HydraMaster Titan 875 User manual

Copyright© 2008
HYDRAMASTER® Corporation
Mukilteo, Washington
MAN-182-077-D
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or
electronic retrieval systems) without the express written permission of the HYDRAMASTER Corporation. All rights reserved.
Revised October 2008
11015 47th Avenue W, Mukilteo, WA 98275

ii - Titan Owner’s Manual
GENERAL INFORMATION ........................................................................... Section 1
Contact Information ........................................................................... 1-2
Warnings, Cautions, and Notices ...................................................... 1-3
Responsibilities ................................................................................. 1-7
Fuel Pump Installation Guidelines ...................................................... 1-10
Vehicle Preparation ........................................................................... 1-12
High Altitude Operation...................................................................... 1-16
Local Water Precautions ................................................................... 1-17
CLEANING AND CHEMICALS .................................................................... Section 2
Precautions ....................................................................................... 2-2
Preparing the Carpet for Extraction ................................................... 2-2
Rinse and Recover ............................................................................ 2-3
Over-Wetting ..................................................................................... 2-4
Streaking ........................................................................................... 2-4
SYSTEM OPERATION ................................................................................. Section 3
Machine Specifications ..................................................................... 3-2
Spare Parts List ................................................................................ 3-3
Operating Instructions ........................................................................ 3-4
Setting the Temperature ..................................................................... 3-6
Machine Safeties .............................................................................. 3-7
MACHINE MAINTENANCE.......................................................................... Section 4
Operational Maintenance .................................................................. 4-2
Overall Machine Maintenance ............................................................ 4-4
Engine Maintenance.......................................................................... 4-5
High Pressure Pump Maintenance .................................................... 4-8
Vacuum System Maintenance............................................................ 4-27
De-scaling Procedure (Required) ...................................................... 4-28
Freeze Guarding ............................................................................... 4-29
WATER AND CHEMICAL SYSTEM ............................................................. Section 5
Water and Chemical Flow Operation ................................................. 5-2
Flow Diagrams.................................................................................. 5-3
Table of Contents

iii - Titan Owner’s Manual
ELECTRICAL SYSTEM ............................................................................... Section 6
Electrical System Information ............................................................. 6-2
Electrical Schematic.......................................................................... 6-3
Wiring Diagram ................................................................................. 6-4
TROUBLESHOOTING ................................................................................. Section 7
Heating System ................................................................................. 7-2
Chemical System .............................................................................. 7-3
Engine .............................................................................................. 7-4
High Pressure System ....................................................................... 7-6
Vacuum System ................................................................................ 7-8
MACHINE ASSEMBLIES AND PARTS LIST ................................................ Section 8
Machine Hose Routings..................................................................... 8-75
HOW TO ORDER PARTS ............................................................................ Section 9
Warranty Parts Orders ....................................................................... 9-2
Parts Orders...................................................................................... 9-2
Emergencies..................................................................................... 9-2
One Final Note .................................................................................. 9-3
WARRANTY INFORMATION ........................................................................ Section 10
Blower ............................................................................................... 10-2
High Pressure Pump ......................................................................... 10-2
Vacuum Tank ..................................................................................... 10-2
Chemical System .............................................................................. 10-2
Control Panel .................................................................................... 10-2
Vacuum and Solution Hoses .............................................................. 10-3
Cleaning Wand.................................................................................. 10-3
Water and Heating Systems .............................................................. 10-3
Hard Water Deposits......................................................................... 10-3
Warranty Procedure........................................................................... 10-4
ACCESSORIES .......................................................................................... Section 11
Genuine HydraMaster Accessories and Detergents ........................... 11-1

iv - Titan Owner’s Manual
MACHINE MAINTENANCE.......................................................................... Section 4
Fig. 4-1 Recirculation Fitting .............................................................. 4-2
WATER AND CHEMICAL SYSTEM ............................................................. Section 5
Fig. 5-1 Water Flow Diagram (Sheet 1) ............................................. 5-3
Fig. 5-2 Water Flow Diagram (Sheet 2) ............................................. 5-4
Fig. 5-3 Water Flow Diagram (Sheet 3) ............................................. 5-5
ELECTRICAL SYSTEM ............................................................................... Section 6
Fig. 6-1 Electrical Schematic ............................................................. 6-3
Fig. 6-2 Wiring Diagram (Sheet 2)..................................................... 6-4
Fig. 6-3 Wiring Diagram (Sheet 3)..................................................... 6-5
Fig. 6-4 Wiring Diagram (Sheet 4)..................................................... 6-6
MACHINE ASSEMBLIES AND PARTS LIST ................................................ Section 8
Fig. 8-1 Machine Assembly - Front Left View ..................................... 8-3
Fig. 8-2 Machine Assembly - Front Right View ................................... 8-4
Fig. 8-3 Machine Assembly - Back Right View ................................... 8-5
Fig. 8-4 Machine Assembly - Back Left View ..................................... 8-6
Fig. 8-5 Frame Assembly - Front Right View ...................................... 8-8
Fig. 8-6 Frame Assembly - Front Left View ........................................ 8-9
Fig. 8-7 Frame Assembly - Back Right View ...................................... 8-10
Fig. 8-8 Engine Assembly - Front View .............................................. 8-12
Fig. 8-9 Engine Assembly - Back Right View ..................................... 8-13
Fig. 8-10 Engine Assembly - Back Left View ..................................... 8-14
Fig. 8-11 Engine Assembly - Back Left View - Detail ......................... 8-15
Fig. 8-12 Solenoid Assembly View .................................................... 8-18
Fig. 8-13 Idler Pulley Tensioner Assembly .......................................... 8-20
Fig. 8-14 Blower Assembly - Front View ............................................ 8-22
Fig. 8-15 Blower Assembly - Back View ............................................ 8-23
Fig. 8-16 Air Actuator Assembly......................................................... 8-25
Fig. 8-17 Pump & Silencer Assembly ................................................ 8-27
Fig. 8-18 Pump Assembly - Back View .............................................. 8-29
Fig. 8-19 Pump Assembly - Front View .............................................. 8-30
Fig. 8-20 Exhaust Assembly .............................................................. 8-32
Fig. 8-21 Blower Heat Exchanger Assembly ...................................... 8-34
Fig. 8-22 Coolant Heat Exchanger Assembly..................................... 8-36
Fig. 8-23 Panel, Lower Instrument Assembly - Front View .................. 8-38
Fig. 8-24 Panel, Lower Instrument Assembly - Back Left View ........... 8-39
List of Figures

v - Titan Owner’s Manual
Fig. 8-25 Panel, Lower Instrument Assembly - Back Right View ......... 8-40
Fig. 8-26 PSI Regulator Valve 0-3200 PSI Assembly ......................... 8-43
Fig. 8-27 Orifice Manifold Assembly .................................................. 8-45
Fig. 8-28 Hi-Pressure Out Manifold Assembly.................................... 8-47
Fig. 8-29 3 Way Valve Assembly........................................................ 8-49
Fig. 8-30 2 Way Valve Assembly........................................................ 8-50
Fig. 8-31 Poly Water Box 8G Assembly ............................................. 8-51
Fig. 8-32 Diffuser Assembly .............................................................. 8-53
Fig. 8-33 Upper Dash Assembly........................................................ 8-54
Fig. 8-34 Inset Dash Assembly .......................................................... 8-56
Fig. 8-35 Grill Dash Assembly ........................................................... 8-58
Fig. 8-36 Electrical Panel Assembly .................................................. 8-60
Fig. 8-37 Cover, Catalytic Assembly .................................................. 8-62
Fig. 8-38 Top Cover Machine Assembly............................................. 8-64
Fig. 8-39 Left Side Cover Machine Assembly .................................... 8-66
Fig. 8-40 Right Side Cover Machine Assembly .................................. 8-67
Fig. 8-41 100 Gallon Universal Recovery Tank Assembly ................... 8-68
Fig. 8-42 Cover, 100 Gallon Universal Recovery Tank Assembly ........ 8-71
Fig. 8-43 Vacuum Relief Valve Assembly ........................................... 8-72
Fig. 8-44 Dura-Flow APOAssembly .................................................. 8-73
LIST OF FIGURES CONT.
REFERENCE DOCUMENTS
Tuthill Blower Competitor Manual
GM PSI Operation and Maintenance Manual

1-1: General Information
1- General Information
This section contains the following helpful information:
Contact Information
Warnings, Cautions, and Notices
Responsibilities
High Altitude Operation
Local Water Precautions

1-2: General Information
Hours
Monday - Friday
7:00 am to 5:00 pm
PACIFIC STANDARD TIME
Telephone Numbers
[phone] Parts
[phone] Service
[phone] Parts / Service FAX
Contact Information

1-3: General Information
Warnings, Cautions, and Notices
This symbol indicates a situation which, if not avoided, could result in death or serious
injury.
This symbol indicates a hazardous situation which, if not avoided, could result in dam-
age to the truck mount.
This symbol indicates that federal or state regulatory laws may apply.

1-4: General Information
During the operation of the truck mount many components are in motion. Never touch
any part of the truck mount that is in motion. Serious injury may result.
During the operation of the truck mount many surfaces will become extremely hot.
Never touch hot surfaces. Serious injury may result.
The operation of this truck mount can produce noise levels exceeding 85 decibels to a
distance of 10 feet. The Occupational Safety and Health Administration (OSHA) recom-
mends the use of hearing protective equipment if a person is exposed to an average of
85 decibels over an eight hour period. Check with local and state agencies concerning
hearing conservation rules.
During the operation of the truck mount carbon monoxide and other toxic fumes are
produced. Position the vehicle so that any fumes produced will be directed away from
inhabited areas and any points of building entry (doors, windows, air conditioning units,
fans, etc.). Do not occupy the vehicle while the truck mount is in operation. Serious
injury may result.
During the operation of the truck mount chemicals known to the State of California to
cause cancer, birth defects and other reproductive harm are produced by the engine
exhaust.

1-5: General Information
Never operate the truck mount with a portable gas container inside the vehicle. Doing
so will increase the risk of fire and explosion. Serious injury or death my result.
Transporting a vented fuel container that presently contains, or has ever contained in
the past, a flammable liquid is strictly forbidden by HydraMaster and by federal and
state regulations. Doing so will increase the risk of fire and explosion. Serious injury or
death my result.
Never smoke in or around the truck mount. Doing so will increase the risk of fire and
explosion. Serious injury or death may result.
During the operation of the truck mount the exhaust system will become extremely hot.
Keep all flammable materials away from the truck mount exhaust system. Failure to do
so will increase the risk of fire and explosion. Serious property damage may result.
Never operate the truck mount when the vehicle is tilted more than 10 degrees in any
direction. Doing so will result in improper lubrication of the internal components, and will
increase the risk serious component or engine damage.
Never perform cleaning operations when the truck mount engine is running at the IDLE
throttle position. Failure to do so will increase the risk of serious component or engine
damage.