HyQuest Solutions TB4 2 Series User manual

TB4 Series 2
User Manual

© 2022 HyQuest Solutions 2
Table of Contents
Disclaimer 3I
II Scope of Delivery 4
III Safety Instructions 5
Part I Introduction 6
Part II Installation 7
2.1 Unpacking your TB4 Rain Gauge ................................................................................................................ 7
2.2 Site Selection and Setup ................................................................................................................................ 7
Part III Configuration 11
3.1 Calibration ....................................................................................................................................................... 11
3.2 Field Calibration Device .............................................................................................................................. 11
Part IV Operation 12
4.1 Test Operation ............................................................................................................................................... 12
4.2 Electrical ........................................................................................................................................................... 12
Part V Maintenance 13
Part VI Repair 15
6.1 TB4 Part List .................................................................................................................................................. 15
Part VII Technical Data 22
Part VIII Obligations of the Operator and Disposal 23
8.1 Obligations of the Operator ....................................................................................................................... 23
8.2 Dismantling / Disposal ................................................................................................................................ 23

Copyright Notice: No parts of this work may be
reproduced in any form or by any means without the
written permission of the publisher. HyQuest
Solutions waives copyright for users to print out
parts of the documentation in hard copy for their
own use only.
Trademark Notice: HyQuest Solutions (HS) and
KISTERS products and services referred to in this
document are trademarks or registered trademarks
of HyQuest Solutions or KISTERS AG. Other product
names used may or may not be the trademarks of
their respective owners.
© 2020 HyQuest Solutions, a KISTERS Group
Company. Any rights not expressly granted herein
are reserved.
The information provided in this manual was deemed
accurate as of the publication date. However, updates
to this information may have occurred.
This manual does not include all of the details of
design, production, or variation of the equipment
nor does it cover every possible situation which may
arise during installation, operation or maintenance.
HyQuest Solutions shall not be liable for any
incidental, indirect, special or consequential damages
whatsoever arising out of or related to this
documentation and the information contained in it,
even if HyQuest Solutions has been advised of the
possibility of such damages.
Any errors found in any HyQuest Solutions product
should be reported to HyQuest Solutions where
every effort will be made to quickly resolve the
problem.
This document is public.
3© 2022 HyQuest Solutions
I Disclaimer

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II Scope of Delivery
§ TB4/Series II/T Rain gauge
§ TB311/5 5 metre connecting lead
© 2022 HyQuest Solutions 4

§ Read the user manual including all operating instructions prior to installing, connecting and powering up the HyQuest
Solutions TB4_Series2. The manual provides information on how to operate the product. The manual is intended to be
used by qualified personnel, i.e. personnel that have been adequately trained, are sufficiently familiar with
installation, mounting, wiring, powering up and operation of the product.
§ Keep the user manual on hand for later reference!
§ If you encounter problems understanding the information in the manual (or part thereof), please consult the
manufacturer or its appointed reseller for further support.
§ HyQuest Solutions TB4_Series2 is intended to be used in hydrometeorological or environmental monitoring
applications.
§ Before starting to work, you have to check the functioning and integrity of the system.
§ Check for visible defects on the TB4_Series2, this may or may not include any or all of the following mounting
facilities, connectors and connections, mechanical parts, internal or external communication devices, power
supplies or power supply lines, etc.
§ If defects are found that jeopardize the operational safety, work must be stopped. This is true for defects found
before starting to work as well as for defects found while working.
§ Do not use the HyQuest Solutions TB4_Series2 in areas where there is a danger of explosion.
§ The present user manual specifies environmental/climatic operating conditions as well as mechanical and electrical
conditions. Installation, wiring, powering up and operating the HyQuest Solutions TB4_Series2 must strictly comply
with these specifications.
§ Perform maintenance only when tools or machinery are not in operation.
§ If guards are removed to perform maintenance, replace them immediately after servicing.
§ Never make any electrical or mechanical diagnostics, inspections or repairs under any circumstances. Return the
sensor to the manufacturer’s named repair centre. You can find information on how to return items for repair in the
relevant section of the HyQuest Solutions web site.
§ Disposal instructions: After taking the HyQuest Solutions TB4_Series2 out of service, it must be disposed of in
compliance with local waste and environmental regulations. The HyQuest Solutions TB4_Series2 is never to be
disposed in household waste!
§ Inputs and outputs of the device are protected against electric discharges and surges (so-called ESD). Do not
touch any part of the electronic components! If you need to touch any part, please discharge yourself, i.e. by touching
grounded metal parts.
III Safety Instructions
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Introduction
1Introduction
Thank you for choosing our product. We hope you will enjoy using the device.
HyQuest Solutions manufactures, sells, installs and operates quality instrumentation, data loggers and communication
technology. Products are designed with passion for environmental monitoring and with a deep understanding of the
quality, accuracy and robustness needed to fulfil the requirements of measurement practitioners in the field.
The present User Manual will help you understand, install and deploy the device. If, however, you feel that a particular
information is missing, incomplete or confusing, please do not hesitate to contact us for further support!
HyQuest Solutions’ TB4 Series II is a high-quality tipping bucket rain gauge for measuring rainfall in urban and rural
locations. Due to the integrated syphon, the gauge delivers high levels of accuracy across a broad range of rainfall
intensities.

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Installation
2Installation
This chapter contains the following subsections:
§ Unpacking your TB4 Rain Gauge
§ Site Selection and Setup
2.1 Unpacking your TB4 Rain Gauge
This package should contain:
§ TB4/Series II/T Rain gauge
§ TB311/5 5 metre connecting lead
Please verify you have received these items and that the Tipping Bucket Rain gauge resolution is as ordered.
To prepare the Tipping Bucket Rain gauge for installation:
§ lift the unit from the carton and place on secure surface
§ remove polythene bag
§ loosen the three enclosure securing screws and back them off until screw head is clear of the enclosure.
§ lift the enclosure from the gauge
§ carefully remove the elastic band/support pad from the bucket.
Your Tipping Bucket Rain gauge is now ready for installation.
2.2 Site Selection and Setup
Site Selection
Rainfall measurements are intended to be representative of the actual rain falling on a given area. Some of the more
important factors which influence the representativeness of a gauge are as follows:
§ Site the gauge on level ground where possible. Avoid sloping sites.
§ Site should have adequate protection from strong winds.
§ Site should be free of large obstructions such as buildings and trees.
§ Provide suitable ground surface to avoid splashing into the gauge.
Setting up
§ Install the gauge on the foundation. A suggested foundation is shows in Diagram 1.
§ Loosen the three enclosure securing screws and the enclosure.
§ The gauge is provided with a bull’s eye level. Adjust the nuts on mounting bolts until gauge is level.
§ Connect lead to the Rain Gauge terminals, refer to Diagram 7, and to the recording device, in accordance with
manufacturer’s instructions.
Floor Mount:
7
7

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Installation
Pole Mount:

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Installation
Roof Mount:
The Rain Gauge can also be mounted on a pitched roof with maximum angle of 15 degrees.

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Installation

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Configuration
3Configuration
This chapter contains the following subsections:
§ Calibration
§ Field Calibration Device
3.1 Calibration
All gauges have been calibrated by HyQuest Solutions Pty Ltd, prior to despatch.
The following products and services are available from HyQuest Solutions Pty Ltd:
§ Field Calibration Device, Model FCD, for routine field check calibrations, supplied with operating instruction sheet
refers to FIELD CALIBRATION DEVICE
§ Laboratory Calibration Unit, Model TB340A, for calibration after servicing in workshops, supplied with operating
manual.
§ Recalibration Service at HyQuest Solutions’ factory.
Please contact either HyQuest Solutions Pty Ltd or our local distributor for further information.
3.2 Field Calibration Device
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11
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Operation
4Operation
This chapter contains the following subsections:
§ Test Operation
§ Electrical
4.1 Test Operation
§ Manually tip the bucket a number of times, ensuring that each tip is being recorded and that the tilting mechanism is
operating freely.
§ Replace and secure the enclosure.
4.2 Electrical
Dual reed switches are provided for several reasons:
§ Two isolated switches permit the control of two separate circuits; e.g. a local counter and a telemetry circuit.
§ Parallel connection of both switches increases the current carrying capacity of the contact system if required.
§ Parallel switch operation confers a degree of redundancy in locations where data from the Rain gauge is critical to
flood warning etc.
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12

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Maintenance
5Maintenance
The only routine maintenance required is cleaning. The following items should be checked regularly for cleanliness:
§ Catch filter
§ Syphon (refer diagram 5)
§ Interior of bucket
§ Top surface of adjusting screws
§ Enclosure locking screws - lightly lubricate after cleaning
§ All insect screens
Dismantle Details
a. Unscrew nut
b. Lightly press stem down on surface until stem pops out of syphon body.
c. Remove stem from syphon body.
d. Unscrew cap
e. Clean all items

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Maintenance
Assembly Details
a. Screw cap on stem. Finger tight only.
b. Push stem into syphon body.
c. Replace nut and tighten. Do not over tighten.

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Repair
6Repair
HyQuest Solutions precision instruments and data loggers are produced in quality-controlled processes. All HyQuest
Solutions production and assembly sites in Australia, New Zealand and Europe are ISO 90001 certified. All equipment is
factory tested and/or factory calibrated before it is shipped to the client. This ensures that HyQuest Solutions products
perform to their fullest capacity when delivered.
Despite HyQuest Solutions most rigorous quality assurance (QA), malfunction may occur within or outside of the warranty
period. In rare cases, a product may not be delivered in accordance with your order.
In such cases HyQuest Solutions’ return and repair policy applies. For you as a customer, this means the following:
1. Contact HyQuest Solutions using the Repair Request Form made available online:
https://www.hyquestsolutions.eu/fileadmin/Form/Telemetry_Solution_app.jpg.pdf
In response you will receive a reference number that must be referenced on all further correspondence and on the
freight documents accompanying your return shipment.
2. Please provide as much information and/or clear instructions within the return paperwork. This will assist our test
engineers with their diagnosis.
3. Please do not ship the goods prior to obtaining the reference number. HyQuest Solutions will not reject any
equipment that arrives without reference number; however, it may take us longer to process.
Custom requirements for items sent to HyQuest Solutions for warranty or non-warranty repairs: Check with your
national customs/tax authorities for details, processes and paperwork regarding tax exempt return of products. Typically,
special custom tariff codes are available (such as HS Code = 9802.00) that verify the item is being returned for repair and
has no commercial value. Please note that the customs invoice / dispatch documents should also clearly state: “Goods
being returned to manufacturer for repair – No Commercial value”. It is mandatory to have any returned goods
accompanied by a commercial invoice on headed paper. HyQuest Solutions reserves the right to charge the customer for
time spent rectifying incorrect customs documents.
Note: Please ensure that your goods are packed carefully and securely. Damage that occurs during transit is not covered
by our warranty and may be chargeable.
6.1 TB4 Part List

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Repair
Rain gauge
Part No.
Rain gauge Description
TB4/0.1/Series II/T
Tipping Bucket Rain gauge, bucket capacity 0.1mm, bucket
type Teflon Impregnated injection moulded non
hydroscopic plastic ASA UV stabilised
TB4/0.2/Series II/T
Tipping Bucket Rain gauge, bucket capacity 0.2mm, bucket
type Teflon Impregnated injection moulded non
hydroscopic plastic ASA UV stabilised
TB4/0.01/ Series II/T
Tipping Bucket Rain gauge, bucket capacity 0.01inch,
bucket type Teflon Impregnated injection moulded non
hydroscopic plastic ASA UV stabilised
TB4/0.5/ Series II/T
Tipping Bucket Rain gauge, bucket capacity 0.5mm, bucket
type teflon impregnated ASA plastic UV stabilised
TB4/1.0/M/ Series II
Tipping Bucket Rain gauge, bucket capacity 1.0mm, bucket
type synthetic ceramic coated brass
REFERENCE
PART_ID
DESCRIPTION
QTY_PER
1
TB701-01
BASE-INJECTION MOULDED
1
2
TB701-03
BRASS INSERT
2
3
SC008-29
M5x0.8 SS304 HEX NUT
3
4
SC045-21
SOC HD CAPSCREW
M5x0.8x12 SS304
3
5
TB301-05
PIVOT SCREW
2

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Repair
REFERENCE
PART_ID
DESCRIPTION
QTY_PER
6
TB301-06
PIVOT SCREW LOCK NUT
2
7
SC006-12
MINIATURE P CLIP #20-PTC
6.4B
1
8
SC022-114
6GA x 1/4 SELF TAPPING
SCREW 304 PAN HD
PHILLIPS STAINLESS STEEL
1
9
TB307
MODEL TB3 RAIN GAUGE
24V REED SWITCH
ASSEMBLY
0.5
10
SC023-09
BULL’S EYE LEVEL
1
11
SC100-09
SERIAL PLATE
1
12
SC100-06
CALIBRATED LABEL
1
13
SC040-58
SPFM10 10MM FINNED
SNAP IN PLUG BLACK
1
14
TB312
ADJUSTING SCREW
ASSEMBLY
2
15
SC022-116
6GA x 1/2 SELF TAPPING
SCREW 304 PAN HD
PHILLIPS STAINLESS STEEL
2

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Repair
TB4 Series II Bucket Part List

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Repair
Syphon Part List

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Repair
Filter Part List
Enclosure Part List