HydraMaster CDS xDrive User manual

CDS xDrive
Owner’s Manual
HydraMaster
11015 47th Avenue West
Mukilteo, Washington 98275
MAN-46605 Rev. A, January 2017
(P/N 000-182-900)
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic
retrieval systems) without the express written permission of HydraMaster. Specications and information in this document are
subject to change without prior notice. All rights reserved. © 2017 HydraMaster
*000-182-900*

Table Of Contents
GENERAL INFORMATION...........................................................................SECTION 1
CDS xDrive Unit Overview.................................................................1-2
Contact Information ...........................................................................1-3
Warnings, Cautions and Notices .......................................................1-3
Machine Specications......................................................................1-6
Responsibilities..................................................................................1-8
Battery Relearn for Ford Van............................................................. 1-9
Local Water Precautions....................................................................1-10
Waste Water Disposal Advisory.........................................................1-13
CHEMICALS AND CLEANING ....................................................................SECTION 2
Cleaning Precautions.........................................................................2-2
Cleaning Stroke Procedure................................................................2-2
Overwetting........................................................................................2-3
OPERATING INSTRUCTIONS..................................................................... SECTION 3
Before Operating the CDS xDrive......................................................3-1
CDS xDrive Start Up..........................................................................3-2
CDS xDrive Flood Restoration Work................................................. 3-3
CDS xDrive Shut Down ..................................................................... 3-3
3 Speed Throttle Control Function.....................................................3-5
FREEZE GUARD .........................................................................................SECTION 4
Draining the CDS xDrive....................................................................4-3
Freeze Protecting Pump In System...................................................4-4
WATER AND CHEMICAL SYSTEM .............................................................SECTION 5
Water and Chemical Flow Operation.................................................5-1
Chemical System Maintenance......................................................... 5-2
WATER PUMP MAINTENANCE .................................................................. SECTION 6
Daily Maintenance............................................................................. 6-1
Periodic Maintenance........................................................................ 6-2
I - CDS xDRIVE Owner’s Manual

VACUUM BLOWER SYSTEM...................................................................... SECTION 7
Vacuum Blower Lubrication...............................................................7-1
Recovery Tank Inlet Filter..................................................................7-2
ELECTRICAL SYSTEM................................................................................SECTION 8
Electrical Schematic ..........................................................................8-4
Wiring Diagrams................................................................................ 8-5
ASSEMBLIES AND PARTS LISTS...............................................................SECTION 9
Package - CDS xDrive Parts List.......................................................9-3
Assembly - Console Parts List...........................................................9-5
Power Pack Assembly Parts List.......................................................9-8
Frame Assembly Parts List................................................................ 9-12
Blower Assembly Parts List ............................................................... 9-14
Heat Sink Assembly Parts List........................................................... 9-16
Instrument Panel Assembly Parts List...............................................9-18
Hi-Psi Manifold Assembly Parts List..................................................9-19
Bypass Valve Assembly Parts List.....................................................9-20
Dash Panel Assembly Parts List........................................................ 9-22
Pump Assembly Parts List.................................................................9-24
Blower HX Assembly Parts List .........................................................9-26
Top Cover Assembly Parts List.......................................................... 9-27
Right Cover Assembly Parts List ....................................................... 9-28
Recovery Tank Assembly Parts List...................................................9-30
Dual Heat Exchanger Parts List ........................................................9-32
Water Box Assembly Parts List.......................................................... 9-34
Tank Cover Assembly Parts List........................................................9-35
Vacuum Relief Valve Assembly Parts List .........................................9-36
Battery Assembly Parts List............................................................... 9-37
TROUBLESHOOTING .................................................................................SECTION 10
System Troubleshooting....................................................................10-3
Controller Codes................................................................................10-10
Chemical System Troubleshooting....................................................10-14
Water Pump System Troubleshooting ..............................................10-16
Vacuum Blower Troubleshooting....................................................... 10-19
Heating System Troubleshooting.......................................................10-20
CDS xDRIVE Owner’s Manual - II

MACHINE MAINTENANCE..........................................................................SECTION 11
Operational Maintenance...................................................................11-1
Appearance Maintenance.................................................................. 11-2
Long-Term Maintenance Schedule.................................................... 11-3
HOW TO ORDER PARTS............................................................................SECTION 12
Warranty Parts Orders.......................................................................12-1
Parts Orders ......................................................................................12-1
Emergencies......................................................................................12-1
WARRANTY INFORMATION....................................................................... SECTION 13
Blower ...............................................................................................13-1
High Pressure Water Pump ..............................................................13-1
Vacuum Tank .................................................................................... 12-1
Chemical System...............................................................................13-1
Control Panel ....................................................................................13-1
Vacuum and Solution Hoses ............................................................. 13-2
Cleaning Wand and Tool.................................................................... 13-2
Water Heating System.......................................................................13-2
Hard Water Deposits .........................................................................13-2
Warranty Procedure........................................................................... 13-2
For Your Reference:...........................................................................13-2
III - CDS xDRIVE Owner’s Manual

1-1: General Information
1 - General Information
The CDS xDrive is HydraMaster’s newest, most technologically advanced carpet
cleaning and hard surface cleaning machine. This electrically powered system has
been designed to t into a compact, modular conguration, providing not only high
performance but ease of installation and
simpler maintenance.
The drive shaft, associated bearings
and universal joints typically associated
with other clutch drive systems have
been eliminated from the CDS xDrive,
which means it can also be installed in
various van types without major vehicle
modications. (Currently installed in the Ford
Transit)
The CDS xDrive features:
• a HydraMaster-exclusive generator
located in the van’s front end
• a power pack assembly that includes
a HydraMaster-exclusive motor, which
drives the Gardner Denver 408 Tri-Flow®blower, and the General Pump® high
pressure water pump
• two pack programmable electronic controllers - one dedicated to the generator and
one dedicated to the blower
• a 48 V battery pack
It is the purpose of this manual to help you properly understand, maintain and service
your CDS xDrive. Follow the directions carefully and you will be rewarded with years of
protable, trouble-free operation.
This Owner’s Manual contains operation instructions as well as information required for
proper maintenance of the CDS xDrive.
It is imperative that no section be overlooked when preparing for operation of this
equipment. Please read this Owner’s Manual to familiarize yourself with the operation
of the CDS xDrive. Truckmount System, paying special attention to all Warnings and
Cautions.

General Information: 1-2
Blower
Controller
Blower
High Pressure
Water Pump
Silencer
Figure 1-1. CDS xDrive Rear End Unit Showing Location of Power Pack, Silencer
and Controllers.
Generator
Controller

1-3: General Information
CONTACT INFORMATION
If you have any questions regarding the operation, maintenance or repair of this machine,
please contact your local distributor.
To nd a local distributor, please visit our website at
http://hydramaster.com/HowToBuy/DealerLocator.aspx
If your question cannot be resolved by your distributor or by the information within this
manual, you may contact HydraMaster direct using the following phone numbers.
HOURS TELEPHONE NUMBERS E-MAIL ADDRESSES
Monday-Friday
7:00 a.m. to 5:00 p.m.
Pacic Time
Technical Support
[phone]
FAX : [phone]
Technical Support
[e-mail]
Customer Service/Parts
800) 426-1301
FAX : [phone]
Customer Service/Parts
[e-mail]
Whencallingyourdistributor,besuretoreferencetheserialnumberand date of purchase.
FOR YOUR REFERENCE:
Serial No.
Date of Purchase:
Purchased From (Distributor):

General Information: 1-4
WARNINGS, CAUTIONS AND NOTICES
HydraMaster uses this WARNING symbol throughout the manual to warn of possible injury or death.
This CAUTION symbol is used to warn of possible equipment damage.
This NOTICE symbol indicates that federal or state regulatory laws may apply,
and also emphasizes supplemental information.