Hyundai IONIQ 5 User manual

IONIQ 5
Emergency Response Guide

Contents
1. Identification / recognition
2
2. Immobilization / stabilization / lifting
6
3. Disable direct hazards / satety regulations
7
4. Access to the occupants
12
5. Stored energy / liquid / gases / solids
15
6. In case of fire
18
7. In case of submersion
22
8. Towing / Transportation / storage
23
9. Important additional information
26
1

1. Identification / recognition
Initial Response: Identify, Immobilize and Disable
Identify
The IONIQ 5 is an electric vehicle. Emergency responders should respond to emergency
scenarios involving the IONIQ 5 accordingly, exercising extreme care and caution to avoid
contact with the high voltage system within the vehicle.
The following procedures should be used whenever you are dealing with a IONIQ 5 at an
emergency scene. However, all operations should be consistent with your department's
standard operating procedures, guidelines, and any applicable laws. When an EV is
damaged in a crash, the high voltage safety systems may have been compromised and
present a potential high voltage electrical shock hazard. Exercise caution and wear
appropriate personal protective equipment (PPE) safety gear, including high voltage safety
gloves and boots. Remove all metallic jewelry, including watches and rings.
2

1. Identification / recognition
1.1 Identifying a HYUNDAI IONIQ 5
“IONIQ 5” on tail gate
•
The HYUNDAI IONIQ 5 can be easily
identified by the Exterior design and IONIQ 5
logo on the tail gate.
•
The IONIQ 5 logo may be missing or hidden
after a crash due to damage to the vehicle.
Always be sure to utilize additional methods of
identification before determining that the
vehicle is not an electric car.
Charging Port
•
The charging port is located on the rear right side.
#Note : The doors must be un
-locked to open the charge port door.
How to open the charging port
Unlock
charging door in emergency
3
I O N I Q 5
Push the charging door where
the icon is located to open
Put your finger between the charge door and the vehicle body and
then lift the charge door.

XXXXXXXA/B/C/DXXXXXX
1. Identification / recognition
VIN Label
The VIN (Vehicle Identification Number) identifies
an electric car
with a “A” or “B” or “C” or
“D” displayed in the 8th position, as shown in the below picture.
The VIN can be found:
1) Underneath the front passenger seat (or driver seat).
2) On the vehicle certification label attached to the driver’s side (or passenger) center pillar.
8th position
1.1 Identifying a HYUNDAI IONIQ 5
4

1. Identification / recognition
Motor Compartment and underside
IONIQ 5 has a plastic cover with “EV” clearly shown on it and “IONIQ 5” on tail gate.
Additionally, there are orange colored high
-voltage electrical cables in the motor
compartment and underside
1.1 Identifying a HYUNDAI IONIQ 5
5

2. Immobilization / stabilization / lifting
The next step is to immobilize the vehicle to prevent any accidental movement that can
endanger response personnel or civilians. When the IONIQ 5 is damaged in a crash, the
vehicle may appear to be shut off when it is not due to no engine sounds.
When the "READY" mode light is illuminated on the Instrument Panel, the vehicle can move
silently using the electric motor. Responders should approach the vehicle from the sides and
stay away from the front or rear as they are potential paths for vehicle movement. Be sure to
immobilize the vehicle in the following manner.
2.2 Vehicle Stabilization
Use standard stabilization(lift) points, as
shown beside.Always be sure to connect to
a structural member of the vehicle and avoid
placing cribbing under high voltage cables,
and other areas not normally considered
acceptable.
2.1 Immobilization
6
Engage Parking Brake
Press park (P)
position Chock the Wheels
* The actual image of vehicle may differ from the illustration

3. Disable direct hazards / safety regulations
The final step in the initial response process, conducted after immobilizing the vehicle, is to
disable the vehicle, its SRS components and the high voltage electrical system. To prevent
current flow through the system, use the following procedure to disable the vehicle.
3.1 Disabling the System – Smart Key System and “POWER”
START/STOP Button
1. Confirm the status of the READY light on the instrument panel. If the READY
light is illuminated, the vehicle is ON.
“POWER” START/STOP Button
a) If the READY light is NOT illuminated, the vehicle is off. Do not push the
“POWER” START/STOP button because the vehicle may start (go
into READY
mode)
.
b) To turn OFF the system, press the 'P' (Park) button, and press the POWER button.
Power Off 12V battery
disconnection High voltage shut off
Press park (P) position
7

3. Disable direct hazards / safety regulations
2. If necessary, lower the windows, unlock the doors and open the tail gate as required,
before disconnecting the 12V battery. Once the 12V battery is
disconnected, power
controls
will not operate. (Refer to below “4. a)” for 12V battery disconnection)
3. Before disconnecting the 12V battery, remove the Smart Key at least 2 meters away from
the vehicle to prevent accidental restart.
4. Follow the procedure below to disable the high voltage battery:
Without depressing
the brake pedal
Pressing
POWER button
Button
Position/LED Vehicle condition
One time ACC/ON Electrical accessories are operational.
Two times ON/ON The warning lights can be checked before the
vehicle is started.
Three times OFF Off
Pressing
POWER button
Button
Position/LED Vehicle condition
One time - Ready to drive
While depressing the brake pedal
8
a)
Disconnect the 12V auxiliary battery
negative (-) terminal.
b) Remove the Junction block upper cover
ⓐ
in the PE room
a

3. Disable direct hazards / safety regulations
9
c) Disconnect the High voltage cut
-off Switch
High voltage cut-off Switch
•
Before engaging in any emergency response procedures, ensure the vehicle is
disabled and wait 5 minutes to allow the capacitor in the high voltage system to
discharge to avoid electrocution.
•Exposed cables or wires may be visible inside or outside the vehicle. Never touch
the metal chassis wires, cables, connectors, or any electric components before
disabling the system, and/or shorted to the vehicle chassis.
Failure to follow these instructions will lead to serious bodily injury
or death by
electrocution.
Electrocution Risk

4.1 Extraction Operations
4. Access to the occupants
The IONIQ 5 is an electric model. Because of the high voltage components contained therein,
first responders should pay special attention when they extract occupants in the car. Before
performing any extraction operations, the first responders should
"Identify, Immobilize and
Disable"
the vehicle as discussed in sections on emergency procedures.
4.2 Vehicle Stabilization
Use standard stabilization(lift) points, as
shown beside.Always be sure to connect to
a structural member of the vehicle and avoid
placing cribbing under high voltage cables,
and other areas not normally considered
acceptable.
4.3 Extraction tools and procedure
When responding to an incident involving a IONIQ 5, we recommend that the first responders
follow their organization’s standard operating procedures for dealing with vehicle emergencies.
When the first responders cut the vehicle, they should always pay special attention to the
airbag system, orange colored high voltage cables and other high voltage components so that
the parts are not damaged and to prevent a risk of explosion.
10

4.4 Location of ultra
-high strength steel
4. Access to the occupants
In these images, high strength steel is used in the areas colored in blue and ultra
-high strength
steel is used in the red colored areas. Depending on the tools used, ultra high strength steel can
be challenging or impossible to cut. If necessary, use a workaround technique.
Mild steel
High
strength steel
Ultra
-high strength steel
11

4.5 Occupants rescue guide
4. Access to the occupants
When dealing with the emergency situation, check the components as below.
Supplemental Restraint Syst
em Control Module (SRSCM) Airbag Airbag Gas
Inflators
High voltage cable Air-conditioning line
12V Battery
High voltage disconnect OBC (On –Board Charger) Ultra-High Strength
Steel
High Voltage Battery Air-conditioning
component Seat belt pretensioner
12

1
3
2
4
5
4
2
5.1 High voltage system
5. Stored energy / liquid / gases / solids
13
1 High voltage battery
Supplies electric energy to traction motor and
stores generated electric energy.
2High-voltage
Junction box (FRT, RR)
It supplies electricity from battery to the inverter,
LDC, air conditioner compressor, etc...
3ICCU
(OBC + LDC)
Integrated
Charging Control Unit (OBC + LDC)
OBC (On
-Board Charger)
: Battery charging equipment (AC→DC)
LDC (Low Voltage DC
-DC Converter)
: Charge 12V auxiliary battery
4Drive
System
Motor
When current flows through the coil,
it generates a
rotating magnetic field and generates motor torque.
EV
Transmission
Increases Motor Torque and increased Torque is
transferred to the wheels.
Inverter
DC
→ AC (from battery to traction motor)
AC
→ DC (charge using regenerative braking)
5 High-Voltage Cable
The high
-voltage cabling is orange per the SAE
standard.

5.1 High voltage system
5. Stored energy / liquid / gases / solids
High voltage battery
The HV Lithium ion polymer battery supplies and stores
electric energy, to the traction motor, and is located under
the IONIQ 5 chassis.
12V
auxiliary battery
The 12V auxiliary battery is located in the left side of the electric
motor room, and powers all of the vehicle’s standard electronics
like radio, lights, door locks, power windows,
etc.
Motor
Type Permanent magnet synchronous motor
Max. Output (kW) 2WD : 70
4WD : 70+160
Max Torque (Nm) 2WD : 255
4WD : 255+430
ICCU Max. Output (kW) 11
High Voltage Battery
Type Lithium-ion polymer
Rated Voltage (V) Extended : 653
Economical : 588
Energy (kWh) Extended : 72
Economical : 58
Quantity for Pack
(Cell / Module)
Extended : 360 cells / 30 modules
Economical : 288 cells / 24 modules
※
Specification
14

5.2 High voltage orange cabling
5. Stored energy / liquid / gases / solids
The High Voltage cabling is orange, per Society of Automotive Engineers (SAE) standards.
Cables run under the floor of the vehicle and connect the High Voltage Battery to the ICCU,
Motor, OBC, A/C compressor and other High Voltage components located towards the front
and rear of the vehicle.
The presence of orange cables under the hood, in
the under-floor
battery compartment, or
HV cables under the car, identifies the vehicle as an electric vehicle.
•Never cut or disconnect the high voltage orange cabling and connectors without first
disabling the HV system. (refer to page 7 ).
•Exposed cables or wires may be visible inside or outside the vehicle. Never touch
the metal chassis wires, cables, connectors, or any electric components before
disabling the system, and; or shorted to the vehicle chassis.
Failure to follow these instructions will lead to serious bodily injury or death by electrical
shock.
15

6.1 Firefighting Operations
6. In case of fire
Strict precautions must be taken while conducting firefighting operations due to following
Reasons:
•
Lithium-ion batteries contain electrolyte that can vent, ignite, and produce sparks when
subjected to temperatures above 300°F.
•
Vehicle may burn rapidly with a flare-burning effect.
•
Even after the high-voltage battery fire appears to have been extinguished, renewed or
delayed fire can occur.
-
Use a thermal imaging camera to ensure the high voltage battery is completely cooled
before leaving the incident.
-
Always advise second responders that there is a risk of the battery re-igniting.
-
In a fire, submersion or a collision that has compromised the high voltage battery, always
store it in an open area with no exposures within 50 feet.
•
A burning battery could release hydrogen fluoride, carbon monoxide, and carbon dioxide
gasses. Use NIOSH/MSHA approved full-face self-contained breathing apparatus (SCBA)
with full protective gear. Even if the high-voltage battery pack is not directly involved in a
vehicle fire, approach the vehicle very carefully.
6.2 Extinguishers
•
Small fires that do not involve the high voltage battery should be extinguished using an
ABC fire extinguisher. (ex. Fire caused by wiring harnesses, electrical components, etc.)
•Do not attempt to extinguish fires that involve the high voltage battery with small amounts
of water as this can result in electrocution. Fires that involve the high voltage battery
should be extinguished using large amounts of water(Max 10,000 liter) to cool the high
voltage battery. Fire fighters should not hesitate to pour larger amounts of water on the
vehicle in such scenarios. Make sure the battery is fully cooled to avoid fire re-ignition.
16

6.3.1 Vehicle fire
6.3 How to deal with the situation
6. In case of fire
Fire Extinguish the fire with a large amount of water.
Don’t use seawater or salt water. It can generate
the toxic vapor or cause the reignition.
Damaged
battery or
Fluid leak*
Disconnecting 12V Battery (-) terminal,
Disabling the high voltage system,
Neutralize the battery by applying a large volume
of water. (It doesn’t discharge the battery)
*If electrolyte solution leakage, or any damage to the H.V battery casing is observed
Battery
discharging
17
•
Use a large volume of water (max. 10,000 liter). The water must cool down the battery.
•If water is put into the high voltage battery casing, it will be better to cool down the battery.
(But never attempt to penetrate the HV battery or its casing to apply water.)
•Soaking the vehicle in the container filled with water can be an effective way to extinguish
the fire.

6.3.2 High Voltage Battery Damage and Fluid Leaks
6. In case of fire
If electrolyte solution leakage, or any damage to the
Lithium ion battery casing is observed,
the
first responders should attempt to neutralize the battery by applying a large volume of
water to the battery pack while wearing appropriate Personal Protective Equipment (PPE).
The neutralization process helps stabilize the thermal condition of the battery pack but does
not discharge the battery.
• Do not put any
smoke, spark, flame around the vehicle.
• Do not touch or step on
the spilled electrolyte.
• If electrolyte leak occurs, wear appropriate solvent resistant PPE and use soil, sand, or
a dry cloth to
clean up the spilled electrolyte. Be sure to adequately ventilate the area.
The high
voltage battery contains electrolyte solution. To avoid exposure to electrolyte
solution and serious personal injury, always wear appropriate solvent resistant
PPE (Personal Protective Equipment) and
SCBA (Self-Contained Breathing Apparatus).
•
Electrolyte solution is an eye irritant –In the event of contact with eyes, rinse with
plenty of water for 15 minutes.
•
Electrolyte solution is a skin irritant.
Therefore, in the event of contact with skin, wash
off with a soap.
•
Electrolyte liquid or fumes coming into contact with water will create vapors in the air
from oxidization. These vapors may irritate skin and eyes. In the event of contact with
vapors, rinse with plenty of water and consult a doctor immediately.
•Electrolyte fumes (when inhaled) can cause respiratory irritation and acute intoxication.
Inhale fresh air and wash mouth with water. Consult a doctor immediately.
Electrolyte Irritation
18

6.4 High Voltage Battery re
-ignition by stranded energy
6. In case of fire
Damaged cells in the high voltage battery can experience thermal runaway* and reignition.
To prevent reignition, the first responder and second responder need to be aware of the risk of
stranded energy* which remains in the damaged cells and lead to reignition.
*Thermal runaway : The originating cause of thermal runaway is generally short
-
circuiting inside a battery cell and a resulting increase in the cell’s internal temperature.
Battery produces heat with thermal runaway and it can spread from one battery cell to
many cells, in a domino effect.
*Stranded energy : Energy remains inside any undamaged battery cells after the
accident. That stranded energy can cause a high voltage battery to reignite multiple
times after firefighters a fire.
How to prevent reignition (Mitigating stranded energy risk)
Use a thermal imaging camera to ensure the high voltage battery is completely cooled
before leaving the incident.
Always advise second responders that there is a risk of the battery re
-igniting.
1.
12V battery (-) terminal disconnection (To depower battery management system)
2.
High voltage shut off
*refer to page 7-11
3.
Discharging the high voltage battery
*refer to page 23-24
19