Hyundai Heavy Industries N800 Series Instructions for use

N tice
Read and understand these manuals before attempting any un-
packing, assembly, operation or maintenance of the inverter
This manual should be applied only to N800A inverter.
This manual dose not include all items regarding installation and
maintenance procdures.
For more information, please contact authori ed parteners.
N800-Series
N800A InverterApplication Manual

PREFACE
ABOUT THIS MANUALThis manual is copyright of Hyundai Heavy Industlies co., Ltd. All Rights Reserved.
In this manual, you can read about the functions of the N800A drive and how to use the drive. The manual has the same
structure than the menu of the drive (chapters 1 and 4-8).
Chapter 1, Quick Startup Guide
• How to start the work with the control panel.
Chapter 2, Wizards
• Making a selection of the application configuration.
• Setting up an application quickly.
• The different applications with examples.
Chapter 3, User Interfaces
• The display types and how to use the control panel.
• The N800 HIMS.
• The functions of the fieldbus.
Chapter 4, Monitoring menu
• Data on the monitoring values.
Chapter 5, Parameter menu
• A list of all the parameters of the drive.
Chapter 6, Diagnostics menu
Chapter 7, I/O and Hardware menu
Chapter 8, User settings, favourites and user level menus
Chapter 9, Parameter descriptions
• How to use the parameters.
• Digital and analogue input programming.
• Application-specific functions.
Chapter 10, Fault tracing
• The faults and their causes.
• Resetting the faults.
Chapter 11, Appendix
• Data on the different default values of the applications.
This manual includes a large quantity of parameter tables. These instructions tell you how to read the tables.
ISSU DAT : 2015.6.25 (V R. 1)

A. The location of the parameter in the menu,
that is, the parameter number.
B. The name of the parameter.
C. The minimum value of the parameter.
D. The maximum value of the parameter.
. The unit of the value of the parameter.
The unit shows if it is available.
F. The value that was set in the factory.
G. The ID number of the parameter.
H. A short description of the values of the parameter
and/or its function.

FU CTIO S OF THE 800A AC DRIVE
• Wizards for startup, PID control, multipump and fire mode to make the commissioning easy.
• The FUNCT button for an easy change between the local and the remote control place.
The remote control place can be I/O or fieldbus. You can make a selection of the remote control place
with a parameter.
• 8 preset frequencies.
• Motor pontentiometer functions.
• A joystick control.
• A jogging function.
• 2 programmable ramp times, 2 supervisions and 3 ranges of prohibited frequencies.
• A forced stop.
• A control page to operate and monitor of the most important values quickly.
• A fieldbus data mapping.
• An automatic reset.
• Different pre-heat modes to prevent condensation problems.
• A maximum output frequency of 320 Hz.
• A Real time clock and timer functions (an optional battery is necessary). It is possible to program 3 time channels to get
different functions on the drive.
• An external PID controller is available. You can use it, for example, to control a valve with the I/O of the AC drive.
• A sleep mode function that automatically enables and disables the operation of the drive to save energy.
• A 2-zone PID controller with 2 different feedback signals: minimum and maximum control.
• 2 setpoint sources for the PID control. You can make the selection with a digital input.
• A function for PID setpoint boost.
• A feedforward function to make the response to the process changes better.
• A process value supervision.
• A multipump control.
• A maintenance counter.
• Pump control functions: priming pump control, jockey pump control, pump impeller auto-cleaning, pump input pressure
supervision and frost protection function.

1. Quick Startup Guide ………………………………………………………………………………………… 1
1.1 Control panel and keypad ……………………………………………………………………… 1
1.2 The displays…………………………………………………………………………………………… 1
1.3 First start-up ………………………………………………………………………………………… 3
1.4 Description of the applications ………………………………………………………………… 4
1.4.1 Standard application ………………………………………………………………………… 4
1.4.2 Local/Remote application ……………………………………………………………… 11
1.4.3 Multi-step speed application …………………………………………………………… 18
1.4.4 PID control application …………………………………………………………………… 25
1.4.5 Multi-purpose application ……………………………………………………………… 33
1.4.6 Motor potentiometer application ……………………………………………………… 43
2. Wizards ………………………………………………………………………………………………………… 51
2.1 Standard application wizard…………………………………………………………………… 51
2.2 Local/Remote application wizard…………………………………………………………… 52
2.3 Multi-step speed application wizard ……………………………………………………… 53
2.4 PID control application wizard ……………………………………………………………… 54
2.5 Multi-purpose application wizard…………………………………………………………… 56
2.6 Motor potentiometer application wizard ………………………………………………… 57
2.7 Multipump wizard ………………………………………………………………………………… 58
2.8 Fire mode wizard ………………………………………………………………………………… 60
3. User interfaces ……………………………………………………………………………………………… 62
3.1 Navigation on the keypad ……………………………………………………………………… 62
3.2 Using the graphical display …………………………………………………………………… 64
N800A TABLE OF CONTENTS

3.2.1 diting the values …………………………………………………………………………… 64
3.2.2 Resetting a fault……………………………………………………………………………… 67
3.2.3 The FUNCT button ………………………………………………………………………… 67
3.2.4 Copying the parameters ………………………………………………………………… 71
3.2.5 Comparing the parameters …………………………………………………………… 73
3.2.6 Help texts ……………………………………………………………………………………… 74
3.2.7 Using the Favourites menu……………………………………………………………… 75
3.3 Using the text display ……………………………………………………………………………75
3.3.1 diting the values …………………………………………………………………………… 76
3.3.2 Resetting a fault……………………………………………………………………………… 77
3.3.3 The FUNCT button ………………………………………………………………………… 77
3.4 Menu structure …………………………………………………………………………………… 81
3.4.1 Quick setup …………………………………………………………………………………… 82
3.4.2 Monitor ………………………………………………………………………………………… 82
3.5 N800 HIMS ……………………………………………………………………………………………84
4. Monitoring menu ……………………………………………………………………………………………85
4.1 Monitor group ……………………………………………………………………………………… 85
4.1.1 Multimonitor ………………………………………………………………………………… 85
4.1.2 Trend curve …………………………………………………………………………………… 86
4.1.3 Basic……………………………………………………………………………………………… 90
4.1.4 I/O ………………………………………………………………………………………………… 91
4.1.5 Temperature inputs …………………………………………………………………………92
4.1.6 xtras and advanced ……………………………………………………………………… 93
4.1.7 Timer functions monitoring …………………………………………………………… 95
4.1.8 PID controller monitoring………………………………………………………………… 96
N800A TABLE OF CONTENTS

4.1.9 xternal PID controller monitoring…………………………………………………… 97
4.1.10 Multipump monitoring ………………………………………………………………… 97
4.1.11 Maintenance counters…………………………………………………………………… 98
4.1.12 Fieldbus data monitoring ……………………………………………………………… 99
5. Parameters menu………………………………………………………………………………………… 101
5.1 Group 3.1: Motor settings …………………………………………………………………… 101
5.2 Group 3.2: Start/stop setup ………………………………………………………………… 109
5.3 Group 3.3: References ………………………………………………………………………… 112
5.4 Group 3.4: Ramps and brakes setup …………………………………………………… 122
5.5 Group 3.5: I/O configuration ………………………………………………………………… 125
5.6 Group 3.6: Fieldbus data mapping………………………………………………………… 139
5.7 Group 3.7: Prohibit frequencies …………………………………………………………… 141
5.8 Group 3.8: Supervisions ……………………………………………………………………… 142
5.9 Group 3.9: Protections ………………………………………………………………………… 143
5.10 Group 3.10: Automatic reset ……………………………………………………………… 154
5.11 Group 3.11: Application settings ………………………………………………………… 156
5.12 Group 3.12: Timer functions ……………………………………………………………… 157
5.13 Group 3.13: PID controller ………………………………………………………………… 160
5.14 Group 3.14: xternal PID controller …………………………………………………… 176
5.15 Group 3.15: Multipump ……………………………………………………………………… 181
5.16 Group 3.16: Maintenance counters …………………………………………………… 183
5.17 Group 3.17: Fire mode ……………………………………………………………………… 184
5.18 Group 3.18: Motor preheat parameters ……………………………………………… 186
5.19 Group 3.20: Mechanical brake …………………………………………………………… 188
5.20 Group 3.21: Pump control ………………………………………………………………… 189
N800A TABLE OF CONTENTS

6. Diagnostics menu ………………………………………………………………………………………… 192
6.1 Active faults………………………………………………………………………………………… 192
6.2 Reset faults………………………………………………………………………………………… 192
6.3 Fault history ……………………………………………………………………………………… 192
6.4 Total counters …………………………………………………………………………………… 192
6.5 Trip counters ……………………………………………………………………………………… 194
6.6 Software info ……………………………………………………………………………………… 195
7. I/O and hardware menu………………………………………………………………………………… 196
7.1 Basic I/O …………………………………………………………………………………………… 196
7.2 Option board slots ……………………………………………………………………………… 198
7.3 Real time clock…………………………………………………………………………………… 199
7.4 Power unit settings …………………………………………………………………………… 199
7.5 Keypad ……………………………………………………………………………………………… 201
7.6 Fieldbus …………………………………………………………………………………………… 201
8. User settings, favourites and user level menus ……………………………………………… 206
8.1 User settings ……………………………………………………………………………………… 206
8.1.1 Parameter backup………………………………………………………………………… 207
8.2 Favourites ………………………………………………………………………………………… 207
8.2.1 Adding an item to the Favourites …………………………………………………… 208
8.2.2 Removing an item from the Favourites …………………………………………… 209
8.3 User levels ………………………………………………………………………………………… 209
8.3.1 Changing the access code of the user levels …………………………………… 210
N800A TABLE OF CONTENTS

9. Parameter descriptions………………………………………………………………………………… 212
9.1 Motor settings …………………………………………………………………………………… 213
9.1.1 I/f start function …………………………………………………………………………… 221
9.1.2 Torque stabilator function ……………………………………………………………… 222
9.2 Start/Stop setup ………………………………………………………………………………… 223
9.3 References ………………………………………………………………………………………… 230
9.3.1 Frequency reference……………………………………………………………………… 230
9.3.2 Torque reference…………………………………………………………………………… 230
9.3.3 Preset frequencies………………………………………………………………………… 232
9.3.4 Motor potentiometer parameters…………………………………………………… 234
9.4 Joystick parameters …………………………………………………………………………… 236
9.5 Jogging parameters …………………………………………………………………………… 237
9.6 Ramps and brakes setup …………………………………………………………………… 239
9.7 I/O configuration ………………………………………………………………………………… 240
9.7.1 Programming of digital and analogue inputs ……………………………………240
9.7.2 Default functions of programmable inputs ……………………………………… 249
9.7.3 Digital inputs………………………………………………………………………………… 250
9.7.4 Analogue inputs …………………………………………………………………………… 251
9.7.5 Digital outputs ……………………………………………………………………………… 255
9.7.6 Analogue outputs ………………………………………………………………………… 258
9.8 Prohibit frequencies …………………………………………………………………………… 260
9.9 Supervisions ……………………………………………………………………………………… 262
9.9.1 Motor thermal protections………………………………………………………………… 262
9.9.2 Motor stall protection ……………………………………………………………………… 265
9.9.3 Underload protection ……………………………………………………………………… 267
9.10 Automatic reset………………………………………………………………………………… 271
9.11 Timer functions ……………………………………………………………………………… 272
N800A TABLE OF CONTENTS

9.12 PID controller …………………………………………………………………………………… 276
9.12.1 Feedforward ……………………………………………………………………………… 277
9.12.2 Sleep function …………………………………………………………………………… 278
9.12.3 Feedback supervision ………………………………………………………………… 280
9.12.4 Pressure loss compensation………………………………………………………… 281
9.12.5 Soft fill………………………………………………………………………………………… 282
9.12.6 Input pressure supervision…………………………………………………………… 283
9.12.7 Frost protection…………………………………………………………………………… 284
9.13 Multipump function…………………………………………………………………………… 285
9.14 Maintenance counters ……………………………………………………………………… 291
9.15 Fire mode ………………………………………………………………………………………… 292
9.16 Motor preheat function ……………………………………………………………………… 294
9.17 Mechanical brake……………………………………………………………………………… 294
9.18 Pump control …………………………………………………………………………………… 297
9.18.1 Auto-cleaning……………………………………………………………………………… 297
9.18.2 Jockey pump ……………………………………………………………………………… 298
9.18.3 Priming pump …………………………………………………………………………… 299
9.19 Total and trip counters ……………………………………………………………………… 300
9.19.1 Operating time counter ……………………………………………………………… 301
9.19.2 Operating time trip counter ………………………………………………………… 301
9.19.3 Run time counter………………………………………………………………………… 302
9.19.4 Power on time counter………………………………………………………………… 302
9.19.5 nergy counter …………………………………………………………………………… 303
9.19.6 nergy trip counter ………………………………………………………………………304
10. Fault tracing ……………………………………………………………………………………………… 306
10.1 A fault comes into view ……………………………………………………………………… 306
N800A TABLE OF CONTENTS

10.1.1 Resetting with the Reset button …………………………………………………… 306
10.1.2 Resetting with a parameter in the graphical display ……………………… 306
10.1.3 Resetting with a parameter in the text display ……………………………… 307
10.2 Fault history……………………………………………………………………………………… 308
10.2.1 xamining the Fault history in the graphical display ……………………… 308
10.2.2 xamining the Fault history in the text display ……………………………… 309
10.3 Fault codes ……………………………………………………………………………………… 311
11. Appendix …………………………………………………………………………………………………… 324
11.1 The default values of parameters in the different applications ……………… 324
N800A TABLE OF CONTENTS

N800A
1
1. QUICK STARTUP
1. QUICK STARTUP GUIDE
1.1 CO TROL PA EL A D KEYPAD
The control panel is the interface between the AC drive and the user. With the control panel,
you can control the speed of a motor and monitor the status of the AC drive. You can also set
the parameters of the AC drive.
Fig. 1: The buttons of the keypad
A. The BACK/R S T button. Use it to move back in the menu, exit the dit mode, reset a fault.
B. The arrow button UP. Use it to scroll the menu up and to increase a value.
C. The FUNCT button. Use it to change the rotation direction of the motor, access the control page, and change the control
place. See more in Table 38 Frequency reference parameters .
D. The arrow button RIGHT.
. The START button.
F. The arrow button DOWN. Use it to scroll the menu down and to decrease a value.
G. The STOP button.
H. The arrow button L FT. Use it to move the cursor left.
I. The OK button. Go into an active level or item, accept a selection.
1.2 THE DISPLAYS
There are 2 display types: the graphical display and the text display. The control panel always has the same keypad and buttons.
The display shows this data.
•The status of the motor and the drive.
•Faults in the motor and in the drive.
•Your location in the menu structure.

N800A
2
1. QUICK STARTUP
Fig. 2: The graphical display
A. The first status field: STOP/RUN F. The location field: the ID number of the
B. The rotation direction of the motor
parameter and the current location in the menu
C. The second status field: R ADY/NOT R ADY/FAULT G. An activated group or item
D. The alarm field: ALARM/- H. The number of items in the group in question
. The control place field: PC/IO/K YPAD / FI LDBUS
Fig. 3: The text display. If the text is too long to show, the text scrolls automatically on the display.
A. The indicators of status D. The current location in the menu
B. The indicators of alarm and fault . The indicators of the control place
C. The name of the group or item of the F. The indicators of the rotation direction current location

N800A
3
1. QUICK STARTUP
1.3 FIRST START-UP
The Start-up wizard tells you to give necessary data for the drive to control your procedure.
Table 1: Start-up Wizard
* If a battery is installed, you see these questions.
To set the parameter values manually, make the selection No and push the OK button.
If you set Motor Type to Induction Motor, you see the next question. If your selection is PM Motor, the value of parameter P3.1.1.5
Motor Cos Phi is set to 1.00 and the wizard goes directly to question 14.
The selection is different in all the language
packages
Russia
US
U
OFF
hh:mm:ss
yyyy
dd.mm.
Language selection (P6.1)
Daylight saving* (P5.5.5)
Time* (P5.5.2)
Year* (P5.5.4)
Date* (P5.5.3)
1
2
3
4
5
Standard
Local/Remote
Multi-step speed
PID control
Multi-purpose
Motor potentiometer
PM motor
Induction motor
Make a selection of an application
(P1.2 Application, ID212)
Set a value for P3.1.2.2 Motor Type (so that it agrees
with the nameplate)
7
8
Range: Varies
Set a value for P3.1.1.1 Motor Nominal Voltage
(so that it agrees with the nameplate)
9
Range: 8.00...320.00 Hz
Set a value for P3.1.1.2 Motor Nominal Frequency
(so that it agrees with the nameplate)
10
Range: 24...19200
Set a value for P3.1.1.3 Motor Nominal Speed
(so that it agrees with the nameplate)
11
Range: VariesSet a value for P3.1.1.4 Motor Nominal Current12
Range: 0.30-1.00Set a value for P3.1.1.5 Motor Cos Phi13
Yes
No
Run Startup wizard?
6

N800A
4
1. QUICK STARTUP
To continue to the application wizard, set the selection to Yes and push the OK button. See the description of the different
application wizards in Chapter 2 Wizards .
After these selections, the Start-up wizard is completed. To start the Start-up wizard again, you have 2 alternatives. Go to
the parameter P6.5.1 Restore Factory Defaults or to the parameter B1.1.2 Start-up Wizard. Then set the value to Activate.
1.4 DESCRIPTIO OF THE APPLICATIO S
Use the parameter P1.2 (Application) to make a selection of an application for the drive. Immediately when the parameter P1.2
changes, a group of parameters get their preset values.
1.4.1 STA DARD APPLICATIO
You can use the Standard application in speed-controlled processes where no special functions are necessary, for example
pumps, fans, or conveyors.
It is possible to control the drive from the keypad, Fieldbus or I/O terminal.
When you control the drive with the I/O terminal, the frequency reference signal is connected to AI1 (0…10V) or AI2 (4…20mA).
The connection depends the type of the signal. There are also 3 preset frequency references available. You can activate the
preset frequency references with DI4 and DI5. The start/stop signals of the drive are connected to DI1 (start forward) and DI2
(start reverse).
It is possible to configure all the drive outputs freely in all the applications. There are 1 analogue output (Output Frequency) and
3 relay outputs (Run, Fault, Ready) available on the basic I/O board.
Range: 0.00...P3.3.1.2 Hz
Range: P3.3.1.1...320.00 Hz
Range: 0.1...300.0 s
Range: 0.1...300.0 s
Yes
No
Set a value for P3.3.1.1 Minimum Frequency
Reference
Set a value for P3.3.1.2 Maximum Frequency
Reference
Set a value for P3.4.1.2 Acceleration Time 1
Set a value for P3.4.1.3 Deceleration Time 1
Run the Application wizard?
14
15
16
17
18

N800A
5
1. QUICK STARTUP
Fig. 4: The default control connections of the Standard application
* You can isolate the digital inputs from the ground with a DIP switch.
*
*
DI4 DI5 Freq. ref.
Open Open Analog input 1
Closed Open Preset Freq. 1
Open Closed Preset Freq. 2
Closed Closed Preset Freq. 3

N800A
6
1. QUICK STARTUP
Fig. 5: The DIP switch
Table 2: M1.1 Wizards
Index
1.1.1
1.1.3
1.1.4
Parameter
Startup wizard
Multi-pump Wizard
Fire mode Wizard
Min
0
0
0
Max
1
1
1
Unit Default
0
0
0
ID
1170
1671
1672
Description
0 = Do not activate
1= Activate
The selection Activate
starts the Start-up wizard
(see Chapter Table 1
The Start-up wizard.
The selection Activate
starts the Multipump
wizard (see Chapter
2.7 Multipump wizard).
The selection Activate
starts the Fire mode
wizard (see Chapter
2.8 Fire mode wizard).

N800A
7
1. QUICK STARTUP
Table 3: M1 Quick Setup
Index
1.2
Parameter
Application
Min
0
Max
5
Unit Default
0
ID
212
Description
0 = Standard
1 = Local/Remote
2 = Multi-Step Speed
3 = PID Control
4 = Multi-Purpose
5 = Motor Potentiometer
1.3 Minimum Frequency
Reference 0.00 P1.4 Hz 0.0 101 The minimum frequency reference that is acceptable.
1.4 Maximum Frequency
Reference P1.3 320.0 Hz 50.0 / 60.0 102 The maximum frequency
reference that is acceptable.
1.5 Acceleration Time 1 0.1 300.0 s 5.0 103
Gives the quantity of time
that is necessary for the
output frequency to
increase from zero
frequency to the maximum
frequency.
1.6 Deceleration Time 1 0.1 300.0 s 5.0 104
Gives the quantity of time
that is necessary for the
output frequency to
decrease from the
maximum frequency to zero
frequency.
1.7 Motor Current Limit IH*0.1 ISA Varies 107 The maximum motor
current from the AC drive.
1.8 Motor Type 01 0 650 0 = Induction Motor
1=Permanent Magnet Motor
1.9 Motor Nominal
Voltage Varies Varies V Varies 110
Find this value Un on the
rating plate of the motor.
OTE!
Find out if the motor
connection is Delta or Star.