HydraMaster Titan 575 User manual

Titan 575
Owner’s Manual
HydraMaster
11015 47th Avenue West
Mukilteo, Washington 98275
MAN-44326 Rev. 1, May 4, 2012
(182-576-D)
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic
retrieval systems) without the express written permission of HydraMaster. Specications and information in this document are
subject to change without prior notice. All rights reserved. © 2012 HydraMaster

i - Titan 575 Owner’s Manual
Table of Contents
GENERAL INFORMATION...........................................................................SECTION 1
System Concept...................................................................................... 1-3
Contact Information................................................................................. 1-4
Warnings, Cautions and Notices.............................................................1-5
Responsibilities.......................................................................................1-9
Machine Specications ........................................................................... 1-12
Optional Equipment.................................................................................1-14
Spare Parts.............................................................................................1-15
High Altitude Operation...........................................................................1-17
Local Water Precautions.........................................................................1-17
INSTALLATION INFORMATION...................................................................SECTION 2
Operating the Titan 575 in Hot Weather.................................................. 2-2
Setting Up the Titan 575.......................................................................... 2-5
Orientation of Fuel Pump........................................................................2-6
CLEANING INFORMATION.........................................................................SECTION 3
Precautions.............................................................................................3-1
Preparing the Carpet for Extraction.........................................................3-2
Rinse and Recover..................................................................................3-2
Overwetting.............................................................................................3-3
Streaking.................................................................................................3-3
Cleaning Tool Tips...................................................................................3-4
Severe Cleaning Situations..................................................................... 3-9
OPERATING INSTRUCTIONS.....................................................................SECTION 4
Setting the Temperature..........................................................................4-3
Start-up Procedure.................................................................................. 4-4
Setting the Pressure (for Optional High Pressure Washing Kit).............. 4-5
Shut Down Procedure............................................................................. 4-7
MACHINE MAINTENANCE.......................................................................... SECTION 5
Operational Maintenance........................................................................ 5-2
Overall Machine Maintenance.................................................................5-4
Engine Maintenance ............................................................................... 5-5
High Pressure Pump Maintenance ......................................................... 5-8
Vacuum System Maintenance ................................................................ 5-17
Descaling Procedure (Required)............................................................. 5-18
Freeze Guarding.....................................................................................5-19

Titan 575 Owner’s Manual - ii
WATER AND CHEMICAL SYSTEM............................................................. SECTION 6
ELECTRICAL SYSTEM................................................................................SECTION 7
Electrical System Information..................................................................7-1
SYSTEMS TROUBLESHOOTING............................................................... SECTION 8
Heating System....................................................................................... 8-2
Chemical System....................................................................................8-3
Engine..................................................................................................... 8-4
High Pressure System ............................................................................ 8-7
Vacuum System...................................................................................... 8-9
ASSEMBLIES AND PARTS LISTS...............................................................SECTION 9
Machine Assembly Parts List .................................................................9-5
Frame Assembly Parts List .................................................................... 9-7
Engine Assembly Parts List .................................................................... 9-11
Exhaust Assembly Parts List ..................................................................9-12
Top Cover Assembly Parts List .............................................................. 9-13
Flywheel Plate Assembly Parts List ....................................................... 9-15
Upper Dash Assembly Parts List ............................................................ 9-17
Electrical Panel Assembly Parts List ......................................................9-20
Blower Assembly Parts List.....................................................................9-22
Pump and Silencer Assembly Parts List .................................................9-23
Pump Assembly Parts List ......................................................................9-26
Water Box Assembly Parts List...............................................................9-28
DiffuserAssembly Parts List ...................................................................9-29
Lower Dash Assembly Parts List............................................................. 9-32
Side Cover Assembly Parts List.............................................................. 9-33
Grill Assembly Parts List .........................................................................9-34
Blower Heat Exchanger Assembly Parts List.......................................... 9-37
Coolant Heat Exchanger Assembly Parts List......................................... 9-38
Diverter Valve Box Assembly Parts List..................................................9-39
Chemical Jug Tray Assembly Parts List.................................................. 9-40
APO Connection Kit Assembly Parts List................................................9-41
By-Pass Valve Assembly Parts List.........................................................9-42
3-Way Valve Assembly Parts List............................................................ 9-43
Actuator Valve Assembly Parts List.........................................................9-44
Hi Pressure Manifold Assembly Parts List ..............................................9-45
70 Gallon Universal Recovery Tank (URT) Assembly Parts List............. 9-47
70 Gallon Universal Recovery Tank (URT) Cover Assembly Parts List.. 9-49
Dura-Flow APO Retrot Kit Parts List .....................................................9-51
Vacuum Relief Valve Assembly Parts List............................................... 9-52

iii - Titan 575 Owner’s Manual
100 Gallon Universal Recovery Tank (URT) Assembly Parts List........... 9-54
100 Gallon Universal Recovery Tank (URT) Assembly Parts List........... 9-56
High Pressure Washing Kit - Pump Assembly Parts List........................9-58
High Pressure Washing Kit - Lower Left Dash Assembly Parts List .......9-59
Hose Routings.........................................................................................9-60
HOW TO ORDER PARTS............................................................................ SECTION 10
Warranty Parts Orders ............................................................................ 10-1
Parts Orders............................................................................................ 10-1
Emergencies...........................................................................................10-1
WARRANTY INFORMATION.......................................................................SECTION 11
Blower ....................................................................................................11-1
High Pressure Water Pump ...................................................................11-1
Vacuum Tank ..........................................................................................11-1
Chemical System....................................................................................11-1
Control Panel .........................................................................................11-1
Vacuum and Solution Hoses ..................................................................11-2
Cleaning Wand and Tool.........................................................................11-2
Water Heating System ............................................................................ 11-2
Hard Water Deposits............................................................................... 11-2
Warranty Procedure................................................................................11-2
ACCESSORIES AND CHEMICAL SOLUTIONS..........................................SECTION 12

Titan 575 Owner’s Manual - iv
List of Figures
Figure 1-1. Hard Water Map of Mainland United States............................................ 1-18
Figure 2-1. Location of Roof Vents in Vehicle ..............................................................2-1
Figure 2-2. Recommended Location of Titan 575 in Van .............................................2-3
Figure 2-3. Install Fuel Pump, Outlet Side Up..............................................................2-6
Figure 2-4. Fuel Pump Must Be in Vertical Position.....................................................2-6
Figure 4-1. Titan 575 Upper Dash Assembly................................................................4-1
Figure 4-2. Titan 575 Lower Dash Assembly................................................................4-2
Figure 4-3. Heat Selector Valve....................................................................................4-3
Figure 4-4. Thermostat Dial..........................................................................................4-3
Figure 4-5. Location of Water Pressure Selector Valve................................................4-5
Figure 4-6. Location of Chemical System Switches.....................................................4-6
Figure 4-7. Location of Blower Lube Port.....................................................................4-7
Figure 5-1. Remove Valve Cap and Valve Assembly...................................................5-9
Figure 5-2. Inspect Manifold and Old Valves................................................................5-9
Figure 5-3. Replace Center Inlet Check Valve With Modied Check Valve............... 5-10
Figure 5-4. Apply Grease and Install Valves.............................................................. 5-10
Figure 5-5. Replace Valve Capand Torque to 95 ft. lbs. (13 m kgs).......................... 5-10
Figure 5-6. Separate Manifold from Crankcase..........................................................5-11
Figure 5-7. Seal Assemblies May Come Off with Manifold.........................................5-11
Figure 5-8. Examine Ceramic Plungers......................................................................5-11
Figure 5-9. Remove Stainless Steel Plunger Bolt and Ceramic Plunger .................. 5-12
Figure 5-10. Install O-ring, Apply Sealant and Slide Plunger over Plunger Guide .... 5-12
Figure 5-11. Extract Retainers and Seals.................................................................. 5-13
Figure 5-12. Seal Kit and Insertion Tool for Seal Installation..................................... 5-14
Figure 5-13. Install Seal Assembly Using O-Ring Grease......................................... 5-14
Figure 5-14. Install Retainers into Cavities................................................................ 5-15
Figure 5-15. Press Low Pressure Seal Assembly into Cavity.................................... 5-15
Figure 5-16. Re-install Manifold and Torque Fasteners............................................. 5-16
Figure 5-17. Torque Sequence in “X” Pattern............................................................ 5-16
Figure 5-18. Torque Bolts to 22 ft. lbs (3 m kgs)........................................................ 5-16
Figure 5-19. Recirculation Fitting............................................................................... 5-18

v - Titan 575 Owner’s Manual
Figure 6-1. Annotated Water, Chemical and Solution Flow Diagram - View 1 of 3 ......6-3
Figure 6-2. Annotated Water, Chemical and Solution Flow Diagram - View 2 of 3 ......6-4
Figure 6-3. Annotated Water, Chemical and Solution Flow Diagram - View 3 of 3 ......6-5
Figure 6-4. Water, Chemical and Solution Flow Diagram - Larger View ......................6-6
Figure 6-5. Chemical Flow Diagram - Larger View.......................................................6-7
Figure 6-6. Exhaust Flow Diagram...............................................................................6-8
Figure 7-1. Electrical Schematic...................................................................................7-2
Figure 7-2. Wiring Diagram - View 1 of 3 .....................................................................7-3
Figure 7-3. Wiring Diagram - View 2 of 3 .....................................................................7-4
Figure 7-4. Wiring Diagram - View 3 of 3 .....................................................................7-5
Figure 9-1. Machine Assembly - View 1 of 3................................................................9-2
Figure 9-2. Machine Assembly - View 2 of 3................................................................9-3
Figure 9-3. Machine Assembly - View 3 of 3................................................................9-4
Figure 9-4. Frame Assembly ........................................................................................9-6
Figure 9-5. Engine Assembly - View 1 of 3...................................................................9-8
Figure 9-6. Engine Assembly - View 2 of 3...................................................................9-9
Figure 9-7. Engine Assembly - View 3 of 3................................................................ 9-10
Figure 9-8. Exhaust Assembly................................................................................... 9-12
Figure 9-9. Top CoverAssembly ............................................................................... 9-13
Figure 9-10. Flywheel Plate Assembly ...................................................................... 9-14
Figure 9-11. Upper Dash Assembly........................................................................... 9-16
Figure 9-12. Electrical Panel Assembly - View 1 of 2................................................ 9-18
Figure 9-13. Electrical Panel Assembly - View 2 of 2................................................ 9-19
Figure 9-14. Blower Assembly................................................................................... 9-21
Figure 9-15. Pump and Silencer Assembly ............................................................... 9-23
Figure 9-16. Pump Assembly - View 1 of 2 ............................................................... 9-24
Figure 9-17. Pump Assembly - View 2 of 2 ............................................................... 9-25
Figure 9-18. Water Box Assembly............................................................................. 9-27
Figure 9-19. Diffuser FilterAssembly ........................................................................ 9-29
Figure 9-20. Lower Dash Assembly - View 1 of 2...................................................... 9-30
Figure 9-21. Lower Dash Assembly - View 2 of 2...................................................... 9-31
Figure 9-22. Side Cover - Machine Assembly........................................................... 9-33
Figure 9-23. Grill Assembly ....................................................................................... 9-34
Figure 9-24. Blower Heat Exchanger Assembly - View 1 of 2 .................................. 9-35
Figure 9-25. Blower Heat Exchanger Assembly - View 2 of 2 .................................. 9-36
Figure 9-26. Coolant Heat Exchanger Assembly....................................................... 9-38
Figure 9-27. Diverter Valve Assembly ....................................................................... 9-39
Figure 9-28. Chemical Jug Tray Assembly................................................................ 9-40
Figure 9-29. APO Connection Kit Assembly.............................................................. 9-41

Titan 575 Owner’s Manual - vi
Figure 9-30. By-Pass Valve Assembly....................................................................... 9-42
Figure 9-31. 3-Way Valve Assembly.......................................................................... 9-43
Figure 9-32. Actuator Valve Assembly....................................................................... 9-44
Figure 9-33. Hi Pressure Manifold Assembly ............................................................ 9-45
Figure 9-34. 70 Gallon Universal Recovery Tank (URT) Assembly........................... 9-46
Figure 9-35. 70 Gallon Universal Recovery Tank (URT) Cover Assembly................ 9-48
Figure 9-36. Dura-Flow APO - Retrot Kit ................................................................. 9-50
Figure 9-37. Vacuum Relief Valve Assembly............................................................. 9-52
Figure 9-38. 100 Gallon Universal Recovery Tank (URT) Assembly ........................ 9-53
Figure 9-39. 100 Gallon Universal Recovery Tank (URT) Cover Assembly ............. 9-55
Figure 9-40. High Pressure Washing Kit - Pump Assembly...................................... 9-57
Figure 9-41. High Pressure Washing Kit - Lower Left Dash Assembly ..................... 9-59

1-1: General Information
The compact but powerful Titan™ 575 is a carefully re-engineered truckmount carpet
cleaning machine designed and manufactured by HydraMaster.AWG 972 Kubota engine
now powers the 575’s Tuthill 4007 Tri-Lobe vacuum blower and the high pressure water
pump, which is rated at 4 gpm (15 litres/minute).
In keeping with HydraMaster’s corporate philosophy to meet new lower emission
requirements, HydraMaster has re-designed the Titan 575 around the Kubota engine
which complies with two of the strictest emission regulations: EPA Phase3 and CARB
Tier3.
The Titan 575’s innovative design features include a blower/engine exhaust diverter
which allows for a non-recirculating or “dump-less” subsystem.* This dump-less system,
a rst in the carpet cleaning industry, reduces the need to rell the fresh water tank or
empty the recovery tank.
* Patented Heat Exchanger System - U.S. Patent No. 8,032,976
1- General Information

General Information: 1-2
Other features of the Titan 575 are:
Dual oil bath and sight glasses for enhanced blower reliability• 0 - 1,200 psi (0 - 8,274 kPa) heated for carpet and tile cleaning• Optional 2,000 psi (13,790 kPa) pressure washing kit• Dual tool/wand capable• A.D.C temperature control with instant heat up to 265° F (129.4° C)• Optional Dura-Flow Automatic Pump Out (APO)• Optional 85 gallon Fresh Water Tank Mounting Kit•
TheTitan 575 can be mounted ontoaHydraMaster85 gallon (322 litre) RotomoldedFresh
WaterTank.You can also select eithertheHydraMaster70 gallon (265 litre) recoverytank,
which comes in the standard equipment package, or a 100 gallon (379 litre) recovery
tank, offered as an option.
ThisOwner’sManualcontainsinstallationandoperationinstructionsaswellasinformation
required for proper maintenance, adjustment and repair of the Titan 575. Component
troubleshooting guides have also been included for your convenience.
It is the purpose of this manual to help you properly understand, maintain and service
your Titan 575. Follow the directions carefully and you will be rewarded with years of
protable, trouble-free operation.
It is imperative that no section of this manual be overlooked when preparing for operation
of the Titan 575. Please read the manual to familiarize yourself with the operation of your
Titan 575, paying special attention to all Warnings and Cautions.
This section of the manual contains the following information:
Contact Information

Warnings, Cautions and Notices

Machine Specications

Responsibilities

Local Water Precautions
Photographs and illustrations included in this document can represent optional
equipment as well as standard equipment.