Hyundai 2003 Tiburon Instruction manual

TIBURON(GK) > 2003 > G 2.7 V6 DOHC > General Information > General Information > General Information, TIBURON(GK)
> 2003 > G 2.7 V6 DOHC > General Information > General Information > General Information
IDENTIFICATION NUMBER LOCATIONS
IDENTIFICATION NUMBER DESCRIPTION
VEHICLE IDENTIFICATION NUMBER
1. Geographic zone
- K : Korea
2. Manufacturer
- M : Hyundai motor company
3. Vehicle type
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- H : Passenger
4. Vehicle line
- H : TIBURON
5. Model & Series
- L : STANDAD (L)
- M : DELUXE (GL)
- N : SUPER DELUXE (GLS)
- P : GRAND SALON
- R : SUPER GRAND SALON
6. Body type
- 6 : Coupe
7. Restraint system
- 3 : Drive side - Active belt and air bag
Passenger side - Active belt or passive belt
- 4 : Both side - Active belt and air bag
- 5 : Depowered - Air bag
8. Engine type
- D : Gas 2.0 DOHC
- F : Gas 2.7 V6
9. Check digit
- 0 ~ 9, X
10. Production year
- 3: 2003, 4 : 2004, 5 : 2005, 6 : 2006
11. Plant of production
- U : Ulsan (Korea)
12. Vehicle production sequence number
- 000001 ~ 999999
PAINT CODE
CODE COLOR
NW Noble White
EB Ebony Black
VX Samba Red
YY Sunny Yellow
LS Smart Silver
TS Odd Purple
UC Carbon Blue
MS Mystic Teal
NR Elm Green
XX Exciting Blue
UE Gold Savor
TW New Silver
WN Dark Navy Blue
AH Amabile Rose
VZ Triton Green
ENGINE IDENTIFICATION NUMBER
1. Engine fuel
- G : Gasoline
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2. Engine range
- 4 : In line 4 cycle 4 cylinder
- 6 : In line 4 cycle 6 cylinder
3. Engine development order
- B : Delta engine
- G : Beta engine
4. Engine capacity
- A : 2656 cc
- C: 1975 cc
5. Production year
- 3 : 2003, 4 : 2004, 5 : 2005, 6 : 2006
6. Engine production sequence number
- 000001 ~ 999999
TRANSMISSION IDENTIFICATION NUMBER
MANUAL
1. Model
- L : M5GF1 (2.7 V6)
- J : M5BF2 (2.0 DOHC)
2. Production year
- 2 : 2002, 3 : 2003, 4 : 2004
- 5 : 2005, 6 : 2006, 7 : 2007
3. Gear ratio
- N : 4.063
- 1873 : 4.056
4. Transmission production sequence number
- 000001 ~ 999999
AUTOMATIC
1. Model
- N : F4A42-2
- M : F4A42-1
2. Production year
- 2 : 2002, 3 : 2003, 4 : 2004
- 5 : 2005, 6 : 2006, 7 : 2007
3. Gear ratio
- N : 4.042
-Q : 4.407
4. Detailad classification
- CD : 2.0/2.7 Engine
5. Spare
6. Transmission production sequence number
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- 000000 ~ 999999
WARNING / CAUTION LABEL LOCATIONS
AIR BAG WARNING / CAUTION LABEL
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AIR BAG WARNING / CAUTION LABEL (CONT'D)
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WARNING / CAUTION LABEL (CON'T)
A : SRS INFORMATION
WARNING
Death or serious injury can occur.
•
Children 12 and under can occur.
•
The back seat is the safest place for children.
•
Never put a rear-facing child seat in the front.
•
Sit as far back as possible from the airbag.
•
Alway use seat belts and child restraints.
B : WARNING
SEE OWNER'S MANUAL
This car is equipped a side airbag for each front seat.
•
Do not use any accessory seat covers.
•
Use of other seat covers could reduce the effect of the system.
•
Do not install any accessories on the side or rear the side airbag.
•
Do not use excessive force on the side of the seal.
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Emission Grop Identification
A :
•
For further information, see the owner's manual.
C : CAUTION
AIRBAG ESPE UNIT
Detach connector before unmounting. Assemble strictly according to manual instructions.
D : PASSENGER MODULE CAUTION
CAUTION
Don't open, remove or transfer to another vehicle.
Risk of malfunction and bodily injury!
This unit is to be installed and/or dismantled by trained personnel only. This item contains an explosive to be installed igniter.
E : SUPPLEMENTAL RESTRAINT SYSTEM
(AIRBAG) INFORMATION
•
The airbag is a Supplement Restraint System (SRS).
You must always wear the seat belts.
•
The airbag system condition is normal when the "SRS" lamp in the cluster flashes approximately 6 times after the ignition key is
turned on and then goes off.
•
If any of the following condition occur, the system must be serviced.
•
"SRS" lamp dose not light up when the key is turned on.
•
"SRS" lamp stays lit or flashes continuously.
•
The airbag has inflated.
•
The airbag system must be inspected by an authorized dealer ten years after the vehicle manufacture date shown on the
certification label, located on left front door opening area.
•
WARNING
Failure to the above instructions may result injury to you or other occupants in the vehicle.
•
See the "SRS" section in owner's Manual for more information about airbags.
EMISSION CONTROL LABEL
EXAMPLE :
B :
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1. Model Year
- 4 : 2004
2. Manufacturer Subcode
- HYX : HYUNDAI MOTOR
3. Family Type
- V : Passenger car
4. Displacement
5. Sequence Characters
C :
1. Model Year
- 4 : 2004
2. Manufacturer Subcode
- HYX : HYUNDAI MOTOR
3. Family Type
- R : EVAP/ORVR
4. Canister Work Capacity
5. Sequence Characters
LIFT AND SUPPORT POINT
When heavy rear components such as suspension, fuel tank, spare tire, tailgate and trunk lid are to be removed, place
additional weight in the luggage area before hoisting . When substatial weight is removed from the rear of the vehicle the, center
of gravity may change and cam cause the vehicle to tip forward on the hoist.
•
Since each tire/wheel assembly weights approximately 30lbs 14kg), placing the front wheels in the luggage area can assist
with weight distribution.
•
Use the same support points to support the vehicle on safely stands.
1. Place the lift blocks under the support points as shown in the illustration.
2. Raise the hoist a few inches (centimerers) and rock the vehicle to be sure it is firmly supported.
3. Raise the hoist to full height to inspect the lift points for secure support.
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If the vehicle needs to be towed, call a professional towing service. Never tow vehicle with just a rope or chain. It is very dangerous.
- The operator loads the vehicle on the back of truck. This is best way of transporting the vehicle.
-
The tow truck uses two pivoting arms that go under the tires (front or rear) and lift them off the ground. The other two wheels remain
on the ground.
If the vehicle cannot be transported by flat-bed, if should be towed with the front wheels off the ground. If due to damage, the vehicle
must be toward with the front wheels on the ground, do not following :
Manual Transmission
Automatic Transmission
TOWING
•
Release the parking brake.
•
Shift the transmission to neutral.
•
Release the parking brake.
•
Start the engine.
•
Shift to [D] position, then [N] position.
•
Turn off the engine.
•
Improper towing preparation will damage the transmission. Follow the above procedure exactly. Follow the above
procedure exactly. If you cannot shift the transmission or start the engine (automatic transmission), your vehicle must be
transported on a flat-bed.
•
It is best to tow vehicle no farther than 19miles (30km), and keep the speed below 30mph (50km/h).
•
Trying to lift or tow your vehicle by the bumpers will cause serious damage. The bumpers are not designed to support
the vehicle's weight.
FRONT :
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REAR :
TIGHTENING TORQUE TABLE OF STANDARD PARTS
Bolt nominal diameter
(mm) Pitch (mm) Torque Nm (kg.cm, lb.ft)
Head Mark 4 Head Mark 7
M5 0.8 3 ~ 4 (30 ~ 40, 2.2 ~ 2.9) 5 ~ 6 (50 ~ 60, 3.6 ~ 4.3)
M6 1.0 5 ~ 6 (50 ~ 60, 3.6 ~ 4.3) 9 ~ 11 (90 ~ 110, 6.5 ~
8.0)
M8 1.25 12 ~ 15 (120 ~ 150, 9 ~
11) 20 ~ 25 (200 ~ 250, 14.5 ~ 18.0)
M10 1.25 25 ~ 30 (250 ~ 300, 18 ~
22) 30 ~ 50 (300 ~ 500, 22 ~ 36)
M12 1.25 35 ~ 45 (350 ~ 450, 25 ~
33) 60 ~ 80 (600 ~ 800, 43 ~ 58)
M14 1.5 75 ~ 85 (750 ~ 850, 54 ~
61) 120 ~ 140 (1,200 ~ 1,400, 85 ~ 100)
M16 1.5 110 ~ 130 (1,100 ~ 1,300,
80 ~ 94) 180 ~ 210 (1,800 ~ 2,100, 130 ~ 150)
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RECOMMENDED LUBRICANTS
LUBRICANTS CAPACITIES
M18 1.5 160 ~ 180 (1,600 ~ 1,800,
116 ~ 130) 260 ~ 300 (2,600 ~ 3,000, 190 ~ 215)
M20 1.5 220 ~ 250 (2,200 ~ 2,500,
160 ~ 180) 360 ~ 420 (3,600 ~ 4,200, 260 ~ 300)
M22 1.5 290 ~ 330 (2,900 ~ 3,300,
210 ~ 240) 480 ~ 550 (4,800 ~ 5,500, 350 ~ 400)
M24 1.5 360 ~ 420 (3,600 ~ 4,200,
260 ~ 300) 610 ~ 700 (6,100 ~ 7,000, 440 ~ 505)
1. The torques shown in the table are standard values under the following conditions :
•
Nuts and bolts are made of galvanized steel bar.
•
Galvanized plain steel washers are inserted.
•
All nuts, bolts, and plain washers are dry.
2. The torques shown in the table are not applicable :
•
When spring washers, toothed washers and the like are inserted.
•
If plastic parts are fastened.
•
If self - tapping screws or self - locking nuts are used.
•
If threads and surfaces are coated with oil.
3. If you reduce the torques in the table to the percentage inddcated below, under the following conditions, if will be the
standard value.
•
If spring washers are used. : 85%
•
If threads and braring sufaces are stained with oil : 85%
LUBRICANTS
Parts OIL & GREASE STANDARD
Engine oil API SH, SG or SG/CD
Hot Climate : SAE 20W -40, 20W-50 (ABOVE 32°F
For 0°C)
Normal Climate : SAE 10W-30, 10W-40, 10W-50
(ABOVE -10°C For -23°C)
Cold Climate : SAE 5W-30, 5W-30, 5W-40
(BELOW100°FoR 38°C)
Transaxle Manual HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)
Auto DIAMOND ATF SP-3, SK ATF SP-3
Power Steering PSF-3
Brake Fluid DOT 3, DOT 4 or equivalent
Coolant Ethylene glycol base for aluminium radiator.
Transaxle linkage, parking brake cable mechanism,
hood lock and hook, door latch, seat adjust, tailgate
latch, door hinges, tailgate hinges Multipurpose grease NLGI grade #2
Always use Genuine Hyundai parts and recommedended fluid.
Using any other type of parts and fluid can cause serious damage of the vehicle.
Description Capacities [liter (U.S. qus., Imp.qts.)]
2.4 2.7
Engine oil
Oil pan 3.7 (3.91, 3.26) 4.2 (4.44, 3.69)
Oil filter 0.3 (0.32, 0.26)
Total 4.0 (4.23, 3.52) 4.5 (4.76, 3.95)
Cooling system 7.3 (7.71, 6.42) 8.6 (9.09, 7.57)
Manual transaxle 2.15 (2.3, 1.86)
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PROTECTION OF THE VEHICLE
Always be sure to cover fenders, seats, and floor areas before starting work.
Be sure that all necessary tools and measuring equipment are available before starting work.
Use special tools when they are required.
Automatic transaxle 7.8 (8.2, 6.8)
Power steering 0.9 (0.95, 0.79)
SELECTION OF ENGINE OIL
Recommended SAE viscosity grades :
For best performance and maximum protection of all types of operation, select only those lubricants which :
1. Satisfy the requirements of the API classification.
2. Have the proper SAE grade number for expected ambient temperature range.
GENERAL SERVICE INFORMATION
The support rod must be inserted into the hole near the edge of the hood whenever you inspect the engine compartment to
prevent the hood from falling and possibly causing injury.
Make sure that the support rod has been released prior to closing the hood. Always check to be sure the hood is firmly latched
before driving the vehicle.
PREPARATION OF TOOLS AND MEASURING EQUIPMENT
SPECIAL TOOLS
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First find the cause of the problem and then determine whether removal or disassembly before starting the job.
If the disassembly procedure is complex, requiring many parts to be disassembled, all parts should be disassembled in a way that
will not affect their performance or external appearance.
REMOVAL OF PARTS
DISASSEMBLY
1. Inspection of parts
Each part, when removed, should be carefully inspected for malfunction, deformation, damage, and other problems.
2. Arrangement of parts
All disassembled parts should be carefully arranged for effective reassembly.
Be sure to separate and correctly identify the parts to be replaced from those that will be used again.
3. Cleaning parts for reuse
All parts to be used again should be carefully and thoroughly cleaned by an appropriate method.
PARTS
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When replacing parts, use HYUNDAI genuine parts.
Standard values, such as torques and certain adjustments, must be strictly observed in the reassembly of all parts.
If removed, the following parts should always be replaced with new ones.
Use gauges and testers to correctly adjust the parts to standard values.
REPLACEMENT
1. Oil seals
2. Gaskets
3. O-rings
4. Lock washers
5. Cotter pins (split pins)
6. Plastic nuts
Depending on their location.
7. Sealant should be applied to gaskets.
8. Oil should be applied to the moving components of parts.
9. Specified oil or grease should be applied to the prescribed locations (oil seals, etc.) before assembly.
ADJUSTMENT
ELECTRICAL SYSTEM
1. Be sure to disconnect the battery cable from the negative (-) terminal of the battery.
2. Never pull on the wires when disconnecting connectors.
3. Locking connectors will click when the connector is secure.
4. Handle sensors and relays carefully. Be careful not to drop them against other parts.
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Always prevent gasoline or from touching rubber parts or tubing.
RUBBER PARTS AND TUBES
MEASURING BODY DIMENSIONS
1. Basically, all measurements in this manual are taken with a tracking gauge.
2. When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
3. For measuring dimensions, both projected dimensioners and actualmeasurement dimensions are used in this manual.
PROJECTED DIMENSIONS
1. These are the dimensions measured when the measurement points are projected from the vehicle's surface, and are the
reference dimensions used for body alterations.
2. If the length of the tracking gauge probes is adjustable, measure it by lengthening one of two probes as long as the difference
value in height of the two surface.
MEASURING ACTUAL DIMENSIONS
1. These dimensions indicate the actual linear distance between measurement points, and are used as the reference dimensions
when a tracking gauge is used for measurement.
2. First adjust both probes to the same length (A=A') before measurement.
Check the probes and gauge itself to make sure there is no free play.
MEASUREMENT POINT
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Measurements should be taken at the center of the hole.
A blade type fuse test leads provided to allow checking the fuse itself without removing it from the fuse box. The fuse is good if the
test lamp lights up when one lead is connected to the test leads (one at a time) and the other lead is grounded. (Turn on the ignition
switch so that the fuse circuit becomes operative)
CHECKING CABLES AND WIRES
1. Check the terminal for tightness.
2. Check terminals and wires for corrosion from battery electrolyte, etc.
3. Check terminals and wires for open circuits.
4. Check wire insulation and coating for damage, cracks and degrading.
5. Check the conductive parts of terminals for contact with other metallic parts (vehicle body and other parts).
6. Check grounded parts firmly that there is complete continuity between their attaching bolt(s) and the vehicle's body.
7. Check for incorrect wiring.
8. Check that the wiring is clamped to prevent contact with sharp corners of the vehicle body or hot parts (exhaust manifold, etc.).
9. Check that the wiring is clamped firmy to provide enough clearance from the fan pulley, fan belt and other rotating or moving
parts.
10. Check that the wiring has a little space so that it can vibrate between fixed and moving parts such as the vehicle body and the
engine.
CHECK FUSES
SERVICING THE ELECTRICAL SYSTEM
1. Prior to servicing the electrical system, be sure to turn off the ignition switch and disconnect the battery ground cable.
In the course of MFI or ELC system diagnosis, when the battery cable is removed, any diagnostic trouble code retained by
the computer will be cleared. Therefore, if necessary, read the diagnostic before removing the battery cable.
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2. Attach the wiring harnesses with clamps so that there is no slack. However, for any harness which passes the engine or other
vibrating parts of the vehicle, allow some slack within a range that does not allow the engine vibrations to cause the harness to
come into contact with any of the surrounding parts and then secure the harness by using a clamp.
3. If any section of a wiring harness interferes with the edge of a parts, or a corner, wrap the section of the harness with tape or
something similar in order to protect it from damage.
4. When installing any parts, be careful not to pinch or damage any of the wiring harness.
5. Never throw relays, sensors or electrical parts, or expose them to strong shock.
6. The electronic parts used in the computer, relays, etc. are readily damaged by heat. If there is a need for service operations that
may cause the temperature to exceed 80°C (176°F), r emove the electronic parts beforehand.
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7. Loose connectors cause problems. Make sure that the connectors are always securely fastened.
8. When disconnecting a connector, be sure to grip only the connector, not the wires.
9. Disconnect connector which have catches by pressing in the direction of the arrows shown in the illustration.
10. Connect connectors which have catches by inserting the connectors until they make a clicking sound.
11.
When using a circuit tester to check continuity or voltage on connector terminals, insert the test probe into the harness side. If the
connector is a sealed connector, insert the test probe through the hole in the rubber cap until contacts the terminal, being careful
not to damage the insulation of the wires.
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12. To avoid overloading the wiring, take the electrical current load of the optional equipment into consideration, and determine the
appropriate wire size.
Nominal
size SAE gauge No. Permissible current
In engine compartment Other areas
0.3mm² AWG 22 - 5A
0.5mm² AWG 20 7A 13A
0.85mm² AWG 18 9A 17A
1.25mm² AWG 16 12A 22A
2.0mm² AWG 14 16A 30A
3.0mm² AWG 12 21A 40A
5.0mm² AWG 10 31A 54A
PRECAUTIONS FOR CATALYTIC CONVERTER
If a large amount of unburned gasoline flows into the converter, it may overheat and create a fire hazard. To prevent this
observe the following precations and explain them to your customer.
1. Use only unleaded gasoline.
2.
Do not run the engine while the car is at rest for a long time. Avoid running the engine at fast idle for more than 10minutes and idle
speed for more than 20 minutes.
3. Avoid start-jump tests. Do start-jumps only when absolutely necessary. Perform this test as rapidly as possible and, while testing,
never race the engine.
4. Do not measure engine compression for an extended time. Engine compression tests must be made as rapidly as possible.
5. Avoid coasting with the ignition turned off and during prolonged braking.
6. Do not dispose of used catalytic converter with parts contaminated by gasoline or oil.
BODY DIMENSION
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