Hydro Doors Digidor III User manual

III
HYDRO DOORS
Quality Access Technology

III @
Contents
III @
10 CONTACT INFORMATION.
219
1. Introduction p3
2. Important Safety Instructions p3
3. Battery Disposal p3
4. Contents of the Box p4
5. Features and Specifications p5
6. General Issues p6
Types of doors to be automated
Condition of doors
Manufacturer's Warranty
7. Assembly and Installation of the digidoor III ac/dc p7
Power head and Strut assembly
Automation of sectional overhead doors p7
Automation of tip-up (trackless one-piece) doors p10
Automation of roll-up doors p11
Electrical Connections and Set-up p12
Visual and audible indications p13
Wireless Wall Console p13
Auto-close function p13
Lock function p14
Factory reset p14
8. Using the digidoor III ac/dc on-board receiver p14
Digi e key
Recording a new transmitter via the wireless wall console
Erasing Transmitters
External connections p15
9. Accessories
Battery backup p16
Emergency key release p17
Safety beams p17
Important notes to installers and end users p18
Service record p18
HEAD OFFICE, JHB FACTORY & WAREHOUSE
Address: 1334 Staal Road, Stormill Ext 2, Florida 1709 Roodepoort
Postal Address: PO Box 635 Florida 1710 South Africa
Telephone: [phone]
Facsimile: [phone] / 8739
Website: www.hydrodoors.co.za Email: [email protected],
LAMBERT ANDERSON WOOD TRAINING ACADEMY (DIVISION OF HYDRO DOORS)
Telephone: [phone]
Facsimile: [phone]
Email: [email protected]
HYDRO BRANCHES:
NATIONAL SALES NUMBER 0861 22 3444 (digi)
EAST RAND BRANCH - JOHANNESBURG
Address: Unit17, Lakeside Jet Park,
Corner of Kelly & Estee Ackerman Street,
Jet Park
Telephone: [phone]
Facsimile: [phone]
Email: [email protected]
PRETORIA BRANCH
Address: Unit 6E & 6W, Coachmen's Park
26 Jakaranda Street, Hennopspark
Centurion, Pretoria
Telephone: [phone]
Facsimile: [phone]
Email: [email protected]
NELSPRUIT BRANCH
Address: Unit 10, Makspro Building
23 Waterfall Avenue
Riverside Industrial Park, Nelspruit
Telephone: [phone]
Facsimile: [phone]
Email: [email protected]
DURBAN BRANCH
Address: 8 Leeukop Road, Westmead,
Pinetown, Durban
Telephone: [phone]
Facsimile: [phone]
Email: [email protected]
CAPE TOWN BRANCH
Address: Unit 8 Brasant Park,
Jan Smuts Road, Beaconvale,
Parow, Cape Town
Telephone: [phone]
Facsimile: [phone]
Email: [email protected]
PORT ELIZABETH BRANCH
Address: Unit 5
Willow Road Business Park
33 Willow Road Fairview
Port Elizabeth
Telephone: [phone]
Facsimile: [phone]
Email: [email protected]

1. Introduction
3
III @
Introduction digidoor III ac/dc Garage Door Operator
Congratulations on selecting the digidoor III ac/dc Operator!
This internal residential garage door automation system is
designed for low maintenance, long-term reliable service,
convenience and security.
Before you proceed, please read these instructions and
the instructions on the emergency release cord carefully!
Incorrect installation can lead to serious injury or damage!
2. Important Safety Instructions!
Operate the door only while in view, free of obstructions
and properly adjusted.
Keep adults, children and pets clear of the moving door.
Keep transmitter controls away from children.
Use caution when operating the manual release with the
door open as it may fall, if the spring tension is not correct.
Frequently examine the door and operator for wear,
damage and improper balance.
Ensure that a Hydro Doors accredited installer services the
door regularly
Obstacle sensing is done electronically and must be
properly adjusted. This aspect must be tested at least
once a year.
18
9 IMPORTANT.
IMPORTANT NOTES TO INSTALLERS AND END USERS
An accredited installer, in compliance with the manufacturer's specifications and the following
SANS standards, must do all new or retrofit installations:
SANS 10142-1: The Wiring of premises Part 1: Low Voltage Installations. (2003)
SANS 60335-1: Household and similar electrical appliances-Safety Part 1: General
Requirements. (2005)
SANS 60332-2-95: Household and similar electrical appliances- Safety Part 2-95:
Particular requirements for drives for vertically moving garage door for residential use.
(2003)
SANS 60335- 2- 103: Household and similar electrical appliances- Safety Part 2-103: Particular
requirements for drives for gates, doors and windows. (2003)
IMPORTANT!
Your garage door is the largest moving object in your home!
Ensure that once a year it is properly serviced and maintained by a professional accredited
garage door installer!
Do not attempt to adjust the springs, cables or bottom brackets on your door as these are
under high tension!
A properly maintained door will ensure reliable use of your door operator.
For added safety it is recommended that infra red safety beams be fitted to all automated
garage doors, especially if there are children in the home.
Serial Number: …………........................... Installation Date: ………………….……………….
Installed By: …………………………………………………………………………………………...............
Installer’s Accreditation Number: ………………………………………………………………................
Door Service Record
Date: ……………………… By: ……………………………………………………………………...........
Accreditation Number: ……………………………..............................
Date: ……………………… By: ……………………………………………………………………..........
Accreditation Number: ……………………………..............................
Date: ……………………… By: ……………………………………………………………………..........
Accreditation Number: ……………………………..............................
III @
Battery Disposal
This product contains re-chargeable sealed lead acid batteries. These batteries
should be re-cycled and not disposed of as waste. Please return the batteries to
a re-cycle centre when the batteries are replaced. All of our branches have
dedicated disposal bins for the safe disposal of batteries.

4
3. Contents of the Box
III @
Fig.1
Emergency Key Release
The emergency key release is required where a garage has no service door. The key release
allows the door to be manually released from the outside in the case of a power failure or low
battery condition.
Safety Beams
Safety beams are comprised of two units, which may be mounted on either side of the doorway.
The opposing faces to which the units are to be mounted should be reasonably parallel.
Important! Choose a suitable mounting height, low enough to protect toddlers and pets, but not
lower than the underside of a typical motor vehicle. The wire to the Safety beams may be
placed in the groove on top of the strut and wired through the spare grommet into the power
head. To enable the safety beams after installation and wiring is complete, remove the jumper
marked “BEAM” on the control board. Refer to Fig.5 on Page 15.
Note: If an attempt is made to close the door while the beam is obstructed, the operator will
beep twice to indicate that the beam is obstructed and the door cannot close.
17
III @
8. Accessories

4. Features & Specifications
5
III @
16
8. Accessories
Battery backup
The digidoor III ac/dc has an optional battery backup feature which will allow operation during
power failures. The battery feature can be fitted as standard or fitted as an option at a later stage.
The battery backup feature allows at least 10 opening and closing cycles of the door during a power
failure.
The amount of operations will depend on the door running load as well as the battery reserve
remaining in the batteries after an extended power failure. The battery reserve will allow operation
of the door up to 24hrs after a power failure has occurred depending on the amount of usage during
that time.
The battery charger and control board use advanced electronics to minimize the drain on the
battery during power failures and has a low voltage battery cut-out feature which will disconnect
the battery when the reserve power in the battery reaches a pre-determined level. This extends the
battery life and reduces the battery re-charge time (<6 hours) once the mains power is returned.
Fitting of external equipment drawing power from the digidoor III ac/dc such as external receivers
will significantly reduce the standby time and the amount of operations of the battery backup,
however fitting of safety beams will not affect these since the beam supply is only active when the
door is in use or not closed.
Note: If Mains supply is not available during installation, press the 'Power Up Button' to make use of
battery power for Set-up during installation.
Fig.6
III @
1. 24 Vdc Motor with integrated gearbox: A purpose-made 24vdc motor
developed for the door industry, which has a greater power to weight
ratio and greater efficiency than 12v motors, powers the digidoor III
ac/dc.
2. Mains/Battery: 230Vac with 24V battery backup.
3. Controller: The controller is microprocessor based with a plug in printed
circuit control board.
4. Feature Selection: Features are link-selected.
5. Integrated Receiver: A high performance receiver is integrated directly
on the control board, supporting 28 users.
6. Obstacle Sensing: For added safety obstacle sensing is implemented in
software and by means of adjustable current sensing.
7. Wireless Wall Console: The console eliminates the time-consuming
wiring. It has buttons for Control, Light and Lock. Adding extra remotes
via the console is easy.
8. Status Indicator: The digidoor III ac/dc has a prominent status indicator
that shows whether in mains or battery mode, and if the lock function is
on. Also indicates Set-up Mode.
9. Audio Alert: To assist with Set-up and provide audible warnings.
10. Courtesy Lamp: Both versions of the 60-watt lamp may be used.
11. Adjustable Open-Position Stop: The strut incorporates an adjustable stop
that limits the travel of the door in the open position. This is set during
installation to provide a reference, and serves as a safety stop when the
door is used manually.
12. Fast Operation: This operator achieves a fast operating speed, with
ramp-up and ramp-down for smooth operation. Opening or closing of a
standard sectional door can be achieved in approximately 16 seconds.
13. Supports Most Types of Safety Beams: A 24volt connection is provided,
which ‘times-out’ in order to conserve battery power.
14. Auto-Close Mode: Auto close may be selected, and occurs 30 seconds
after opening. Before auto-closing, the light flashes and an audible
warning sounds for 10 seconds prior to closing.
15. Limits: The closed limit of the door travel is set automatically during
the installation phase, the open position is controlled by manually setting
the open limit sensor.
Specifications
Supply Voltage: 220 Vac ±10%
Maximum Current: 2Amp
Operating Speed: 130mm/sec (Typical)
Receiver Frequency: 433.92MHz
Receiver Range: Greater than 25m

6III @
5. General Issues 7. Using the digidoor III ac/dc on-board receiver
15
III @
Note! The on-board receiver can store 28 separate e-key transmitters, using different buttons on
each. An attempt to record the 29th transmitter will be ignored, followed by a four second beep.
If a transmitter is lost or stolen, it is important that the “Erase all” function is carried out to clear the
receiver memory.
When recording, press the transmitter within 30s or the digidoor III ac/dc will revert to normal
operation. If a transmitter battery is low, the LED on the transmitter will flash. The receiver will respond
to a single button per handheld transmitter. When a different button is recorded, it will replace the
previous button for that transmitter.
Erasing Transmitters
Warning! This function removes all of the e-key Transmitter codes that have been recorded but not
the master wireless wall console recorded during installation.
1. With power on, if need be, turn the light off using the light toggle button.
2. Press and hold the light toggle button. The light will come on and after 5 seconds
go off. Keep holding the light toggle button. After a further five second the light
will flash 6 times to confirm that a complete erase has taken place. Only the
master wireless wall console will remain functional after this process.
Note! To erase the master wireless wall console see Factory reset page 14
EXTERNAL CONNECTIONS
Note! If use of an external Receiver is made, mount it at least 1 m away to avoid loss of range.
Fig.5
Types of Doors that can be automated using the digidoor III ac/dc:
Sectional overhead doors, single/double, steel or timber. Use the 3.1m Strut.
Special Height Sectional overhead doors. Use the 3.6m Strut.
Tip – up doors, steel or timber. Use the 2,3m Strut.
Roll-up doors single or double. Use the 2.36m Strut.
Condition of Doors:
For successful automation, a door should be in good working condition, i.e. it should be possible to open and
close easily with one hand, be correctly sprung and run smoothly without sticking or binding. Torsion
springs should be greased. Tracks should be well secured with correct clearances and be clean and free of
grime. Badly worn hinges, rollers and bushings should be repaired or replaced. Remove all unnecessary
ropes, brackets, levers, etc.
Caution! Garage doors, door springs, cables, pulleys, brackets and hardware are under extreme force and
can cause serious personal injury.
Note! Most complaints of unsatisfactory garage door operation can be traced to problems with the door
itself. The digidoor III ac/dc is not intended to correct any problems that are caused by an unbalanced or
binding door. When operated manually, a properly balanced door will remain stationary, at any point of its
travel, while being supported entirely by its springs.
For optimum reliability and lifespan of your digidoor III ac/dc operator, have your garage door
serviced regularly.
Manufacturers Warranty
.Hydro Doors and Gates (Pty) Ltd (Hydro) warrants the first purchaser of the digidoor III ac/dc, that
the product shall be free of any defects in materials and/or workmanship for a period of twelve
months (one Year) from the verifiable date of purchase. Such verification shall include a valid
proof of purchase by the first retail purchaser, which shall include, if possible, the Serial number of
the motor under warranty. Upon receipt of the product the first purchaser is under obligation to
check the product for any visible defects.
.This warranty is applicable to the product if sold and installed in the Republic of South Africa.
.If the product is sold and installed outside the Republic of South Africa, the obligations for
repairing this product under warranty will be borne by the distributor of the product in the territory
concerned. The terms and conditions of warranties in a territory outside the Republic of South
Africa will be available from the distributor in that territory.
CONDITIONS:
The warranty shall constitute the sole remedy available under law to the first retail purchaser for
any damages related to, or resulting from, a defective part and/or product. The warranty is strictly
limited to the repair or replacement of the parts of this product, which are found to be defective.
The warranty does not cover:
.non-defect damage caused by unreasonable use (including use not in complete
accordance with this digidoor III ac/dc installation/owners manual),
.labour charges for removal or re-installation of a repaired or replaced unit,
.transport costs incurred in getting the product to Hydro. Hydro will quote for in-situ
warranty repairs if requested.
.damage to the product caused by lightning, power surges or incorrect installation.

7
III @
Fitting the digidoor III ac/dc Power Head to the Strut
Note: For Roll-up Doors refer to page 11
1.Ensure that the bullet fitting (with which the carriage engages) in the chain drive is about in
the middle of the Strut.
2. While aligning the motor shaft with the sprocket, fit the strut to the power head. Fit the two
mounting saddles and secure them with the M6 bolts provided. See Fig. 2 on p8
3. Install the digidoor III ac/dc as shown on Page 10 for a single-piece Tip-up door, or for a
Sectional door as follows:
AUTOMATING A SECTIONAL OVERHEAD DOOR
(Timber, Steel or Fibre Glass, Single and Double)
14 III @
6. Assembly & Installation
.
.the product if installed outdoors, including carports.
.The product if installed in excessive traffic applications, for example, apartment
blocks or parking garages.
.any unauthorized, non-Hydro modification to the product or the components thereof.
Such authorization to be in writing.
.consequential or incidental damage to property or person.
.batteries installed in the operator, remote controls or wall console.
.Hydro will repair, or at its option replace, any device, which is determined to be
defective in materials and/or workmanship, at no cost to the owner for the repair and/or
replacement part.
.Defective parts will be repaired or replaced with new or factory rebuilt parts at Hydro's
option.
.Warranty repairs shall be effected, provided the product is returned to Hydro at the
owner's expense.
.No representative or person is authorized to assume for Hydro Doors any other liability in
connection with the sale of this product.
.For warranty service or shipping instructions, please refer to the addresses on p19.
All items must be sent to Hydro Doors for service at the owner's expense.
the product if used to automate more than one door at a time (excepting Roll-up doors).
5. General Issues
6. Assembly & Installation
With the door closed, extend and mark the vertical centre line of the door on the wall above the door. Mark the
cross line 50mm above the highest point of the top edge of the door in its travel. Place the anchor bracket on
the wall and align. Mark the position of the mounting holes, and secure the anchor bracket to the wall.
Important! This bracket handles all the operating forces.
Lock function
The operator can be locked from the wireless wall console by pressing the lock button. When locked
the LED indicator on the operator will turn to RED. If any user tries to open the door the light will flash
once and the buzzer will beep once to indicate that the door is locked. To unlock, press the lock
button on the wall console. The lock function also overrides the auto-close function when selected.
Factory reset
If the installation setup has to be repeated for any reason, a factory reset can be performed to return
the operator to its original factory default state. This procedure also erases the master wireless wall
console, learned during step 5, but not the ekey remotes that have been recorded.
1. Remove power (including battery power if fitted.) (Disconnect the batteries by
unplugging the 2-way connector on the battery charger board. Fig. 6, p16)
2. Hold the 'Enter' button while switching on the mains. The operator will beep and
the indicator will flash amber.
3. All limit settings and the master wall console are erased.
4. Re-start the setup procedure, p12.
Digi e Key
The Digi e-key receiver is incorporated into the digidoor III ac/dc control board. Each Digi e-key
transmitter has a unique identity, which, together with the hopping code, must be recorded by the
on-board receiver before the system will function.
Recording a new transmitter via the Wall Console
1. With power on, if need be, turn the light off using the light toggle button.
2. Press and hold the light toggle button. The light will come on and after 5 seconds
go off.
3. Release the button and the light will come on again.
4. Within 30 seconds, press the required button on the Digi-e key transmitter. The light
on the digidoor III ac/dc will go off.
5. To confirm, press the same button on the transmitter again and the light on the
digidoor III ac/dc will flash four times. The transmitter is ready for use. Repeat the
above for additional transmitters. If the memory limit of 28 transmitters is reached
the control board will beep for 4 seconds to indicate full and return to normal
operation.
7. Using the digidoor III ac/dc on-board receiver

8III @
6. Assembly & Installation 6. Assembly & Installation
13
III @
WIRELESS WALL CONSOLE
Mounting the Wireless Wall Console
Using the screws and screw-plugs provided, mount the Wall Console to the wall in a convenient
position, out of the reach of children.
Note! Only the first wall console (master) will enable the user to record transmitters and complete the
erase all function described on page 16.
Fig.2
Visual and audible indications:
Auto-close function:
To enable the Auto-close function, remove the jumper marked “A-Close” on the control board. This
function will close the door (from any position) after a period of 30 seconds. The lamp will flash and the
buzzer will sound for a 10 second period prior to closing to warn the user. If beams are fitted and the
beam is interrupted during this period the 30-second timer will re-start. The timer will also reset if the
user operates a control input (remote/wall console) during the warning flash period.
To override the auto-close function, stop the operator in any position and apply the lock function on
the wall console.
The operator has a built in safety function that will disable the auto-close function after sensing three
successive obstacles while attempting to close the door. Once the obstacle has been removed and
the door fully closed the Auto-close function will re-enable automatically.
WARNING: It is strongly recommended that the Auto-close function only be activated if safety beams
are fitted.
For jumper location see p15

6. Assembly & Installation
9
III @
12 III @
6. Assembly & Installation
ELECTRICAL CONNECTIONS AND SET-UP
Note 1: If the Set-up needs to be repeated for any reason, refer to Factory Reset p15.
Note 2: If Mains supply is not available during installation, 'short' the 'Power Up Contacts' to make use
of battery power for Set-up. Refer to Fig. 6 on p17.
The digidoor III ac/dc is fitted with a power cord and a 15Amp moulded plug. Plug this into a suitably
positioned power socket, and:
1. Close the door manually then ensure that the manual lever is in the engaged position (Latch
Lever horizontal), and move the door by hand until it engages with the operator.
2. Switch the power on. The controller will beep and the indicator will flash amber. (The indicator
flashes amber during set-up mode.)
3. The obstacle control is set to minimum by the factory and can be left in this position for initial
setup.
4. Press the Enter button (For a lightweight door press Enter Twice). The door will close slowly until the
floor is reached. (Note: This process can be stopped, if necessary, by pressing the Enter button
again, and a further press will continue or restart it.) The door will then open slowly until the open
position is reached. The controller will beep twice to indicate that the limits have been
established.
5. To program the first wall console (master), press the Enter button. The controller will beep and the
indicator will flash amber rapidly.
6. Press the Operate button on the Wall Console. The controller will beep.
7. To confirm, press the Operate button on the Wall Console again. The controller will beep four
times to show that set-up is complete, and the indicator will show green (Ready).
8. Adjust the Obstacle Sensing by means of the trimmer shown in Fig.17, while physically checking
the force of the door on the shoulder. Also check that the door is able to sense a block 40mm
high placed on the floor in the centre of the doorway. Note: This test should be repeated once a
year.
9. If batteries are fitted as standard, connect these to the control board by plugging in the two-
way connector as shown in Fig. 6 on Page 17.
10. To complete the installation check that the door operates reliably and inform the client/user
of the safety features and the manual override procedure.
Secure the foot-end of the Drive Strut assembly to the anchor bracket while supporting the motor.
Open the door and vertically align the Drive Strut assembly to the door centre line. Prop the unit up to a
horizontal position. Determine the length of the hanging brackets needed to make a triangular fixing. Fit the
hanging brackets to align with a joist, batten or concrete member, as close to the power head as possible.
Note! The Hanging Brackets may be angled forwards or backwards, and secured to either the front or rear
mounting lugs.
With the door closed, pull the carriage release cord. Mount the door bracket to the inside face of the door, in
the centre and level with the top roller of the door. Fit the curved door arm to the bracket and the straight arm to
the carriage. Overlap the arms so that the short section of the curved arm is horizontal, and securely bolt them
in two places.
With the door in the open position, move the Open Stop up against the Carriage and secure it in place by
means of the Self-Drilling screw provided, as in Fig. 3, Step 1 on p9.
Then connect the Open Limit cable to the plug on the Operator as in Fig. 3, Step 2 on p9. Ensure the hook and
clip on the plugs are aligned before connecting.
Refer to Electrical Connections and Set-up, Page 12.
Fig.3
Fig.4

10 III @
6. Assembly & Installation
AUTOMATING ROLL-UP DOORS
(Not roller-shutter)
6. Assembly & Installation
11
III @
Mounting (cont.)
Position the door-mount brackets, one near the edge of the door and one at the end of the
crossbar, and rivet them to the bottom member of the door.
Pull the manual release cord (which should be shortened to about 50mm) and open the door
fully by hand. With the door open, mark, drill and secure the wall-bracket to the wall.
Tighten the setscrews of the wall-mount bracket.
Important! Springs to be greased, regularly checked and adjusted. If necessary, contact an
Accredited Hydro Doors Installer.
Fig.4
AUTOMATING A TRACKLESS ONE-PIECE DOOR
(Tipup Doors, Single and Double)
Extend and mark the vertical centre line of the door on the wall above the door. Make a mark on
the centre line between 300mm and 400mm above the door.
Place the Anchor Bracket on the wall and align the bracket. Mark the position of the mounting
holes, and secure the anchor bracket to the wall. Important! The anchor bracket handles all the
operating forces.
Secure the foot-end of the Drive Strut assembly to the anchor bracket while supporting the motor
end.
Open the door and vertically align the Drive Strut assembly to the door centre line. While supporting
the motor, ensure that the door's highest point of travel clears the Drive Strut assembly. Determine
the length of the hanging bracket needed to make a triangular fixing. Fit the hanging brackets to
align with a joist, batten or concrete member, as close to the power head as is conveniently
possible. Note! The Hanging Brackets may be angled forwards or backwards, and secured to either
the front or rear mounting lugs.
With the door closed, pull the carriage release cord. Mount the door bracket securely to the top
edge of the door on the centre line. Connect the curved door arm to the carriage and the straight
door arm to the door bracket. Caution! With the door in the closed position, slide the carriage
towards the door and overlap the connecting door arms such that the arms form roughly a 45°
angle to the door, and securely bolt them in two places.
With the door in the open position, move the Open Stop up against the Carriage and secure it in
place by means of the Self-Drilling screw provided. Then connect the Open Limit cable to the plug
on the Operator as in Fig 3, Step 2 on p9. Ensure the hook and clip on the plugs are aligned before
connecting.
Refer to Electrical Connections and Set-up, Page 12
Fig.3
Note! This requires a special Roll-up Kit, which is intended for automating single doors as well as two
side-by-side doors, separated by a column of not more than 600mm. The kit suits most popular makes of
roll-up doors.
Before You Start!
Check that the shaft of the roll-up door is level. Ensure that the sidetracks are clean (free of grease and dirt)
and undamaged (no bends or dents). Loosen the sidetracks and move them to create ample side-clearance
between the edge of the door and the inside of the track, and re-tighten the fixing bolts. With the door fully
closed, check that the large springs on the shaft over-head are well greased. This is important! Check the
balance of the door. Ideally, when the door is moved by hand and left at any point, it should not rise or fall.
Adjust the springs if necessary. Caution! Spring adjustment can be dangerous! If unsure how to proceed,
consult the door supplier or an accredited door installer. Then connect the Open Limit cable to the plug on the
Operator as in Fig 3, Step 2 on p9. Ensure the hook and clip on the plugs are aligned before connecting.
Assembly of the digidoor III ac/dc Power Head to the Strut
1. Ensure that the bullet fitting in the chain drive is about in the middle of the Strut.
2. With the open side of the Drive Strut assembly upwards (chain visible), align the motor shaft with
the sprocket and fit the strut so that the motor shaft passes through the hole in the strut. Secure
the strut to the power-head with M6 bolts in the upper and lower positions. See fig. 4 on Page 12.
Important! Reverse the Motor Direction.
Remove the Light and the outer cover from the Power Head and locate the two Screw connecters
in the motor wires. Swap the motor wires from red/red, green/grey to red/grey, green/red.
Assembly of the Roll-up Kit
The Roll-up kit consists of a wall-mount bracket, a “T”-piece, a crossbar, four door-mount brackets
and a pack of 'Pop' rivets. Fit the anchor bracket to the foot-end of the Drive Strut assembly. Secure
the wall-mount bracket to the Power-head. Fit the flat bar of the 'T' –piece to the carriage and
secure it with the M8 Bolt and Nyloc nut provided. Slide the crossbar through the 'T' -piece and
place a door-mount bracket on each end of the crossbar, or two door-mount brackets in the case
of a single door, one near the edge of the door and the other at the end of the crossbar.
Mounting
Stand the unit next to the door and lean it against the wall. Position the doors at the same level as
the crossbar. With the anchor bracket centered, move the unit towards the wall until the door-
mounts touch the door. Mark the mounting holes in the anchor bracket, and set the machine aside.
Drill and fit the masonry plugs in the floor. (Tip: Ensure the holes are clear before driving in the plugs,
to avoid snapping the bolts later.) Re-position the machine and secure the anchor bracket to the
floor. Position the door-mount brackets, one near the edge of the door and one at the end of the
crossbar, and rivet them to the bottom member of the door. Pull the manual release cord (which
should be shortened to about 50mm) and open the door fully by hand. With the door open, mark,
drill and secure the wall-bracket to the wall. Tighten the setscrews of the wall-mount bracket.
Important! Springs to be greased, regularly checked and adjusted. If necessary, contact an
Accredited Hydro Doors Installer.