Hyundai Robex 130 SMART User manual

CONTENTS
1. Before operating the machine -------------------- 1-1
2. During operating the machine -------------------- 1-6
3. During maintenance
---------------------------------- 1-13
4. Parking ----------------------------------------------------- 1-16
SPECIFICATIONS
1. Major components ------------------------------------ 2-1
2. Specifications -------------------------------------------- 2-2
3. Working range ------------------------------------------- 2-4
4. Weight
------------------------------------------------------- 2-6
5. Lifting capacities
---------------------------------------- 2-7
6. Bucket selection guide ------------------------------- 2-10
7. Undercarriage
------------------------------------------- 2-11
8. Specification for major components
----------- 2-13
9. Recommended oils ----------------------------------- 2-16
CONTROL DEVICES
1. Cab devices ---------------------------------------------- 3-1
2. Cluster
------------------------------------------------------ 3-2
3. Switches --------------------------------------------------- 3-9
4. Levers and pedals ------------------------------------- 3-12
5. Others ------------------------------------------------------- 3-14
OPERATION
1. Suggestion for new machine ---------------------- 4-1
2. Check before starting the engine
--------------- 4-2
3. Starting and stop the engine
---------------------- 4-3
4. Mode selection system
------------------------------ 4-7
5. Operation of the working device
----------------- 4-12
6. Traveling of the machine
---------------------------- 4-13
7. Efficient working method --------------------------- 4-16
8. Operation in the special work sites
------------- 4-20
9. Normal operation of excavator ------------------- 4-22
10. Storage ----------------------------------------------------- 4-23
11. RCV lever operating pattern
----------------------- 4-25
12. Switching hydraulic attachment circuit -------- 4-26
TRANSPORTATION
1. Preparation for transportation -------------------- 5-1
2. Dimension and weight ------------------------------- 5-2
3. Loading the machine --------------------------------- 5-4
4. Fixing the machine
------------------------------------ 5-6
5. Loading and unloading by crane ---------------- 5-7
MAINTENANCE
1. Instruction ------------------------------------------------- 6-1
2. Tightening torque
-------------------------------------- 6-6
3. Fuel, coolant and lubricants ----------------------- 6-9
4. Maintenance check list
------------------------------ 6-11
5. Maintenance chart
------------------------------------- 6-16
6. Service instruction ------------------------------------- 6-18
7. Electrical system
--------------------------------------- 6-38
TROUBLESHOOTING GUIDE
1. Engine ------------------------------------------------------ 7-1
2. Electrical system --------------------------------------- 7-2
3. Others ------------------------------------------------------- 7-3
HYDRAULIC BREAKER AND QUICK CLAMP
1. Selecting hydraulic breaker ------------------------ 8-1
2. Circuit configuration
----------------------------------- 8-2
3. Maintenance
--------------------------------------------- 8-3
4. Precaution while operating the breaker
------ 8-4
5. Quick clamp
---------------------------------------------- 8-6
INDEX
------------------------------------------------------------ 9-1
Foreword - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 0-1
Before servicing this machine - - - - - - - - - - - - - - - - - - - - - 0- 1
Table to enter S/No and distribution - - - - - - - - - - 0-2
Safety labels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
0-4
Guide(Direction, S/No, Symbol) - - - - - - - - - - - - - - - - - 0-14
SAFETY HINTS

0-1
This manual contains a number of instructions and safety recommendations regarding driving, handling,
lubrication, maintenance, inspection and adjustment of the excavator.
The manual is to promote safety maintenance and enhance machine performance.
Keep this manual handy and have all personnel read it periodically.
If you sell the machine, be sure to give this manual to the new owners.
This machine complies with EC directive "98/37/EEC".
1. Read and understand this manual before operating the machine.
This operator's manual may contain attachments and optional equipment that are not available in your
area. Please consult your local Hyundai distributor for those items you require.
Improper operation and maintenance of this machine can be hazardous and could result in serious
injury or death.
Some actions involved in operation and maintenance of the machine can cause a serious accident, if
they are not done in a manner described in this manual.
The procedures and precautions given in this manual apply only to intended uses of the machine.
If you use your machine for any unintended uses that are not specifically prohibited, you must be sure
that it is safe for you and others. In no event should you or others engage in prohibited uses of
actions as described in this manual.
2. Inspect the jobsite and follow the safety recommendations in the safety hints section before
operating the machine.
3. Use genuine Hyundai spare parts for the replacement of parts.
We expressly point out that Hyundai will not accept any responsibility for defects resulting from non-
genuine parts or non workmanlike repair.
In such cases Hyundai cannot assume liability for any damage.
Continuing improvements in the design of this machine can lead to changes in detail which may not be
reflected in this manual. Consult Hyundai or your Hyundai distributor for the latest available information
for your machine or for questions regarding information in this manual.
FOREWORD

0-2
It is the responsibility of the owner and all service and maintenance personnel to avoid accidents and
serious injury by keeping this machine properly maintained.
It also is the responsibility of the owner and all service and maintenance personnel to avoid accidents
and serious injury while servicing the machine.
No one should service or attempt to repair this machine without proper training and supervision.
All service and maintenance personnel should be thoroughly familiar with the procedures and
precautions contained in this manual.
All personnel also must be aware of any federal, state, provincial or local laws or regulations covering
the use and service of construction equipment.
The procedures in this manual do not supersede any requirements imposed by federal, state, provincial
or local laws.
Hyundai can not anticipate every possible circumstance or environment in which this machine may be
used and serviced.
All personnel must remain alert to potential hazards.
Work within your level of training and skill.
Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too fast.
Use your common sense.
BEFORE SERVICING THIS MACHINE
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
Machine Serial No.
Engine Serial No.
Manufacturing year
Manufacturer
Address
Hyundai Construction Equipment India, Ltd.,
Plot No. A-2, Chakan industrial area,
Khalumbre, District : Pune, 410510 (M.S)

0-4
SAFETY LABELS
1 Air cleaner filter
2 Turbo charger cover
3 Radiator cap
4 Fueling
5 Battery accident
7 Hydraulic oil level
8 Hydraulic oil lubrication
9 Reduction gear grease
10 Keep clear
11 Name plate
12 Slinging ideogram
13 Sidekeep clear
14 Stay fix
15 Shearing engine hood
16 No step engine hood
17 Transporting
19 Control ideogram
20 Control ideogram(LH)
21 Control ideogram(RH)
22 Ref operator manual
23 Max height
24 Safety front window
25 Alternate exit
27 Console box
28 Safety lever
29 Interference
30 Locking clamp
31 Ideogram-dozer
32 High pressure hose
33 Falling
34 Keep clear(Boom/Arm)
35 Reflecting
36 Cabin RH piller
37 Model name(LH)
38 Model name(RH)
39 Logo(SMART)
42 Service instruction
43 Lifting chart
44 Trade mark(Boom)
91N6-07261
17
16
15
10
10
3
ENGINE ROOM INSIDE
A
113
39
37, 38
14
12
44
34
CAB - RH
43
42
19
21
CD
CAB - RH VIEW E-E
32
9
11
32 7
PUMP
ROOM
36
2-15
DETAIL - C
DETAIL - D
24
CONSOLE BOX-LH
28
31
20 27
5
VIEW - A
30
35 35
4 8 33
2
33
1. LOCATION
Always keep these labels clean. If they are lost or damage, attach them again or replace them with a
new label.
D11070SL01A
R130

0-5
2.DESCRIPTION
AIR CLEANER FILTER(Item 1)
This warning label is positioned on the air
cleaner cover.
Periodic and proper inspection, cleaning
and change of elements prolong engine
life time and maintain the good
performance of engine.
There are several specific warning labels on this machine please become familiarized with all
warning labels.
Replace any safety label that is damaged, or missing.
1)
21070FW01
TURBO CHARGER COVER(Item 2)
This warning label is positioned on the
turbo charger cover.
Do not touch turbo charger or it may
cause severe burn.
2)
21070FW02
14070FW03
21070FW04
RADIATOR CAP(Item 3)
This warning label is positioned on the
radiator.
Never open the filler cap while engine
running or at high coolant temperature.
3)
FUELING(Item 4)
This warning label is positioned on the right
side of fuel filler neck.
Stop the engine when refueling. All
lights or flames shall be kept at a safe
distance while refueling.
4)

0-6
21070FW07
HYDRAULIC OIL LEVEL(Item 7)
This warning label is positioned on the left
side of hydraulic oil level.
Place the bucket on the ground
whenever servicing the hydraulic system.
Check oil level on the level gauge.
Refill the recommended hydraulic oil up
to specified level if necessary.
6)
BATTERY ACCIDENT(Item 5)
This warning label is positioned on the
battery cover.
Electrolyte containing sulfuric acid cause
severe burns. Avoid being in contact
with skin, eyes or clothes. In the event
of accident flush with sufficient water,
call a physician immediately.
Maintain the electrolyte at the
recommended level. Add distilled water
to the battery only when starting up,
never when shutting down.
With electrolyte at proper level, less
space may cause the gases to be
accumulated in the battery.
Extinguish all smoking materials and
open flames before checking the battery.
Do not use matches, lighters or torches
as a light source near the battery for the
probable presence of explosive gas.
Do not allow unauthorized personnel to
change the battery or to use booster
cables.
For safety from electric shock, do not
battery terminals with a wet hand.
5)
36070FW05

0-7
21070FW08
HYDRAULIC OIL LUBRICATION(Item 8)
This warning label is positioned on the right
side of air breather.
Do not mix with different brand oils.
Never open the filler cap while engine
running or at high hydraulic oil
temperature.
Loosen the cap slowly and release
internal pressure completely.
7)
KEEP CLEAR(Item 10)
This warning label is positioned on the
counterweight.
To prevent serious personal injury or
death keep clear of machine swing
radius.
Do not deface or remove this label from
the machine.
9)
21070FW09
21070FW35
REDUCTION GEAR GREASE(Item 9)
This warning label is positioned in the front
of upper frame.
Grease is under high pressure.
Grease coming out of the grease plug
under pressure can penetrate the body
causing injury or death.
8)

0-8
SHEARING-ENGINE HOOD(Item 15)
This warning label is positioned on the
engine hood.
Do not open the engine hood during the
engine's running.
Do not touch exhaust pipe or it may
cause severe burn.
12)
21070FW15
STAY FIX(Item 14)
This warning label is positioned on the side
cover.
Be sure to support the stay when the
door needs to be opened.
Be careful that the opened door may be
closed by the external or natural force
like strong wind.
11)
21070FW14
21070FW13
SIDE KEEP CLEAR(Item 13)
This warning label is positioned on the side
of counterweight.
To prevent serious personal injury or
death keep clear of machine swing
radius.
Do not deface or remove this label from
the machine.
10)

0-9
14070FW17
36070FW19
11070FW20
21070FW16
14)
15)
NO STEP-ENGINE HOOD(Item 16)
This warning label is positioned on the
engine hood.
Do not step on the engine hood.
TRANSPORTING(Item 17)
This warning label is positioned right side of
upper frame.
Study the operator's manual before
transporting the machine, if provided and
tie down arm and track to the carrier with
lashing wire.
See page 5-6 for details.
CONTROL IDEOGRAM(Item 19)
This warning label is positioned in right
window of the cab.
Check the machine control pattern for
conformance to pattern on this label. If
not, change label to match pattern before
operating machine.
Failure to do so could result in injury or
death.
See page 4-12 for details.
CONTROL IDEOGRAM-LH(Item 20)
This warning label is positioned on the LH
console box.
Check the machine control pattern for
conformance to pattern on this label. If
not, change label to match pattern before
operating machine.
Failure to do so could result in injury or
death.
See page 4-12 for details.
16)
13)

0-10
REF OPERATOR MANUAL(Item 22)
This warning label is positioned on the right
side frame of the cab.
Study the operator's manual before
starting and operating machine.
18)
21070FW22
MAX HEIGHT(Item 23)
This warning label is positioned on the right
side frame of the cab.
Serious injury or death can result from
contact with electric lines.
An electric shock being received by
merely coming into the vicinity of an
electric lines, the minimum distance
should be kept considering the supply
voltage as page 1-7.
19)
21070FW23
SAFETY FRONT WINDOW(Item 24)
This warning label is positioned on the both
side frame of the cab.
Be careful that the front window may be
promptly closed.
20)
21070FW24
CONTROL IDEOGRAM-RH(Item 21)
This warning label is positioned on the RH
console box.
Check the machine control pattern for
conformance to pattern on this label. If
not, change label to match pattern before
operating machine.
Failure to do so could result in injury or
death.
See page 4-12 for details. 21070FW21
17)

0-11
AIR CONDITIONER FILTER(Item 26)
This warning label is positioned on the air
conditioner cover up.
Periodic and proper inspection, cleaning
and change of filter prolong air
conditioner life time and maintain good
performance.
22)
21070FW26
SAFETY LEVER(Item 28)
This warning label is positioned on the
cover safety.
Before you get off the machine be sure
to place the safety lever LOCKED
position.
23)
21070FW28
ALTERNATE EXIT(Item 25)
This warning label is positioned on the
inside of rear window.
The rear window serves us an alternate
exit.
To remove rear window, pull the ring and
push out the glass.
21)
21070FW25

0-12
14070FW62
14070FW60
INTERFERENCE(Item 29)
This warning label is positioned on the right
side frame of cab.
Be careful to operate machine equipped
with quick clamp or extensions.
Bucket may hit cab or boom, boom
cylinders when it reached vicinity of
them.
CLAMP-LOCKING(Item 30)
This warning label is positioned on the right
side window of cab.
Serious injury or death can result from
dropping bucket.
Operating the machine with quick clamp
switch unlocked or without safety pin of
moving hook can cause the bucket to
drop off.
HIGH PRESSURE HOSE (Item 32)
This warning label is positioned on the
screen plate.
Escaping fluid under pressure can
penetrate the skin causing serious injury.
Study the service manual before service
job.
14070FW29
FALLING(Item 33)
This warning label is positioned on the top of the
hydraulic tank.
Falling is one of the major cause of personal injury.
Be careful of slippery conditions on the platforms,
steps and handrails when standing on the machine.
KEEP CLEAR-BOOM/ARM(Item 34)
This warning label is positioned on both side of the
boom.
Serious injury or death can result from falling of the
attachment.
To prevent serious injury or death, keep clear the
underneath of attachment.

0-14
1. DIRECTION
The direction of this manual indicate forward,
backward, right and left on the standard of operator
when the travel motor is in the rear and machine is
on the traveling direction.
2. SERIAL NUMBER
Inform following when you order parts or the
machine is out of order.
MACHINE SERIAL NUMBER
The numbers are located below the right window
of the operator's cab.
3. SYMBOLS
Important safety hint.
It indicates matters which can cause the great loss on the machine or the surroundings.
It indicates the useful information for operator.
GUIDE
1)
ENGINE SERIAL NUMBER
The numbers are located on the engine name
plate.
2)
Forward
Backward
RightLeft
Travel motor
11070SG01
Machine serial No.
Engine
serial NO.
21070SN02
D11070SN01A

1-1
Think-safety first.
In special situation, wear protective clothing
including a safety helmet, safety shoes, gloves,
safety glasses and ear protection as required by
the job condition.
Almost every accident is caused by disre-
garding the simple and fundamental safety
hints.
Be sure to understand thoroughly all about the
operator's manual before operating the
machine.
Proper care is your responsibility.
Fully understand the details and process of the
construction before starting the work.
If you find anything dangerous on the job,
consult with the job supervisor for the pre-
ventive measures before operating the machine.
Do not operate when tired, or after drinking
alcoholic beverages or any type of drugs.
1. BEFORE OPERATING THE MACHINE
13031SH01
13031SH02
13031SH03
13031SH05
SAFETY HINTS

1-2
Check daily according to the operation
manual.Repair the damaged parts and
tighten the loos-ened bolts.
Check for leakage of engine oil, hydraulic oil,
fuel and coolant.
Keep machine clean, clean machine regularly.
Do not operate the machine if it requires repairs.
Operate after complete repair.
Be prepared if a fire starts.
Keep a fire extinguisher handy and emergency
numbers for a fire department near your tele-
phone.
13031SH05
13031SH06
13031SH07
13031SH08

1-3
PROTECTION AGAINST FLYING OBJECTS
If there is any danger of flying objects hitting the
operator, install protective guards in place to
protect the operator as required for each partic-
ular situation.
Be sure to close the front window before com-
mencing work.
Make sure to keep all persons other than opera-
tor outside the range of flying objects.
UNAUTHORIZED MODIFICATION
Any modification made without authorization
from Hyundai can create hazards.
Before making a modification, consult your
Hyundai distributor. Hyundai will not be respon-
sible for any injury or damage caused by any
unauthorized modification.
PREPARE FOR EMERGENCY
Only in case of emergency, use the installed
hammer for breaking the windshield of the cab,
and then exit carefully.
Be sure you know the phone numbers of per-
sons you should contact in case of an emergen-
cy.
Top guard
(option)
Front guard
(option)
Laminate
coating sheet
Hammer
140D91SH01
140D91SH02
Optional
*
*

1-4
ROTATING BEACON
When you operate a machine on a road or
beside a road, a rotating beacon is required to
avoid any traffic accident.
Please contact your Hyundai distributor to install
it.
PRECAUTIONS FOR ATTACHMENTS
When installing and using an optional attach-
ment, read the instruction manual for the attach-
ment and the information related to attachments
in this manual.
Do not use attachments that are not authorized
by Hyundai or your Hyundai distributor. Use of
unauthorized attachments could create a safety
problem and adversely affect the proper opera-
tion and useful life of the machine.
Any injuries, accidents, product failures resulting
from the use of unauthorized attachments are
not the responsibility of Hyundai.
The stability of this machine is enough to be
used for general work. When you operate this
machine, allow for the lifting capacity tables. If
you want to use other special applications (not
covered in this manual), you have to attach
additional counterweight or be cautious while
running the machine.
SAFETY RULES
Only trained and authorized personnel can
operate and maintain the machine.
Follow all safety rules, precautions and instruc-
tions when operating or performing mainte-
nance on the machine.
When working with another operator or a per-
son on worksite traffic duty, be sure all person-
nel understand all hand signals that are to be
used.
Beacon
140D91SH03
Note : Its an option any will be requir for futue
saftety equiement

1-5
SAFETY FEATURES
Be sure all guards and covers are in their prop-
er position. Have guards and covers repaired if
damaged.
Use safety features such as safety lock and
seat belts properly.
Never remove any safety features. Always
keep them in good operating condition.
Improper use of safety features could result in
serious bodily injury or death.
MACHINE CONTROL PATTERN
Check machine control pattern for conformance
to pattern on label in cab.
If not, change label to match pattern before
operating machine.
Failure to do so could result in injury.
CALIFORNIA PROPOSITION 65
Diesel engine exhaust and some of its constitu-
ents are known to the State of California to
cause cancer, birth defects and other reproduc-
tive harm.
This product contains or emits chemicals known
to the State of California to cause cancer or
birth defects or other reproductive harm.
Battery posts, terminals and related accesso-
ries contain lead and lead compounds.
WASH HANDS AFTER HANDLING
WASH HANDS
AFTER HANDLING !
: Battery posts, terminals and related accessories
contain lead and lead compounds,chemicals known to the
State of California to cause cancer and reproductive harm.
13031SH55
Do not load the machine with the lifting eyes on
the counterweight.
The wrong loading method can result in seri-
ous bodily injury or death.

1-6
Sound the horn to warn nearby personnel
before operating the machine.
Remove all the obstacles like frost on the
window before operating the machine for the
good visibility.
Operate carefully to make sure all personnel or
obstacles are clear within the working range of
the machine.
Place safety guards if necessary.
When using the work equipment, pay attention
to job site.
Use the handle and footstep when getting on or
off the machine.
Do not jump on or off the machine.
2. DURING OPERATING THE MACHINE
13031SH09
13031SH10
13031SH11
13031SH12