HYPERVOLT Home 2.0 User manual

Hypervolt Home 2.0
7kW AC
Installation Manual
English
designed and manufactured in the United Kingdom

Table of Contents
Introduction 3
Safety Information 3
Before the Installation 4
The Installation Procedure 6
Hypervolt Limited, Unit 17, Innovation Business Centre, Rainham, RM13 8HZ, UK 2
Revision 1. Issue date: Feb. 2020

Type A Type AC
Important note
A DC leakage fault in the vehicle will render ineffective
a type “AC” RCD. You should never wire the Hypervolt
into an existing upstream Type “AC” RCD.
Safety Information
Hypervolt Limited, Unit 17, Innovation Business Centre, Rainham, RM13 8HZ, UK 3
Revision 1. Issue date: Feb. 2020
Warning! The Hypervolt Home 2.0 is manufactured to be
safe and without risk provided they are professionally
installed, used and maintained in accordance with the
manufacturer’s instructions and recommendations and
installed by competent electrical installers in accordance
with national and local regulations and legislation
applicable at the time of installation.
This guide is intended for use by competent electrical
installers to explain the basic requirements and options
to be considered when installing the Hypervolt Home 2.0
electric vehicle charging point.
The Hypervolt Home is designed for both indoors and
outdoors installations.
The Hypervolt Home provides advanced safety systems we
have built in to the unit in order to ensure its safe usage. This
guidance provides information to assist when installing the
Hypervolt Home 2.0 unit.
The Hypervolt Home is designed to only be connected to a
dedicated AC supply.
The property must comply with minimum BS7671 standards
before installation commences.
The Hypervolt Home comes as standard with internal 6mA
DC leakage protection. The installation must include a Type
A RCD at the distribution panel.
Introduction

Diagram 1 : The front cover is
secured by 4 x M4 T20 Torx
1. Positioning the Hypervolt Home
2. Preparing the Hypervolt Unit
Hypervolt Limited, Unit 17, Innovation Business Centre, Rainham, RM13 8HZ, UK 4
Revision 1. Issue date: Feb. 2020
Before the Installation
We advise that this should be the rst action to be completed
on site. The installer should consult the customer and
establish their preferred installation location. This should
take into consideration the cable length (distance to vehicle
being charged), risk of vehicle impact and obstruction
of access.
Keep inn mind that the customer may change their mind
with regards to the charger location once into place and it
is desirable this happens prior to routing any of the cables.
The Hypervolt Home 2.0 can be tted indoors or outdoors.
In order to install the Hypervolt unit you will need access to
the main wiring terminal inside the device. Place the unit on
a secure surface and using a T20 Security Torx screwdriver,
remove the 4 off screws (2 on each side) which secure the
front cover in place.
500-1200mm (according to BS7671:2018
and BS8300:2018)
Recommended Installation Height

Diagram 2 : Slide outwards to remove the top cover.
Diagram 3 : Disconnect the LED
panel.
Diagram 4 : Pop out the LED
panel.
Before the Installation
Hypervolt Limited, Unit 17, Innovation Business Centre, Rainham, RM13 8HZ, UK 5
Revision 1. Issue date: Feb. 2020
Remove the top cover. Simply slide it away from the rest of
the unit. There should be almost no resistance in doing so.
Place the top cover and its screws somewhere safe.
Next, carefully disconnect the connector at the back of the
LED panel, pop out the LED assembly from its side slots.
and place it somewhere safe.
The unit is now ready to be mounted in the desired location.

Diagram 5
7-8mm
Drilling
Starting Points
Use the spirit level to
adjust the position
3551/1SF56 Low cost screw on level1:1SF56
The Installation Procedure
1. Securing the Hypervolt on the Wall
Hypervolt Limited, Unit 17, Innovation Business Centre, Rainham, RM13 8HZ, UK 6
Revision 1. Issue date: Feb. 2020
Using the drilling template and integrated spirit level
provided in your kit, drill the holes to an appropriate length
and diameter suitable for the xing you are going to use.
Screw in the top 2 mounting screws into their holes. Leave
approximately 7-8mm from the surface of the wall. Refer to
Diagram 5.

Diagram 6 Diagram 7
The Installation Procedure
Hypervolt Limited, Unit 17, Innovation Business Centre, Rainham, RM13 8HZ, UK 7
Revision 1. Issue date: Feb. 2020
Next, position the Hypervolt and hang it onto the 2 mounting
points. Double check that the bottom 2 mounting holes are
well aligned and insert the last 2 screws. The unit should
now be safely in place.
You do not need to t the top cover back on yet, as you will
need access to the wiring terminals later on. However, you
may wish to place the cover on for protecting the insides
of the charger from dust and other debris during the rest of
the installation.
At this stage, conrm with the customer they are happy
with the location and height of the unit. Make sure you do
this prior to routing any cables as customers may change
their mind!

Diagram 8
5. Electrical Wiring
The Installation Procedure
Hypervolt Limited, Unit 17, Innovation Business Centre, Rainham, RM13 8HZ, UK 8
Revision 1. Issue date: Feb. 2020
The next step is to complete the electrical connections
between the distribution panel and the Hypervolt Home
device. Diagram 8 is provided as a reference for a typical
installation diagram for the charging station. The installation
should be done in accordance with the applicable local
electrical regulations.

Diagram 9
The Installation Procedure
Hypervolt Limited, Unit 17, Innovation Business Centre, Rainham, RM13 8HZ, UK 9
Revision 1. Issue date: Feb. 2020
Make sure you perform an adequate pull test at the unit
electrical terminal to conrm the connection is acceptable.
The Hypervolt Home 2.0 incorporates an automatic
thermal based detection mechanism for poor power input
connections.
You should perform all required electrical tests at this stage.
Next, proceed to make the electrical connections inside
the Hypervolt device. Refer to Diagram 9 to identify the
cable entry location and the power input connector inside
the unit. All of the cables that are to be connected into the
supply terminals should have their insulation stripped back
12-15mm and have suitable ferrules crimped over in order
to ensure the best electrical connection possible.

Diagram 10 (a)
Diagram 10 (c)
Diagram 10 (b)
Diagram 10 (d)
The Installation Procedure
Hypervolt Limited, Unit 17, Innovation Business Centre, Rainham, RM13 8HZ, UK 10
Revision 1. Issue date: Feb. 2020
6. Finishing Off
Insert the LED panel back into its location. Ensure it clicks
properly into place and it is not miss-alignned. Lastly, place
the top cover back onto the unit and secure using the 4
off screws. Take care to avoid cross-threading during this
process, as the water-tightness of the unit and its seals rely
on these 4 screws being into place.