................. 9-54
100 Gallon URT for 85 Gallon Rotomolded Tank Assembly Parts List ... 9-58
High Pressure Washing Kit - Pump Assembly Parts List........................9-60
High Pressure Washing Kit - Lower Left Dash Assembly Parts List .......9-61
Recovery Tank Cover with 2 1/2” Port KitAssembly Parts List............... 9-63
Hose Routings.........................................................................................9-64

iii - Titan 575 Owner’s Manual
HOW TO ORDER PARTS............................................................................ SECTION 10
Warranty Parts Orders ............................................................................ 10-1
Parts Orders............................................................................................ 10-1
Emergencies...........................................................................................10-1
WARRANTY INFORMATION.......................................................................SECTION 11
Blower ....................................................................................................11-1
High Pressure Water Pump ................................................................... 11-1
Vacuum Tank ..........................................................................................11-1
Chemical System....................................................................................11-1
Control Panel .........................................................................................11-1
Vacuum and Solution Hoses ..................................................................11-2
Cleaning Wand and Tool.........................................................................11-2
Water Heating System ............................................................................ 11-2
Hard Water Deposits............................................................................... 11-2
Warranty Procedure................................................................................11-2
ACCESSORIES AND CHEMICAL SOLUTIONS..........................................SECTION 12