Hyundai Heavy Industries N800 Series Instructions for use

N tice
Read and understand these manuals before attempting any un-
packing, assembly, operation or maintenance of the inverter
This manual should be applied only to N800A inverter.
This manual dose not include all items regarding installation and
maintenance procdures.
For more information, please contact authori ed parteners.
N800-Series
N800A InverterApplication Manual

PREFACE
ABOUT THIS MANUALThis manual is copyright of Hyundai Heavy Industlies co., Ltd. All Rights Reserved.
In this manual, you can read about the functions of the N800A drive and how to use the drive. The manual has the same
structure than the menu of the drive (chapters 1 and 4-8).
Chapter 1, Quick Startup Guide
• How to start the work with the control panel.
Chapter 2, Wizards
• Making a selection of the application configuration.
• Setting up an application quickly.
• The different applications with examples.
Chapter 3, User Interfaces
• The display types and how to use the control panel.
• The N800 HIMS.
• The functions of the fieldbus.
Chapter 4, Monitoring menu
• Data on the monitoring values.
Chapter 5, Parameter menu
• A list of all the parameters of the drive.
Chapter 6, Diagnostics menu
Chapter 7, I/O and Hardware menu
Chapter 8, User settings, favourites and user level menus
Chapter 9, Parameter descriptions
• How to use the parameters.
• Digital and analogue input programming.
• Application-specific functions.
Chapter 10, Fault tracing
• The faults and their causes.
• Resetting the faults.
Chapter 11, Appendix
• Data on the different default values of the applications.
This manual includes a large quantity of parameter tables. These instructions tell you how to read the tables.
ISSU DAT : 2015.6.25 (V R. 1)

A. The location of the parameter in the menu,
that is, the parameter number.
B. The name of the parameter.
C. The minimum value of the parameter.
D. The maximum value of the parameter.
. The unit of the value of the parameter.
The unit shows if it is available.
F. The value that was set in the factory.
G. The ID number of the parameter.
H. A short description of the values of the parameter
and/or its function.

FU CTIO S OF THE 800A AC DRIVE
• Wizards for startup, PID control, multipump and fire mode to make the commissioning easy.
• The FUNCT button for an easy change between the local and the remote control place.
The remote control place can be I/O or fieldbus. You can make a selection of the remote control place
with a parameter.
• 8 preset frequencies.
• Motor pontentiometer functions.
• A joystick control.
• A jogging function.
• 2 programmable ramp times, 2 supervisions and 3 ranges of prohibited frequencies.
• A forced stop.
• A control page to operate and monitor of the most important values quickly.
• A fieldbus data mapping.
• An automatic reset.
• Different pre-heat modes to prevent condensation problems.
• A maximum output frequency of 320 Hz.
• A Real time clock and timer functions (an optional battery is necessary). It is possible to program 3 time channels to get
different functions on the drive.
• An external PID controller is available. You can use it, for example, to control a valve with the I/O of the AC drive.
• A sleep mode function that automatically enables and disables the operation of the drive to save energy.
• A 2-zone PID controller with 2 different feedback signals: minimum and maximum control.
• 2 setpoint sources for the PID control. You can make the selection with a digital input.
• A function for PID setpoint boost.
• A feedforward function to make the response to the process changes better.
• A process value supervision.
• A multipump control.
• A maintenance counter.
• Pump control functions: priming pump control, jockey pump control, pump impeller auto-cleaning, pump input pressure
supervision and frost protection function.

1. Quick Startup Guide ………………………………………………………………………………………… 1
1.1 Control panel and keypad ……………………………………………………………………… 1
1.2 The displays…………………………………………………………………………………………… 1
1.3 First start-up ………………………………………………………………………………………… 3
1.4 Description of the applications ………………………………………………………………… 4
1.4.1 Standard application ………………………………………………………………………… 4
1.4.2 Local/Remote application ……………………………………………………………… 11
1.4.3 Multi-step speed application …………………………………………………………… 18
1.4.4 PID control application …………………………………………………………………… 25
1.4.5 Multi-purpose application ……………………………………………………………… 33
1.4.6 Motor potentiometer application ……………………………………………………… 43
2. Wizards ………………………………………………………………………………………………………… 51
2.1 Standard application wizard…………………………………………………………………… 51
2.2 Local/Remote application wizard…………………………………………………………… 52
2.3 Multi-step speed application wizard ……………………………………………………… 53
2.4 PID control application wizard ……………………………………………………………… 54
2.5 Multi-purpose application wizard…………………………………………………………… 56
2.6 Motor potentiometer application wizard ………………………………………………… 57
2.7 Multipump wizard ………………………………………………………………………………… 58
2.8 Fire mode wizard ………………………………………………………………………………… 60
3. User interfaces ……………………………………………………………………………………………… 62
3.1 Navigation on the keypad ……………………………………………………………………… 62
3.2 Using the graphical display …………………………………………………………………… 64
N800A TABLE OF CONTENTS

3.2.1 diting the values …………………………………………………………………………… 64
3.2.2 Resetting a fault……………………………………………………………………………… 67
3.2.3 The FUNCT button ………………………………………………………………………… 67
3.2.4 Copying the parameters ………………………………………………………………… 71
3.2.5 Comparing the parameters …………………………………………………………… 73
3.2.6 Help texts ……………………………………………………………………………………… 74
3.2.7 Using the Favourites menu……………………………………………………………… 75
3.3 Using the text display ……………………………………………………………………………75
3.3.1 diting the values …………………………………………………………………………… 76
3.3.2 Resetting a fault……………………………………………………………………………… 77
3.3.3 The FUNCT button ………………………………………………………………………… 77
3.4 Menu structure …………………………………………………………………………………… 81
3.4.1 Quick setup …………………………………………………………………………………… 82
3.4.2 Monitor ………………………………………………………………………………………… 82
3.5 N800 HIMS ……………………………………………………………………………………………84
4. Monitoring menu ……………………………………………………………………………………………85
4.1 Monitor group ……………………………………………………………………………………… 85
4.1.1 Multimonitor ………………………………………………………………………………… 85
4.1.2 Trend curve …………………………………………………………………………………… 86
4.1.3 Basic……………………………………………………………………………………………… 90
4.1.4 I/O ………………………………………………………………………………………………… 91
4.1.5 Temperature inputs …………………………………………………………………………92
4.1.6 xtras and advanced ……………………………………………………………………… 93
4.1.7 Timer functions monitoring …………………………………………………………… 95
4.1.8 PID controller monitoring………………………………………………………………… 96
N800A TABLE OF CONTENTS

4.1.9 xternal PID controller monitoring…………………………………………………… 97
4.1.10 Multipump monitoring ………………………………………………………………… 97
4.1.11 Maintenance counters…………………………………………………………………… 98
4.1.12 Fieldbus data monitoring ……………………………………………………………… 99
5. Parameters menu………………………………………………………………………………………… 101
5.1 Group 3.1: Motor settings …………………………………………………………………… 101
5.2 Group 3.2: Start/stop setup ………………………………………………………………… 109
5.3 Group 3.3: References ………………………………………………………………………… 112
5.4 Group 3.4: Ramps and brakes setup …………………………………………………… 122
5.5 Group 3.5: I/O configuration ………………………………………………………………… 125
5.6 Group 3.6: Fieldbus data mapping………………………………………………………… 139
5.7 Group 3.7: Prohibit frequencies …………………………………………………………… 141
5.8 Group 3.8: Supervisions ……………………………………………………………………… 142
5.9 Group 3.9: Protections ………………………………………………………………………… 143
5.10 Group 3.10: Automatic reset ……………………………………………………………… 154
5.11 Group 3.11: Application settings ………………………………………………………… 156
5.12 Group 3.12: Timer functions ……………………………………………………………… 157
5.13 Group 3.13: PID controller ………………………………………………………………… 160
5.14 Group 3.14: xternal PID controller …………………………………………………… 176
5.15 Group 3.15: Multipump ……………………………………………………………………… 181
5.16 Group 3.16: Maintenance counters …………………………………………………… 183
5.17 Group 3.17: Fire mode ……………………………………………………………………… 184
5.18 Group 3.18: Motor preheat parameters ……………………………………………… 186
5.19 Group 3.20: Mechanical brake …………………………………………………………… 188
5.20 Group 3.21: Pump control ………………………………………………………………… 189
N800A TABLE OF CONTENTS

6. Diagnostics menu ………………………………………………………………………………………… 192
6.1 Active faults………………………………………………………………………………………… 192
6.2 Reset faults………………………………………………………………………………………… 192
6.3 Fault history ……………………………………………………………………………………… 192
6.4 Total counters …………………………………………………………………………………… 192
6.5 Trip counters ……………………………………………………………………………………… 194
6.6 Software info ……………………………………………………………………………………… 195
7. I/O and hardware menu………………………………………………………………………………… 196
7.1 Basic I/O …………………………………………………………………………………………… 196
7.2 Option board slots ……………………………………………………………………………… 198
7.3 Real time clock…………………………………………………………………………………… 199
7.4 Power unit settings …………………………………………………………………………… 199
7.5 Keypad ……………………………………………………………………………………………… 201
7.6 Fieldbus …………………………………………………………………………………………… 201
8. User settings, favourites and user level menus ……………………………………………… 206
8.1 User settings ……………………………………………………………………………………… 206
8.1.1 Parameter backup………………………………………………………………………… 207
8.2 Favourites ………………………………………………………………………………………… 207
8.2.1 Adding an item to the Favourites …………………………………………………… 208
8.2.2 Removing an item from the Favourites …………………………………………… 209
8.3 User levels ………………………………………………………………………………………… 209
8.3.1 Changing the access code of the user levels …………………………………… 210
N800A TABLE OF CONTENTS

9. Parameter descriptions………………………………………………………………………………… 212
9.1 Motor settings …………………………………………………………………………………… 213
9.1.1 I/f start function …………………………………………………………………………… 221
9.1.2 Torque stabilator function ……………………………………………………………… 222
9.2 Start/Stop setup ………………………………………………………………………………… 223
9.3 References ………………………………………………………………………………………… 230
9.3.1 Frequency reference……………………………………………………………………… 230
9.3.2 Torque reference…………………………………………………………………………… 230
9.3.3 Preset frequencies………………………………………………………………………… 232
9.3.4 Motor potentiometer parameters…………………………………………………… 234
9.4 Joystick parameters …………………………………………………………………………… 236
9.5 Jogging parameters …………………………………………………………………………… 237
9.6 Ramps and brakes setup …………………………………………………………………… 239
9.7 I/O configuration ………………………………………………………………………………… 240
9.7.1 Programming of digital and analogue inputs ……………………………………240
9.7.2 Default functions of programmable inputs ……………………………………… 249
9.7.3 Digital inputs………………………………………………………………………………… 250
9.7.4 Analogue inputs …………………………………………………………………………… 251
9.7.5 Digital outputs ……………………………………………………………………………… 255
9.7.6 Analogue outputs ………………………………………………………………………… 258
9.8 Prohibit frequencies …………………………………………………………………………… 260
9.9 Supervisions ……………………………………………………………………………………… 262
9.9.1 Motor thermal protections………………………………………………………………… 262
9.9.2 Motor stall protection ……………………………………………………………………… 265
9.9.3 Underload protection ……………………………………………………………………… 267
9.10 Automatic reset………………………………………………………………………………… 271
9.11 Timer functions ……………………………………………………………………………… 272
N800A TABLE OF CONTENTS