Hyundai Electric N800 Series User manual

N800-Series
N800A Inverter
Installation Manual
Notice
Read and understand these manuals before attempting any un-
packing, assembly, operation or maintenance of the inverter
This manual should be applied only to N800A inverter.
This manual dose not includes all items regarding installation and
maintenance procedures.
For more information, please contact authorized partners .

ISSUE DATE: 2018.5.2 (VER. 2)

N800A TABLE OF CONTENTS
1. SAFETY .........................................................................................1
1.1 THE SAFETY SYMBOLS USED IN THE MANUAL ............................................ 1
1.2 WARNING .................................................................................... 1
1.3 CAUTION ..................................................................................... 2
1.4 EARTHING AND EARTH FAULT PROTECTION .............................................. 3
1.5 ELECTRO-MAGNETIC COMPATIBILITY (EMC) .............................................. 4
1.6 USING AN RCD OR AN RCM DEVICE ....................................................... 4
2. RECEIVING THE DELIVERY ...................................................................5
2.1 PACKAGE LABEL ............................................................................. 5
2.2. TYPE DESIGNATION CODE ................................................................. 5
2.3 UNPACKING AND LIFTING THE AC DRIVE ................................................. 6
2.3.1 WEIGHT OF THE AC DRIVE ........................................................... 6
2.3.2 LIFTING THE FRAMES MR8 AND MR9 ............................................... 6
2.3.3 LIFTING THE FRAMES MR10 ......................................................... 8
2.3.3.1 LIFTING THE FRAMES MR10 WITHOUT THE EXTENSION BOX ................ 8
2.3.3.2 LIFTING THE FRAMES MR10 WITH AN EXTENSION BOX ...................... 8
2.4 ACCESSORIES ............................................................................... 9
2.4.1 FRAME MR4 ......................................................................... 10
2.4.2 FRAME MR5 .......................................................................... 10
2.4.3 FRAME MR6 ......................................................................... 11
2.4.4 FRAME MR7 ......................................................................... 12
2.4.5 FRAME MR8 ......................................................................... 12
2.4.6 FRAME MR9 ......................................................................... 13
2.5 "PRODUCT MODIFIED" LABEL ............................................................ 13
2.6 DISPOSAL .................................................................................. 13
2.7 Warranty of the Unit ...................................................................... 14
2.7.1 Questions on Unit ................................................................... 14
2.7.2 Warranty for the unit ............................................................... 14
3. MOUNTING ...................................................................................15
3.1 GENERAL INFORMATION ABOUT MOUNTING ............................................ 15

N800A TABLE OF CONTENTS
3.2 DIMENSIONS FOR WALL MOUNTING ..................................................... 15
3.2.1 WALL MOUNTING OF MR4 .......................................................... 15
3.2.2 WALL MOUNTING OF MR5 .......................................................... 16
3.2.3 WALL MOUNTING OF MR6 .......................................................... 17
3.2.4 WALL MOUNTING OF MR7 .......................................................... 18
3.2.5 WALL MOUNTING OF MR8, IP21 AND IP54 ....................................... 19
3.2.6 WALL MOUNTING OF MR8, IP00 ................................................... 20
3.2.7 WALL MOUNTING OF MR9, IP21 AND IP54 ....................................... 21
3.2.8 WALL MOUNTING OF MR9, IP00 ................................................... 22
3.2.9 WALL MOUNTING OF MR10, IP00 .................................................. 23
3.3 DIMENSIONS FOR FLANGE MOUNTING .................................................. 24
3.3.1 FLANGE MOUNTING OF MR4 ....................................................... 28
3.3.2 FLANGE MOUNTING OF MR5 ....................................................... 29
3.3.3 FLANGE MOUNTING OF MR6 ....................................................... 30
3.3.4 FLANGE MOUNTING OF MR7 ....................................................... 31
3.3.5 FLANGE MOUNTING OF MR8 ....................................................... 32
3.3.6 FLANGE MOUNTING OF MR9 ....................................................... 33
3.3.7 FLANGE MOUNTING OF MR10 ...................................................... 34
3.4 COOLING ................................................................................... 35
4. POWER CABLING .............................................................................37
4.1 CABLE CONNECTIONS ..................................................................... 37
4.2 UL STANDARDS ON CABLING ............................................................. 38
4.3 CABLE DIMENSIONING AND SELECTION ................................................ 38
4.3.1 CABLE AND FUSE SIZES ........................................................... 39
4.3.2 CABLE AND FUSE SIZES, NORTH AMERICA ....................................... 41
4.4 BRAKE RESISTOR CABLES ................................................................ 43
4.5 PREPARING FOR THE CABLE INSTALLATION ............................................ 43
4.6 CABLE INSTALLATION ..................................................................... 44
4.6.1 FRAMES MR4 TO MR7 .............................................................. 44
4.6.2 FRAMES MR8 TO MR9 .............................................................. 50
4.6.3 FRAMES MR10 ...................................................................... 62
4.6.3.1 CABLE INSTALLATION WITHOUT THE EXTENSION BOX .................... 62

N800A TABLE OF CONTENTS
4.6.3.2 CABLE INSTALLATION WITH AN EXTENSION BOX .......................... 65
4.7 INSTALLATION IN A CORNER-GROUNDED NETWORK .................................. 67
5. CONTROL UNIT .................................................................................. 68
5.1 CONTROL UNIT COMPONENTS ........................................................... 68
5.2 CONTROL UNIT CABLING ................................................................. 69
5.2.1 SELECTION OF THE CONTROL CABLES ............................................ 69
5.2.2 CONTROL TERMINALS AND DIP SWITCHES ....................................... 69
5.3 FIELDBUS CONNECTION .................................................................. 73
5.3.1 USING FIELDBUS THROUGH AN ETHERNET CABLE .............................. 74
5.3.2 USING FIELDBUS THROUGH AN RS485 CABLE ................................... 77
5.4 INSTALLATION OF OPTION BOARDS ..................................................... 81
5.5 INSTALLATION OF A BATTERY FOR THE REAL TIME CLOCK (RTC) ..................... 84
5.6 GALVANIC ISOLATION BARRIERS ........................................................ 84
6. COMMISSIONINGANDADDITIONALINSTRUCTIONS .............................................. 86
6.1 COMMISSIONING SAFETY ................................................................ 86
6.2 COMMISSIONING OF THE DRIVE ......................................................... 86
6.3 OPERATION OF THE MOTOR .............................................................. 87
6.1.1 CHECKS BEFORE STARTING THE MOTOR ......................................... 87
6.4 MEASURING THE CABLE AND MOTOR INSULATION ..................................... 87
6.5 INSTALLATION IN AN IT SYSTEM ........................................................ 88
6.6 MAINTENANCE ............................................................................. 96
7. TECHNICAL DATA ................................................................................ 98
7.1 AC DRIVE POWER RATINGS .............................................................. 98
7.1.1 MAINS VOLTAGE 208-240 V ....................................................... 98
7.1.2 MAINS VOLTAGE 380-500 V ..................................................... 100
7.1.3 OVERLOAD CAPABILITY .......................................................... 101
7.1.4 BRAKE RESISTOR RATINGS ...................................................... 102

N800A TABLE OF CONTENTS
7.2 N800A - TECHNICAL DATA .............................................................. 105
8. TECHNICAL DATA ON CONTROL CONNECTIONS ............................................... 107
8.1 TECHNICAL DATA ON CONTROL CONNECTIONS ...................................... 107

1. SAFETY N800A
1
1. SAFETY
1.1 THE SAFETY SYMBOLS USED IN THE MANUAL
This manual contains warning sand cautions, which are identified with safety symbols. The warnings and cautions
give important information on how to prevent injury and damage to the equipment or your system.
Read the warnings and cautions carefully and obey their instructions.
Table 1: The safety symbols
The safety symbol
Description
WARNING!
CAUTION!
HOT SURFACE!
1.2 WARNING
WARNING!
Do not touch the components of the power unit when the drive is connected to mains. The components are live
when the drive is connected to mains. A contact with this voltage is very dangerous.
WARNING!
Do not touch the motor terminals U, V, W or the brake resistor terminals when the drive is connected to mains.
These terminals are live when the drive is connected to mains, also when the motor does not operate.
WARNING!
Do not touch the relay outputs or the I/O terminals. They can have a dangerous voltage also when the drive is
disconnected from mains.

N800A 1. SAFETY
2
WARNING!
Before you do electrical work, make sure that there is no voltage in the components of the drive.
WARNING!
To do work on the terminal connections of the drive, disconnect the drive from mains and make sure that the motor has
stopped. Wait 5 minutes before you open the cover of the drive. Then use a measuring device to make sure that there is
no voltage. The terminal connections and the components of the drive are live 5 minutes after it is disconnected from
mains and the motor has stopped.
WARNING!
Before you connect the drive to mains, make sure that the front cover and the cable cover of the drive are
closed. The connections of the AC drive are live when the drive is connected to mains.
WARNING!
Disconnect the motor from the drive if an accidental start can be dangerous. When there is a power-up, a
power brake or a fault reset, the motor starts immediately if the start signal is active, unless the pulse control for
Start/Stop logic is selected. If the parameters, the applications or the software change, the I/O functions
(including the start inputs) can change.
1.3 CAUTION
CAUTION!
Do not move the AC drive. Use a fixed installation to prevent damage to the drive.
CAUTION!
Do not make measurements when the AC drive is connected to mains. It can cause damage to the drive.
CAUTION!
Make sure that there is reinforced protective ground connection. It is mandatory, because the touch current of
the AC drives is more than 3.5 mA AC (refer to EN 61800-5-1). Seechapter1.4 Earthing and earth fault protection.
CAUTION!
Do not use spare parts that are not from the manufacturer. Using other spare parts can cause damage to the
drive.
CAUTION!
Do not touch the components on the circuit boards. Static voltage can cause damage to these components.

1. SAFETY N800A
3
CAUTION!
Make sure that the EMC level of the AC drive is correct for your mains. See chapter 6.5 Installation in an IT
system. An incorrect EMC level can cause damage to the drive.
CAUTION!
Prevent radio interference. The AC drive can cause radio interference in a domestic environment.
NOTE!
If you activate the auto reset function, the motor starts automatically after an automatic fault reset.
See the Application Manual.
NOTE!
If you use the AC drive as a part of a machine, the machine manufacturer must supply a mains
disconnection de- vice (refer to EN 60204-1).
1.4 EARTHING AND EARTH FAULT PROTECTION
CAUTION!
The AC drive must always be earthed with an earth conductor that is connected to the earth terminal that is
identified with the symbol . Not using an earth conductor can cause damage to the drive.
The touch current of the drive is more than 3.5 mA AC. The standard EN 61800-5-1 tells that 1 or more of these
conditions for the protective circuit must be true.
The connection must be fixed.
a) The protective earth conductor must have a cross-sectional area of minimum 10 ㎟ Cu or 16 ㎟ Al. OR
b) There must be an automatic disconnection of the mains, if the protective earth conductor breaks. See
chapter 4 Power cabling. OR
c) Theremustbeaterminalforasecondprotectiveearthconductorinthesamecrosssectionalareaasthefirstprotective
earth conductor.
Table 2: Protective earthing conductor cross-section
Cross-sectional area of the phase conductors (S) [㎟]
The minimum cross-sectional area of the protective
earthing conductor in question [㎟]
S ≤ 16
S
16 ≺ S ≤ 35
16
35 ≺ S
S/2
The values of the table are valid only if the protective earthing conductor is made of the same metal as the phase
conductors.

N800A 1. SAFETY
4
If this is not so, the cross-sectional area of the protective earthing conductor must be determined in a manner that
produces a conductance equivalent to that which results from the application of this table.
• 2.5 ㎟ if there is mechanical protection, and
• 4 ㎟ if there is not mechanical protection. If you have cord-connected equipment, make sure that the protective earthing
conductor in the cord is the last conductor to be interrupted, if the strain-relief mechanism breaks.
Obey the local regulations on the minimum size of the protective earthing conductor.
NOTE!
Because there are high capacitive currents in the AC drive, it is possible that the fault current protective
switches do not operate correctly.
CAUTION!
Do not do voltage withstand tests on the AC drive. The manufacturer has already done the tests. Doing
voltage withstand tests can cause damage to the drive.
1.5 ELECTRO-MAGNETIC COMPATIBILITY (EMC)
The drive must obey the standard IEC 61000-3-12. To obey it, the short-circuit power S SC must be a minimum of 120
R SCE at the interface point between your mains and the public mains. Make sure that you connect the drive and
the motor to mains with a short-circuit power S SC that is a minimum of 120 R SCE . If necessary, contact your mains
operator.
1.6 USING AN RCD OR AN RCM DEVICE
The drive can cause a current in the protective earthing conductor. You can use a residual current-operated
protective (RCD) device, or a residual current-operated monitoring (RCM) device to give protection against a
direct or an indirect contact. Use a type B RCD or RCM device on the mains side of the drive.

2.RECEIVING THE DELIVERY N800A
5
2. RECEIVING THE DELIVERY
2.1 PACKAGE LABEL
To make sure that the delivery is correct, compare your order data to the data on the package label. If the delivery
does not agree with your order, speak to the vendor immediately.
Fig. 1: The package label of the AC drives
A. The batch ID F. The rated output current
B. The order number of Vacon G. The IP class
C. The type designation code H. The application code
D. The serial number I. The order number of the customer
E. The mains voltage
2.2. TYPE DESIGNATION CODE
The type designation code of HHIis made of standard codes and optional codes. Each part of the type designation
code agrees to the data in your order. The code can have this format, for example:
N800A0100-3L-0061-5 +xxxx +yyyy

N800A 2.RECEIVING THE DELIVERY
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Table 3: The description of the parts in the type designation code
Code
Description
N800A
This part is same for all the products.
0100
The product range: 0100 = Vacon 100
3L
Input/Function: 3L= A 3-phase input
0061
The drive rating in amperes.
For example, 0061 = 61 A
5
The mains voltage:
2 = 208-240 V
5 = 380-500 V
+xxxx +yyyy
The optional codes. There are many options,
for example +IP54 (an AC
drive with the IP protection class IP54)
2.3 UNPACKING AND LIFTING THE AC DRIVE
2.3.1 WEIGHT OF THE AC DRIVE
The weights of AC drives of different frames are very different. It can be necessary for you to use a lifting device to
move the drive from its package.
Table 4: The weights of the different frames
Frame
Weight, IP21/IP54
[kg]
Weight, IP00 [kg]
Weight, UL Type 1 /
Type 12 [lb.]
Weight, UL Open
Type [lb.]
MR4
6.0
13.2
MR5
10.0
22.0
MR6
20.0
44.1
MR7
37.5
82.7
MR8
66.0
62.0
145.5
136.7
MR9
119.5
103.5
263.5
228.2
MR10
205*
451.9*
*The weight without the options.
2.3.2 LIFTING THE FRAMES MR8 AND MR9
1) Remove the drive from the pallet where it was bolted to.
2) Use a lifting device that is sufficiently strong for the weight of the drive.

2.RECEIVING THE DELIVERY N800A
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3) Put the lifting hooks symmetrically in a minimum of 2 holes.
4) The maximum lifting angle is 45 degrees.

N800A 2.RECEIVING THE DELIVERY
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2.3.3 LIFTING THE FRAMES MR10
2.3.3.1 LIFTING THE FRAMES MR10 WITHOUT THE EXTENSION BOX
1) Make sure that the support is attached to the
bottom of the drive. It gives the terminals
protection when you lift the drive or put it vertically
on the floor.
2) Lift the drive with a lifting device. Put the lifting hooks in the holes on the top of the cabinet.
The maximum lifting angle is 60 degrees.
3) After the lifting, you can remove the support if necessary.
You can also use it as a fixing bracket.
2.3.3.2 LIFTING THE FRAMES MR10 WITH AN EXTENSION BOX
1) Remove the drive from the package.
2) Use a lifting device that is sufficiently strong for the weight of the drive.
3) Put the lifting hooks in the holes on the top of the cabinet.

2.RECEIVING THE DELIVERY N800A
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4) Lift the drive into a vertical position.
5) The maximum lifting angle is 60 degrees.
Before a AC drive is sent to the customer, the manufacturer makes many tests on the drive. After you lift the drive, do
a check for signs of damage on the drive. Make sure that the contents of the package are correct.
If the drive was damaged during the shipping, speak to the cargo insurance company or the carrier.
2.4 ACCESSORIES
After you open the package and lift the drive out, make sure that you received all the accessories. The content of
the accessories bag is different for the different frames and protection classes.

N800A 2.RECEIVING THE DELIVERY
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2.4.1 FRAME MR4
Table 5: The content of accessories bag, MR4
Item
Quantity
Purpose
M4x16 screw
11
Screws for the power cable clamps (6), the
control cable clamps (3), and the grounding
clamps (2)
M4x8 screw
1
Screw for the optional grounding
M5x12 screw
1
Screw for the external grounding of the drive
Control cable grounding lamella
3
Control cable grounding
EMC cable clamp, size M25
3
Clamping the power cables
Grounding clamp
2
Power cable grounding
"Product modified" label
1
Data about changes
IP21: Cable grommet
3
Sealing for the cables
IP54: Cable grommet
6
Sealing for the cables
2.4.2 FRAME MR5
Table 6: The content of the accessories bag, MR5
Item
Quantity
Purpose
M4x16 screw
13
Screws for the power cable clamps (6), the
control cable clamps (3), and the grounding
clamps (4)
M4x8 screw
1
Screw for the optional grounding
M5x12 screw
1
Screw for the external grounding of the drive
Control cable grounding lamella
3
Control cable grounding
EMC cable clamps, size M25
1
Clamping brake cable
EMC cable clamps, size M32
2
Clamping power cables
Grounding clamp
2
Power cable grounding
"Product modified" label
1
Data about changes
IP21: Cable grommet, hole diameter 25.3 mm
1
Sealing for the cables
IP54: Cable grommet, hole diameter 25.3 mm
4
Sealing for the cables
Cable grommet, hole diameter 33.0 mm
2
Sealing for the cables

2.RECEIVING THE DELIVERY N800A
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2.4.3 FRAME MR6
Table 7: The content of the accessories bag, MR6
Item
Quantity
Purpose
M4x20 screw
10
Screws for the power cable clamps (6), and
the grounding clamps (4)
M4x16 screw
3
Screws for the control cable clamps
M4x8 screw
1
Screw for the optional grounding
M5x12 screw
1
Screw for the external grounding of the drive
Control cable grounding lamella
3
Control cable grounding
EMC cable clamps, size M32
1
Clamping the brake resistor cable
EMC cable clamps, size M40
2
Clamping the power cables
Grounding clamp
2
Power cable grounding
"Product modified" label
1
Data about changes
Cable grommet, hole diameter 33.0 mm
1
Sealing for the cables
Cable grommet, hole diameter 40.3 mm
2
Sealing for the cables
IP54: Cable grommet, hole diameter 25.3 mm
3
Sealing for the cables

N800A 2.RECEIVING THE DELIVERY
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2.4.4 FRAME MR7
Table 8: The content of the accessories bag, MR7
Item
Quantity
Purpose
M6x30 slotted nut
6
Nuts for the power cable clamps
M4x16 screw
3
Screws for the control cable clamps
M6x12 screw
1
Screw for the external grounding of the drive
Control cable grounding lamella
3
Control cable grounding
EMC cable clamps, size M25
3
Clamping the power cables
Grounding clamp
2
Power cable grounding
“Product modified” label
1
Data about changes
IP21: Cable grommet
3
Sealing for the cables
IP54: Cable grommet
3
Sealing for the cables
2.4.5 FRAME MR8
Table 9: The content of accessories bag, MR8
Item
Quantity
Purpose
M4x16 screw
3
Screws for the control cable clamps
Control cable grounding lamella
3
Control cable grounding
Cable lugs KP40
3
Clamping power cables
Cable insulator
11
To prevent contact between cables
Cable grommet, hole diameter 25.3 mm
4
Sealing for the cables
IP00: Touch shield
1
To prevent contact with live parts
IP00: M4x8 screw
2
To attach the touch protection shield

2.RECEIVING THE DELIVERY N800A
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2.4.6 FRAME MR9
Table 10: The content of the accessories bag, MR9
Item
Quantity
Purpose
M4x16 screw
3
Screws for the control cable clamps
Control cable grounding lamella
3
Control cable grounding
Cable lugs KP40
5
Clamping power cables
Cable insulator
10
To prevent contact between cables
Cable grommet, hole diameter 25.3 mm
4
Sealing for the cables
IP00: Touch shield
1
To prevent contact with live parts
IP00: M4x8 screw
2
To attach the touch protection shield
2.5 "PRODUCT MODIFIED" LABEL
In the accessories bag, there is also a "product modified" label. The function of the label is to tell the service
personnel about the changes that are made in the AC drive. Attach the label on the side of the AC drive to know
where to find it. If you make changes in the AC drive, write the change on the label.
2.6 DISPOSAL
When the drive is at the end of its operation life, do not discard it as a part of municipal waste. You can recycle the prima ry
components of the drive. You must disassemble some components before you can remove the different materials. Recycle the
electrical and electronic components as waste. To make sure that the waste is recycled correctly, send the waste to a re- cycling
centre. You can also send the waste back to the manufacturer. Obey the local and other applicable regulations.

N800A 2.RECEIVING THE DELIVERY
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2.7 Warranty of the Unit
2.7.1 Questions on Unit
If you have any questions regarding damage to the unit, unknown parts or for general inquiries, please contact the
agency with the following information.
1) Inverter Model
2) Production Number(Serial No.)
3) Date of purchase
4) Reason for Calling
(1) Damaged part and its condition etc.
(2) Unknown parts and their contents etc.
2.7.2 Warranty for the unit
The warranty period of the unit is one year after the purchase date. However the warranty will be void if the fault is due
to:
1) Incorrect use as directed in this manual, or attempted repair by unauthorized personnel.
2) Any damage sustained other than from transportation (Which should be reported immediately).
3) Using the unit beyond the limits of the specifications.
4) Natural Disasters: Earthquakes, Lightning, etc
The warranty is for the inverter only, any damage caused to other equipment by malfunction of the inverter is not
covered by the warranty.
Any examination or repair after the warranty period (one-year) is not covered. And within the warranty period
any repair and examination which results in information showing the fault was caused by any of the items mentioned
above, the repair and examination costs are not covered. If you have any questions regarding the warranty, please
contact the agency.