HYPERVOLT Home 3.0 Specification sheet

Home 3.0
Operation and Installation Manual

Contents
Introduction
1
Safety Notice
2
Getting to Know Your Hypervolt
Product Overview
3
Technical Specification
4
Installation
Getting Started
5
Enclosure Parts
6
Mounting the Charger
7-8
Accessing the Connections
9
Wiring and Cabling
10
Mains CT Connection
11
Connecting the LED Plate
12
Fitting the Front Enclosure
13
Monitoring and Protection Devices
14
Automated Load Management (ALM)
15
Maximum Operating Current
16
Using your Charger
LED Statuses
17
Setting Up the App
18-19
App Basics
20
App Settings
21
Charging Modes
22
Hypervolt Dashboard
23
Connecting online via Hotspot
24
Regulations and Security
25
Support
Troubleshooting Guide
26-27
Contact Us
28

1
Introduction
Thank you for choosing Hypervolt, our team know you will be pleased by the ease of install and
amazing functionality of your new Home 3.0 Smart EV Charger.
Hypervolt aims to provide customers with state-of-the-art equipment embracing industry
leading smart features backed up by excellent customer service.
The Hypervolt Home includes advanced built in automatic monitoring systems to ensure your
safety while in use.
This guide will provide instructions on how to correctly install and operate your new charger; by
reading this guide it will ensure you or if you are an installer, your customer receives the best
experience when using the charger.!
From the Hypervolt Team

2
Safety Notice
Safety Notice
The installer and end user must read and fully understand the safety instructions provided. Disregard of or actions contrary to the safety information and
instructions contained in this document, printed on the device or by other way given may lead to one or all of the following:!
•Injury or potential death of the operator, installer and any other third parties.!
•Improper operation, function and damage of the charger.!
•Damage to the vehicle on charge, building electrical systems and the surrounding environment.!
In addition failure to adhere to any of the safety precautions, notices, advice and instructions set out in this guide or by other way given in relation to either the
installation or operation of this and all other Hypervolt products will invalidate the warranty.!
Legal Notice
This document is intended to be used as a reference guide for the installation and operation of the Hypervolt Home 3.0 EV Charger. The product images shown
are for illustration purposes only and may not be an exact representation of the product. Hypervolt Limited reserves the right to make changes to the
specifications and processes of the product and documentation at any time and without prior notice.
The Hypervolt Home 3.0 charger has been designed, developed and manufactured to satisfy requirements, safety dispositions and norms in accordance with the
directives presented in the declaration of conformity.
Disposal!
Important information for the correct disposal of the product in accordance with Directive 2012/19/EC. At the end of its useful life, the
product should not be disposed of as urban waste. It must be taken to a collection centre for special and differentiated disposal or to a
distributor that provides this service.

3
Product Overview
Getting to know your Hypervolt
What comes in the box
LED Status
Indicator
Charging
Plug
243mm
328mm
Outer Ring LED
Status Indicator
Charging Cable
101mm
CHARGING UNIT
TETHERED CHARGING CABLE
CT CLAMP
M4
ENCLOSURE
SCREWS
CT
CONNECTOR
BLOCK
CHARGING CABLE HOLSTER

4
Technical Specification
Getting to know your Hypervolt
Product Information
Model: Home 3.0
Connection Capacity: Single Phase, 7kW AC
Charging Connector: Tethered, IEC 62196/Type 2 OR SAE J1772/Type 1
Tethered Cable Length (m): 5 / 7.5 / 10
Dimensions (mm): 328 (H) x 243 (W)!x 101(D)!
Mounting Type:!Wall/Pole mounted
Colour:!Ultra White / Ultra Black / Space Grey
Weight: 5.2 Kg
Unit Material: PC-ABS, ABS Composite
Charging Protocol / Mode : Mode 3 (compliant with BS EN IEC
61851-1:2019)
Electrical Properties
Rated supply voltage: 230V AC - Single Phase!!
Rated power: 7.4 kW
Rated current of assembly: 32A (max)
Output supply: AC 230V 7.4 kW Single Phase
(Note: May vary based on vehicle make and model as well as electrical
installation setup)!
Mains Frequency: 50 Hz
Rated impulse withstand voltage: 4000V!
Rated peak withstand current: 1000A @ 1ms
Average standby power consumption -
‣Lowest LED brightness setting: 4.2W
‣Maximum LED brightness setting: 8.4 W
Energy efficiency (at full rated output): 99%
Rating against shock: Class I Equipment!
Compatible earthing systems: TN-C-S & TN-S (PEN Fault Protection) or
TT
Electromagnet Compatibility (EMC): Classification Type B
Connectivity
WiFi: Wi-Fi 802.11b/g/n @2.4 GHz!| Bluetooth:Bluetooth LE (Version 4.2)
Safety
RCD Protection: Internal 6mA DC RCD (External AC Protection Required, “A”
Type Recommend.
PEN Fault Protection: Integrated PEN fault protection compliant with
Amendment 2 of BS7671:2018.
Overcurrent protection: External protection required (MCB or RCBO)
Mechanical impact protection: IK08
Standards and Compliance
EV Charging Compliance | EN 61851-1:2019, BS 7671:2018 + A1:2020
RoHS | 2011/65/EU
Safety Compliance | 2014/53/EU Radio Equipment Directive 3.1(a) - EN IEC
61851-1:2019 / EN 62196-1:2014 / IEC TS 61439-7:2014
EMC Compliance | 2014/53/EU Radio Equipment Directive 3.1(b) - EN IEC
61851-21-2:2021, EN 55032:2015 + A1:2020 (Class B)
Features
Status Indication/HMI: Multi-colour LED’s around the sides and the logo on
the front of the enclosure.!
Charging modes: Boost, Eco (Solar & Grid), Super Eco (Solar Only)
App: Full Function Control via the app.
ALM: Automatic Load Management
Other: Lock, Plug & Charge, Schedule Charging, Factory Reset, Tamper
Alerts, Selectable LED Brightness & Modes, Current Limiting, Usage
Records,
Environment
Operating Temperature: -25 to 40 °C | Operating Humidity: Up to 95% RH,
non-condensing | Environmental Protection:!IP54 | Pollution degree: 3

5
Getting Started
Installation
Please read before starting your install!
‣Hypervolt products must be installed by suitably qualified trained electricians only.
‣Above all else the Requirements for Electrical Installations as set out in BS7671
(as amended) must be followed with special attention to section 722.
‣In addition to the above the guidelines given in the “Code of Practice for Electric
Vehicle Charging Equipment Installation” (as amended) by the IET must also be
followed.
‣If you are unsure about any part of the installation of a Hypervolt product you must
obtain clarification from our technical department before proceeding.
‣After installation and within 48hrs the unit must be registered as having been
installed. This is done by scanning the QR code on the side of the unit or online.
This is to validate the warranty, failure to do so will void the warranty. Installers
must do this before leaving site.
Location of Important Components
1
2
3
9
4
5
6
7
8
10
11
12
10A
Incoming Supply Connection
1
Tethered Cable Connection
2
CP Connection
3
CT Connection (ALM/Solar)
4
RJ45 Connection
5
ALM Adjustment Dial
6
Derating Dip Switches
7
Sensing Device (RCD-DD)
8
LED Front Plate Connection
9
Rear Entry Cutout
10
Additional Cable Entry Cutout
Main Brain
Hyperconnect Cable
Top Mounting Holes
Bottom Mounting Holes
10A
11
12
13
14
13
13
14
14

6
C
B
A
A- Back Box !B- LED Plate !C- Front Cover
Enclosure Parts
Installation

7
Maximum height 1.5m
Minimum height 0.5m
STEP 1
Remove the drill template and lift the Hypervolt out of the box. Separate the front cover putting it safely to one side. Leave the LED Plate attached.
Find a clean flat surface protected from extremes of weather if possible (Discolouration of the enclosure may happen if exposed to strong UV light for extended
periods). Use the cardboard drilling template supplied with your Hypervolt to mark out the mounting holes for the back box (B). A metal template is available.
Your Hypervolt unit and accompanying holster should be fixed between 0.5m and 1.5m above the ground. See picture for recommended holster mounting
position.
Drill out all 4 fixing holes and fit the top 2 screws (13) leaving them ≈10mm out. For brick the recommended would be to use a 5.5mm SDS drill, Red plugs &
4x40mm screws. Hang the Hypervolt on to the top two screws.
Mounting the Charger
Installation

8
STEP 2
Insert the bottom 2 screws (14) then tighten all 4 up pinching the unit up to the wall (do not over tighten or distort the back box).
Make sure the unit is level and adjust if required.
Mounting the Charger
Installation

9
STEP 3
The Hypervolt has an LED plate (B) which should be removed to access the connections and then replaced before the front cover (C) is fitted.
To remove simply pull up on the top two tabs up and unhook the plate.
Separate the white square cable joint behind. The unit will be shipped with this connector already disconnected however still take care on first removal just in
case.
Put the LED Plate safely to one side until you refit it.
Accessing the Connections
Installation

10
Wiring and Cabling
Installation
The Hypervolt requires two types of connections; one for supplying electricity and one for sending CT information (Load Management, Solar Input etc.). A third
ethernet (hardwire) is sometimes required if the primary Wi-Fi connection is not available or too weak. Hypervolt can supply HyperConnect cable (12) which
can be used to do all three connections in one neat, easier and cheaper solution. We highly recommend the use of HyperConnect cable. We do not recommend
the use of NYY-J cables as these can put additional pressure on the terminal blocks.
Select the size of your incoming cable depending on your protective device rating (see next page), installation method and voltage drop. If HyperConnect cable
is not being used a Cat5 cable can be used for the second connection. Cables should in general come in via. the bottom gland positions however a single rear
entry is available (10) which can be drilled out using a hole-saw (25mm max.). A second hole can be made for Band 1 cables (10A). All holes should be suitably
sealed to prevent water ingress. The warranty is voided if the IP rating of the unit is not maintained or installations are not compliant with BS7671.
STEP 4 (At the Hypervolt)
Connect the electrical supply cable to the terminals (1) and tighten to 2Nm. We recommend
using ferrules on stranded cables. Do not use powered screwdrivers on the terminals.
Tighten the CTS Gand provided to hold the incoming cable in place. If you are using an SWA
cable then the CTS gland should be replaced for an SWA Gland (Not Provided).
STEP 5 (At the Hypervolt)
Connect the CT clamp supplied to the green CT plug (4), you can use a/the Cat5 (brown or blue
pair) cable to extend the connection but always end up with the white wire in the left of the
plug and the black wire in the right (as per colour coding). Use the left plug socket only. Right
plug socket for future secondary monitoring.
If you need hardwired internet you can use the remaining Orange and Green pairs terminated
using the T-568B colours in an RJ45 plug which can then be inserted in the RJ45 socket (5).
Be sure the method you use to supply electricity to the Hypervolt is compliant with The BS7671 Wiring Regulations, particular attention should be given to
section 722. Remember external RCD’s must be as a minimum Type “A”, individual and double pole (Including RCBO’s). SPD’s should be fitted with consideration
given to wether a type 1 or type 2 device would be more suitable

11
Mains and CT Connection
Installation
STEP 6 (At the Consumer Unit)
Connect the supply cable. We recommend using method 1 below as this is the easiest way to be compliant.
Connection Method 1:
A separate consumer unit spurred into the existing meter tails is installed just for the use of the Hypervolt unit. HyperConnect (1 Wire Method Orange cable only)
is run from the Hypervolt unit and a joint made within the consumer unit to the CT Clamp. If you are not using HyperConnect then run a separate supply cable
and separate Cat5 cable for the CT (2 wire method Orange & Black Cables) these cables must not be run directly alongside each other.
Connection Method 2:
This is the same as above apart from the supply is taken from an existing consumer unit. Both wiring methods can still be used.
For Both Methods
A suitably sized overcurrent protective device must be installed to protect the Hypervolt circuit. The Hypervolt takes a maximum load just below 32A.
Consideration should be given to if a 32A or 40A device is used based upon the operating environment. A 32A device may run too warm and trip out prematurely
over a long charging period especially if it is between other loaded devices. In all cases the Hypervolt must also be protected by an external RCD device (Type AC
devices must not be used).

12
Connecting the LED Plate
Installation
STEP 7
Once you have finished wiring your Hypervolt charger, you will need to re-fit the LED plate (B). First click together the white square cable joint. Put the top two
tabs of part (B) over their locators on the top side of the back box (A). Now pull down on the middle bottom edge of part (B) and click the bottom into place. Take
care not to trap any cabling between parts A & B. Run you hands all around the edges of the back box and LED Plate to confirm all the tabs are flat and square.

13
Fitting the Front Enclosure
Installation
STEP 8
Lastly slide the front cover (C) over parts A & B and secure using the four M4 screws supplied. A small amount of pressure will be required on the front to
compress the seal and line the holes up. Please take care not to cross thread the screws which only need to be hand tight, never use powered screwdrivers.

14
Monitoring and Protection Devices
Installation
RCD (Residual Current Device)
An RCD is a safety device used to ensure that the charger stops supplying electricity in the event that there is an electrical fault to earth.
The Hypervolt has built-in 6mA DC protection but no built-in AC protection, it must therefore be connected to an individual “A” Type Double Pole RCD or RCBO
not exceeding 30mA; complying with IEC61008-1 /IEC61009-1 / IEC60947-2 / IEC62423.
CT (Current Transformer)
For general use a single CT clamp must be fitted at the service origin to measure the main load on the property and discover any solar export.
The CT clamp provided should go around the main incoming Live (Brown or Red) meter tail with the arrow pointing in the normal direction of current flow (Please
refer to the picture on page 11).
Note: The CT clamp wiring can be extended up to 50m using Cat5e cable or 100m using HyperConnect cable.
PEN Fault Protection
Hypervolt chargers have built-in PEN fault protection which means they can be connected to a PME (TN-C-S) incoming service which shares Neutral & Earth in
the same conductor. There is no requirement to install an additional earth rod. In the event that the Protective Earth and Neutral (PEN) conductor becomes
damaged/disconnected the Hypervolt PEN Fault system will isolate all conductors to protect the user from the potential danger a PEN fault presents.
Overheating Sensing
Hypervolt chargers have built-in temperature sensors; in the event where it recognises there is too much heat being generated it will reduce the current being
delivered to the EV, this will ensure the charger is not damaged.

15
Automated Load Management
Installation
6: 60A
7: 80A
8: 100A
6
ALM (Automatic Load Management)
Hypervolt's Automatic Load Management control is used to safety adjust
the maximum charging current an EV can take to prevent the charging
device being responsible for overloading the electrical service to a property.
When activated the charging current will drop to as low as 6A. Generally the
ALM system will activate for short periods every so often. If the ALM is
being triggered very regularly this could be a sign that the electrical service
to the property is inadequate for requirements.
The dial (6) can be adjusted to set the limit at which the load manager
activates. The diagram too the right shows what part of the dial is the
pointer, in this case pointing to position 5.
For the ALM system to work correctly it is very important that the CT Clamp
has been correctly installed (see pages 10,11 & 14)
The ALM dial is most normally set to 6 for 60A even in cases where the
main fuse value is higher. The units will normally come factory set to
position 6, but always check.

16
Maximum Operating Current
Installation
It is possible to limit the maximum current the Hypervolt Home 3.0 will operate at by permanently derating the unit using the internal dip switches. This is
called a “Hard Set” as opposed to a “Soft Set” which can be done from the App.
Setting the Maximum Operating Current (Hard Set)
1. Locate the “Hard Set” dip switches (7) in the bottom left corner of the PCB.
2. The dip switches are factory set to the maximum 32A (all off).
3. Change the first two dip switches (1&2) to your required maximum output as per the
following positions:
Reducing the maximum operating current can sometimes be requested by a DNO and
should be done using the Hard Set method only.
10A
1 2 3 4
ON
16A
1 2 3 4
ON
20A
1 2 3 4
ON
32A
1 2 3 4
ON
7

17
LED Statuses
Using your Charger
Blue
Solid LED: Ready to
use, no car plugged
in.
Pulsing LED: Plugged
in and waiting for car
to start charge
If the Ring is Pulsing
White there is no
internet connection.
Purple
Solid LED: Set to
scheduled charge but
no car plugged in.
Pulsing LED: Car
plugged in, waiting to
start charging
accordingly to set
schedule.
Green
Solid LED - Car is
charging.
The side LED’s indicate
the charging rate. The
less on show the lower
the rate.
Flashing: Waiting on
random delay (page 25).
Orange
Solid LED: Charger Locked
Flashing LED: A Locked
charger is trying to be
used.
Red
The Charger’s safety
system has activated.
The unit is no longer
charging your car.
Check status in the
Hypervolt App and
refer to
troubleshooting on
page 26.
Yellow
Solid LED: Charger
inhibited due to lack of
solar export (Super Eco
Mode Only)
Pulsing LED: Charger
stopped from app.

18
Setting up the App
Using your Charger
We recommend installing the Hypervolt App, this enables you to control and monitor the charger. The
app is free and can be downloaded from either the Google Play Store (Android) or App Store (Apple).
Follow the instructions below to get set up for the first time.
If your Hypervolt has been installed by a “Hypervolt
Trusted Installer” they will do this part for you. You
will receive an email link to adopt your charger. If you
already have the App close and reopen it for the new
charger to show.
Create an Account / Sign In
On the “Sign Up” page fill in your email address and
your own unique password. Once you have done so
use the ‘Sign in’ page to log in to your account. (If you
already have a login with us you can skip creating an
account).
Let Us Begin
When you first sign in there will be no chargers
adopted to your account so click start to begin.
You must be stood next to the charger to
complete the next steps.
Adopting your charger
Select the charger shown on the list as “Available”.
Units already assigned to an account will show as
“Unavailable”. Pull the list down to refresh it if
unknown devices are shown.