ALP EV EASY CHARGE DUO-AC22 Series User manual
ALP EV EASY CHARGE DUO
Installatie handleiding
Link naar ALP EV CHARGING APP:
https://alp-ev-charging-50647.web.app/#/
English - 1© 2023 ZES - Tüm hakları saklıdır
CONTENTS
SAFETY INFORMATION.......................................................................................................... 2
SAFETY WARNINGS .............................................................................................................. 2
GROUND CONNECTION WARNINGS.........................................................................................3
POWER CABLES, PLUGS and CHARGING CABLE WARNINGS .........................................................3
WALL MOUNTING WARNINGS .................................................................................................3
MODEL DESCRIPTION ............................................................................................................4
GENERAL INFORMATION ........................................................................................................5
INTRODUCTION OF THE PRODUCT COMPONENTS ..............................................................5
DIMENSIONAL DRAWINGS.......................................................................................................5
TECHNICAL SPECIFICATIONS.................................................................................................. 6
CONNECTIVITY ................................................................................................................... 6
AUTHORIZATION.................................................................................................................. 6
MECHANIC SPECIFICATIONS .................................................................................................. 6
ENVIRONMENTAL TECHNICAL SPECIFICATIONS..........................................................................7
OTHER FEATURES (Connected Models).......................................................................................7
REQUIRED EQUIPMENT, TOOLS and ACCESSORIES..................................................................... 8
INSTALLING CHARGING STATION............................................................................................ 9
PRODUCT INSTALLATION STEPS............................................................................................. 10
OPENING AND CLOSING THE FRONT COVER OF THE CHARGING STATION..................................... 11
WALL MOUNT INSTALLATION .................................................................................................13
THREE PHASE CHARGING STATION AC MAINS CONNECTION.......................................................15
DATA CABLE CONNECTION................................................................................................... 16
ADJUSTING CURRENT LIMITER............................................................................................... 19
LOCKED CABLE FUNCTION (Model With Socket) ........................................................................22
POWER OPTIMIZER (REQUIRES OPTIONAL ACCESSORIES)..........................................................23
MODE SELECTION SWITCH SETTINGS .....................................................................................26
LOAD SHEDDING ................................................................................................................. 27
MONITORING OF WELDED RELAY CONTACTS FAILURE ...............................................................28
FACTORY RESET..................................................................................................................29
SETTING ETHERNET PORT OF CHARGER TO STATIC IP IN STANDALONE USAGE MODE .....................29
WEB CONFIGURATION INTERFACE ENABLE / DISABLE................................................................30
OCPP CONNECTION.............................................................................................................31
CONNECT OCPP OVER CELLULAR NETWORK............................................................................31
COMMISSIONING.................................................................................................................31
CONNECT PC TO THE SAME NETWORK WITH SMART BOARD....................................................... 33
OPENING WEB CONFIGURATION INTERFACE WITH BROWSER ..................................................... 33
OPENING WEB CONFIGURATION INTERFACE VIA WIFI HOTSPOT.................................................. 34
WEB CONFIGURATION INTERFACE ......................................................................................... 35
WIRELESS LAN TRANSMITTER SPECIFICATIONS......................................................................... 39
© 2023 ZES - Tüm hakları saklıdır
SAFETY INFORMATION
CAUTION
RISK OF ELECTRIC
SHOCK
CAUTION: ELECTRIC VEHICLE CHARGER DEVICE
SHALL BE MOUNTED BY A LICENSED OR AN
EXPERIENCED ELECTRICIAN AS PER ANY REGIONAL
OR NATIONAL ELECTRIC REGULATIONS AND
STANDARDS IN EFFECT.
CAUTION
AC grid connection and load
planning of the electric vehicle
charging device shall be
reviewed and approved by authorities as
charger installations the load plan shall be established
directly or indirectly for any reason whatsoever in the
to AC grid supply connection or load planning.
IMPORTANT - Please read these instructions fully
before installing or operating
SAFETY WARNINGS
for future reference.
and do not use charging station without appropriate
Do not continue to operate the unit if you are in any
breakers (MCB and RCCB). Consult your local dealer.
–25 °C and +50 °C without direct sunlight and at
the charging station only within these specified
operating conditions.
The device location should be selected to avoid
excessive heating of the charging station. High
process.
The charging station is intended for outdoor and
indoor use. It can also be used in public places.
To reduce the risk of fire, electric shock or product
Moreover, the charging station shall not be exposed
to spilled or splashed liquids.
connector and other hazardous live parts of the
Avoid exposure to heat sources and place the
arcing or sparking parts which should not be
located in a recessed area or below floor level.
This device is intended only for charging vehicles
not requiring ventilation during charging. This
device is not support ventilation.
To prevent risk of explosion and electric shock,
ensure that the specified Circuit Breaker and RCD
are connected to building grid.
The lowest part of the socket-outlet shall be located
level.
Adaptors or conversion adapters are not allowed
to be used. Cable extension sets are not allowed
to be used.
o Use this product at an altitude of less than 4000
bottles, etc., on the product.
danger of suffocation.
Do not wash the device with water.
Do not use abrasive clothes, wet clothes, alcohol,
It should be kept in its original box in order not
transportation.
© 2023 ZES - Tüm hakları saklıdır
transportation after the delivery of the product
The product should be used under the porch.
WARNING: Never let people (including
capabilities or lack of experience and or knowledge
use electrical devices unsupervised.
CAUTION: This vehicle charger unit is
intended only for charging electric vehicles not
requiring ventilation during charging.
GROUND CONNECTION
WARNINGS
should be run with circuit conductors and connected
charging station. Connections to the charging
station are the responsibility of the installer and
purchaser.
To reduce the risk of electrical shock, connect only
to properly grounded outlets.
WARNING : Make sure that during installing and
using, the charging station is constantly and
properly grounded.
POWER CABLES, PLUGS and
CHARGING CABLE WARNINGS
Be sure that charging cable is Type 1 socket
you an electric shock. Do not use this product if the
flexible charging cable or vehicle cable is frayed,
has broken insulation, or shows any other signs
Ensure that the charging cable is well positioned
thus; it will not be stepped on, tripped over, or
Never touch the power cable/plug or vehicle cable
with wet hands as this could cause a short circuit
or electric shock.
To avoid a risk of fire or electric shock, do not use
hazard.
WALL MOUNTING WARNINGS
charging station on the wall.
Do not install the charging station on a ceiling or
inclined wall.
accessories.
This unit is rated for indoor or outdoor installation.
for outdoor installation and be installed properly to
English - 4© 2023 ZES - Tüm hakları saklıdır
MODEL DESCRIPTION
Model Name
MODEL DESCRIPTION: Alp Easy Charge Duo-AC**-*
Alp Easy Charge Duo : Electric Vehicle AC Charger
(Mechanical Cabinet 10) 1st Asterisk (*) : Rated Power
3rd Asterisk (*) : Can be one of the following:
D : 7” TFT color display
A : Charging unit with Type-A RCCB
MID: Charging unit with MID Meter
PEN: Broken PEN Detection Feature
5th Asterisk (*) can be one of the following:
T2S : Case-B Connection with shuttered socket
T2P : Case-C Connection with Type-2 plug
T1P : Case-C Connection with Type-1 plug
Cabinet Alp Easy Charge Duo
English - 5© 2023 ZES - Tüm hakları saklıdır
GENERAL INFORMATION
INTRODUCTION OF THE PRODUCT COMPONENTS
1
2
3
4
6
5
Alp Easy Charge Duo Models
1.
2. RFID Card Reader
3. MID Meter Windows
4. Indicator LED
5. Socket Outlets
6. LED
DIMENSIONAL DRAWINGS
425
400
580
600
English - 6© 2023 ZES - Tüm hakları saklıdır
TECHNICAL SPECIFICATIONS
Model Alp Easy Charge Duo-AC22 Series
IEC Protection class Class - I
Cable Model
Voltage and Current Rates 400VAC 50/60 Hz-3-phase 16A
AC Maximum Charge Output 22kW
Built-in Residual Current Sensing
module
Required Circuit Breaker on AC
Mains 4P-40A MCB Type-C
Required AC Mains Cable
CONNECTIVITY
Ethernet
Wi-Fi Wi-Fi 802.11 a/b/g/n/ac
Wi-Fi Hotspot Optionally enabled
Cellular (Optional) LTE: B1 (2100 MHz), B3 (1800 MHz), B7 (2600 MHz), B8 (900 MHz), B20
(800 MHz), B28A (700 MHz)
WCDMA: B1 (2100 MHz), B8 (900 MHz)
GSM: B3 (1800 MHz), B8 (900 MHz)
AUTHORIZATION
RFID ISO-14443A/B and ISO-15693
MECHANIC SPECIFICATIONS
Material Plastic
Size
Dimensions (Package)
Weight (Product) 14 kg
Weight with package 17 kg
AC Mains Cable Dimensions
Cable Inlets AC Mains / Ethernet / Modbus
English - 7© 2023 ZES - Tüm hakları saklıdır
ENVIRONMENTAL TECHNICAL SPECIFICATIONS
Protection Class Ingress Protection
IP54
IK10
Usage Conditions
Altitude
-25 °C to 50 °C (without direct sunlight)
OTHER FEATURES (Connected Models)
Potential Free Enable Input Signal input for controlling the charging station externally
Welded Contactor Indication 230V AC output for shunt trip in case of welded contacts
Load Shedding (with
Optional Accessories)
Signal input for reducing the charging current down to 8A in case of
Remote Control / Monitoring
Remote Diagnostics
Load Management
Software Update OCPP, Direct Flashing
English - 8© 2023 ZES - Tüm hakları saklıdır
REQUIRED EQUIPMENT, TOOLS and ACCESSORIES
PC
T20
Volt Indicator Torx T20 Security
Screwdriver Water Level
Flathead Screwdriver
(Tip width 2.00-2.5
Hexagon Key Right Angle Screwdriver Adapter
/ Torx T20 Security Bit
Cat5e or cat6
ethernet cable
English - 9© 2023 ZES - Tüm hakları saklıdır
INSTALLING CHARGING STATION
BOX CONTENTS FOR CHARGING STATION
SUPPLIED INSTALLATION EQUIPMENT and ACCESSORIES
Accessory/Material
Name Use For Quantity Picture
Dowels (M8x50 Plastic
Dowels) Mounting charging station to the wall 4
Torx T25 Security Screw
(M6x75) Mounting charging station to the wall 4
Torx T20 Security
L-Wrench
IP for screws which are used for
1
Wrench
glands 1
RJ45 Male Connector –
Optional LAN Cable connection 1
O-Ring Mounting the charging station to the
pole 2
Screw M6X20 Mounting the charging station to the
pole 4
Fixing Bracket Mounting charging station to wall and
the pole. 1
English - 10© 2023 ZES - Tüm hakları saklıdır
User RFID Card 2
Master RFID Card
Local RFID List 1
Installation Guide Installation Manual 1 Set
Instruction Book User Manual 1 Set
PRODUCT INSTALLATION STEPS
CAUTION!
Ensure that ground resistance of the installation is less than 100Ω.
*Read and follow the section "OPENING AND CLOSING THE FRONT COVER OF THE CHARGING STATION"
carefully before opening the product cover.
English - 11© 2023 ZES - Tüm hakları saklıdır
OPENING AND CLOSING THE FRONT COVER OF THE CHARGING STATION
CAUTION
RISK OF ELECTRIC SHOCK
1.
Security Bit.
2.
3.
English - 12© 2023 ZES - Tüm hakları saklıdır
4. After the operation is finished, position the front cover's top part over the top part of the back cover via attaching
the hooks.
5. While the hooks of the front cover are hanging, reconnect the LED cables of the unit as shown in figure. Before
in between the front/back cover.
6.
it is positioned suitably as shown in figure. The front cover and back cover's top parts should be linear to ensure
7.
5
5
6 7
4
English - 13© 2023 ZES - Tüm hakları saklıdır
WALL MOUNT INSTALLATION
1. OPENING AND CLOSING
THE FRONT COVER OF THE CHARGING STATION".
2.
3.
4. Place the dowels into the holes.
5. Mount the fixing bracket to the wall which is given in accessory bag.
6.
7.
8. Connection
9. If the Ethernet cable is needed to be used, follow the section "DATA CABLE CONNECTION"
10.
the front cover hooks to the top side of the back cover of the unit. Also carefully check the seal of the unit which
turns around the back cover of the unit.
11. Tighten the cable glands. Before closing the cover of the charging station, follow the instructions
section "OPENING AND CLOSING THE FRONT COVER OF THE CHARGING STATION".
12.
L-Wrench or Right Angle Screwdriver Adapter using Torx T20 Security Bit.
13. Mounting the charging station on the wall is finished.
2
1
5
3
4
7
8
6
connections.
English - 14© 2023 ZES - Tüm hakları saklıdır
9
Data
Cable Wrench
AC Mains
Cable
11 12
10
Before closing the cover of the charging station, check next
instructions if any function related to these sections are used.
English - 15© 2023 ZES - Tüm hakları saklıdır
THREE PHASE CHARGING STATION AC MAINS CONNECTION
1
2
1-
2-
the cables.
Electric Terminal AC Cable Color
1 Earth (Green-Yellow)
2 AC L1 (Brown)
3 AC L2 (Black)
4 AC L3 (Grey)
5 AC Neutral (Blue)
English - 16© 2023 ZES - Tüm hakları saklıdır
DATA CABLE CONNECTION
1.
2. Follow the instructions below.
1- Insert cable through the cable gland. 2-
3-
conducting wires are even.
4-
cable stripper.
5-
other, and then unwind each pair, so that you end
up with 8 individual wires.
6-
in the following order: white/orange, solid orange,
white/green, solid blue, white/blue, solid green,
white/brown, solid brown.
English - 17© 2023 ZES - Tüm hakları saklıdır
7-
into the connector, pushing through until the wire
8-
out of the connector’s pin side are in the correct
9-
can’t go any further. Release the handles and
10-
11-
12-
English - 18© 2023 ZES - Tüm hakları saklıdır
3.
NOTE: Below data connection cables can be inserted through the cable holes;
a. External enable input cable
b.
c. Load shedding triggering signal cable
d.
English - 19© 2023 ZES - Tüm hakları saklıdır
ADJUSTING CURRENT LIMITER
C-Curve MCB
10 A 13 A
13 A 16 A
16 A 20 A
20 A 25 A
25 A 32 A
30 A 40 A
32 A 40 A
Current Limit Value
Phase 22 kW 11kW 7.4kW
1-
Phase
10 A 10 A 10 A
13 A 13 A 13 A
16 A 16 A 16 A
20 A 20 A
25 A 25 A
30 A 30 A
32 A 32 A
3-
Phase
10 A 10 A
13 A 13 A
16 A 16 A
20 A
25 A
30 A
32 A
Table of contents
