Hyundai Robex 235LCR-9 User manual

Robex 235LCR-9
CRAWLER EXCAVATOR
OPERATOR'S MANUAL

TABLE OF CONTENT
CONTENTS 2
FOREWORD 3
BEFORE SERVICING THIS MACHINE 4
EC REGULATION APPROVED 5
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR 7
SAFETY LABELS 8
MACHINE DATA PLATE 21
GUIDE 22
SAFETY HINTS 23
1. BEFORE OPERATING THE MACHINE 23
2. DURING OPERATING THE MACHINE 38
3. DURING MAINTENANCE 45
4. PARKING 48
SPECIFICATIONS 49
1. MAJOR COMPONENT 49
2. SPECIFICATIONS 50
3. WORKING RANGE 51
4. WEIGHT 52
5. LIFTING CAPACITIES
6. BUCKET SELECTION GUIDE 55
7. UNDERCARRIAGE 57
8. SPECIFICATIONS FOR MAJOR COMPONENTS 59
9. RECOMMENDED OILS 62
CONTROL DEVICES 63
1. CAB DEVICES 63
2. CLUSTER 64
3. SWITCHES 85
4. LEVERS AND PEDALS 90
5. AIR CONDITIONER AND HEATER 92
6. OTHERS 99
OPERATION 129
1. SUGGESTION FOR NEW MACHINE 129
2. CHECK BEFORE STARTING THE ENGINE 130
3. STARTING AND STOP THE ENGINE 131
4. MODE SELECTION SYSTEM 135
5. OPERATION OF THE ORKING DEVICE 140
6. TRAVELING OF THE MACHINE 141
7. EFFICIENT WORKING METHOD 144
8. OPERATION IN THE SPECIAL WORK SITES 148
9. NORMAL OPERATION OF EXCAVATOR 150
10. ATTACHMENT LOWERING (when engine is stopped) 151
11. STORAGE 152
12. RCV LEVER OPERATING PATTERN 154
13. SWITCHING HYDRAULIC ATTACHMENT CIRCUIT 156
TRANSPORTATION 157
1. PREPARATION FOR TRANSPORTATION 157
2. DIMENSION AND WEIGHT 158
3. LOADING THE MACHINE 160
4. FIXING THE MACHINE 162
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5. LOADING AND UNLOADING BY CRANE 163
MAINTENANCE 164
1. INSTRUCTION 164
2. TIGHTENING TORQUE 169
3. FUEL, COOLANT AND LUBRICANTS 172
4. MAINTENANCE CHECK LIST 174
5. MAINTENANCE CHART 179
6. SERVICE INSTRUCTION 181
7. ELECTRICAL SYSTEM 203
8. AIR CONDITIONER AND HEATER 206
TROUBLESHOOTING GUIDE 208
1. ENGINE 208
2. ELECTRICAL SYSTEM 209
3. OTHERS 210
HYDRAULIC BREAKER AND QUICK CLAMP 211
1. SELECTING HYDRAULIC BREAKER 211
2. CIRCUIT CONFIGURATION 212
3. MAINTENANCE 213
4. PRECAUTIONS WHILE OPERATING THE BREAKER 214
5. QUICK CLAMP 216
INDEX 218
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CONTENTS
Foreword ----------------------------------------------------------- 0-1
Before servicing this machine - - - - - - - - - - - - - - - - - - - - - - - - - - - 0-2
EC regulation approved ------------------------------------ 0-3
Table to enter S/No and distribution - - - - - - - - - - - - - - - - - - - - - 0-4
Safety labels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 0-5
Machine data plate -------------------------------------------- 0-18
Guide (direction, S/No, symbol) - - - - - - - - - - - - - - - - - - - - - - - - 0-19
SAFETY HINTS
1. Before operating the machine - - - - - - - - - - - - - - - - - - - - 1-1
2. During operating the machine - - - - - - - - - - - - - - - - - - - - 1-16
3. During maintenance ----------------------------------- 1-23
4. Parking -------------------------------------------------------- 1-26
SPECIFICATIONS
1. Major components ------------------------------------- 2-1
2. Specifications -------------------------------------------- 2-2
3. Working range ------------------------------------------- 2-3
4. Weight ------------------------------------------------------- 2-4
5. Lifting capacities ---------------------------------------- 2-5
6. Bucket selection guide ------------------------------- 2-6
7. Undercarriage ------------------------------------------- 2-8
8. Specification for major components - - - - - - - - - - - 2-10
9. Recommended oils ------------------------------------ 2-13
CONTROL DEVICES
1. Cab devices ----------------------------------------------- 3-1
2. Cluster ------------------------------------------------------- 3-2
3. Switches ---------------------------------------------------- 3-23
4. Levers and pedals ------------------------------------- 3-28
5. Air conditioner and heater - - - - - - - - - - - - - - - - - - - - - - - - - 3-30
6. Others -------------------------------------------------------- 3-37
OPERATION
1. Suggestion for new machine - - - - - - - - - - - - - - - - - - - - - - 4-1
2. Check before starting the engine - - - - - - - - - - - - - - - 4-2
3. Starting and stop the engine - - - - - - - - - - - - - - - - - - - - - - 4-3
4. Mode selection system
------------------------------ 4-7
5. Operation of the working device
- - - - - - - - - - - - - - - - - 4-12
6.Traveling of the machine ---------------------------- 4-13
7. Efficient working method --------------------------- 4-16
8. Operation in the special work sites - - - - - - - - - - - - - 4-20
9. Normal operation of excavator ------------------- 4-22
10. Attachment lowering ---------------------------------- 4-23
11. Storage ----------------------------------------------------- 4-24
12. RCV lever operating pattern ----------------------- 4-26
13. Switching hydraulic attachment circuit - - - - - - - - 4-28
TRANSPORTATION
1. Preparation for transportation -------------------- 5-1
2. Dimension and weight ------------------------------- 5-2
3. Loading the machine --------------------------------- 5-4
4. Fixing the machine ------------------------------------ 5-6
5. Loading and unloading by crane ---------------- 5-7
MAINTENANCE
1. Instruction ------------------------------------------------- 6-1
2.Tightening torque --------------------------------------- 6-6
3. Fuel, coolant and lubricants ----------------------- 6-9
4. Maintenance check list ------------------------------ 6-11
5. Maintenance chart ------------------------------------ 6-16
6. Service instruction ------------------------------------- 6-18
7. Electrical system --------------------------------------- 6-40
8. Air conditioner and heater -------------------------- 6-43
TROUBLESHOOTING GUIDE
1. Engine ------------------------------------------------------ 7-1
2. Electrical system --------------------------------------- 7-2
3. Others ------------------------------------------------------- 7-3
HYDRAULIC BREAKER AND QUICK CLAMP
1. Selecting hydraulic breaker ------------------------ 8-1
2. Circuit configuration ----------------------------------- 8-2
3. Maintenance --------------------------------------------- 8-3
4. Precaution while operating the breaker - - - - - - 8-4
5. Quick clamp ---------------------------------------------- 8-6
INDEX ------------------------------------------------------------ 9-1
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0-1
This manual contains a number of instructions and safety recommendations regarding driving, han-
dling, lubrication, maintenance, inspection and adjustment of the excavator.
The manual is to promote safety maintenance and enhance machine performance.
Keep this manual handy and have all personnel read it periodically.
If you sell the machine, be sure to give this manual to the new owners.
This machine complies with EC directive "2006/42/EC".
1.
Read
Read and
understand
understand this manual before operating the machine.
This operator's manual may contain attachments and optional equipment that are not available in
your area. Please consult your local Hyundai distributor for those items you require.
Improper operation and maintenance of this machine can be hazardous and could result in serious
injury or death.
Some actions involved in operation and maintenance of the machine can cause a serious accident,
if they are not done in a manner described in this manual.
The procedures and precautions given in this manual apply only to intended uses of the machine.
If you use your machine for any unintended uses that are not specifically prohibited, you must be
sure that it is safe for you and others. In no event should you or others engage in prohibited uses
of actions as described in this manual.
2.
Inspect
Inspect the jobsite and
follow
follow the safety recommendations in the
safety hints
safety hints section before oper-
ating the machine.
3. Use
genuine Hyundai spare parts
genuine Hyundai spare parts for the replacement of parts.
We expressly point out that Hyundai will not accept any responsibility for defects resulting from non-
genuine parts or non workmanlike repair.
In such cases Hyundai cannot assume liability for any damage.
Continuing improvements in the design of this machine can lead to changes in detail which may not
be reflected in this manual. Consult Hyundai or your Hyundai distributor for the latest available infor-
mation for your machine or for questions regarding information in this manual.
FOREWORD
FOREWORD
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0-2
It is the responsibility of the owner and all service and maintenance personnel to avoid accidents and
serious injury by keeping this machine properly maintained.
It also is the responsibility of the owner and all service and maintenance personnel to avoid accidents
and serious injury while servicing the machine.
No one should service or attempt to repair this machine without proper training and supervision.
All service and maintenance personnel should be thoroughly familiar with the procedures and precau-
tions contained in this manual.
All personnel also must be aware of any federal, state, provincial or local laws or regulations covering
the use and service of construction equipment.
The procedures in this manual do not supersede any requirements imposed by federal, state, provin-
cial or local laws.
Hyundai can not anticipate every possible circumstance or environment in which this machine may be
used and serviced.
All personnel must remain alert to potential hazards.
Work within your level of training and skill.
Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too fast.
Use your common sense.
BEFORE SERVICING THIS MACHINE
BEFORE SERVICING THIS MACHINE
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0-3
· Noise level (EN474-1 : 2006 and 2000/14/EC) are as followings.
LWA : 101
dB (EU only)
LPA : 74
dB
· The value of vibrations transmitted by the operator's seat are lower than standard value of (EN474-1
: 2006 and 2002/44/EC)
EC REGULATION APPROVED
EC REGULATION APPROVED
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EC Declaration of Conformity
1. HYUNDAI CONSTRUCTION EQUIPMENT EUROPE N.V VOSSENDAAL 11, 2440 GEEL (Belgium), as
authorized representative in the European Community of HYUNDAI CONSTRUCTION EQUIPMENT Co.
Ltd.(Korea)
certifies that the construction equipment machinery.
Machine Type : ******* Brand : HYUNDAI
Model : *****
Serial No : ***
Year of Manufacturing : 20**
2. Manufacturer Hyundai Construction Equipment Co. Ltd.
12th, Fl., Hyundai Bldg. 75, Yulgok-ro, Jongno-Gu, Seoul,
Republic of Korea
HYUNDAI CONSTRUCTION EQUIPMENT EUROPE N.V.
VOSSENDAAL 11, 2440 GEEL
BELGIUM
Authorized representative :
Owner of the technical file for
machine production
3. Harmonized European directives : 2006/42/EC (Machinery), 97/68/EC (Exhaust Gas Emission),
2004/108/EC (Electromagnetic Compatibility), 200/14/EC (Noise
Emission)
4. Engine Manufacturer : ********
Engine Type :
Gross Power :
Net Power :
**********
*** kW / **** rpm (SAE J1995)
*** kW / **** rpm (SAE J1349)
5. Noise level (Noise Emission Directive 2000/14/EC)
Certificate No :
Issue Date :
Conformity Assesment Procedure :
Notified Body Involved :
Measured Sound Power Level :
Guaranteed Sound Power Level :
**********************
DD/MM/YYYY
**********************
**********************
**********************
**********************
** dB(A)
** dB(A)
6. EMC Certification (EMC Directive 2004/108/EC)
Certificate No :
Issued Date :
Notified Body Involved :
Standard(s) :
*********
DD/MM/YYYY
************
*****************
*******
7. Remarks
J. C. JUNG
MANAGING DIRECTOR
Place and date of issue :
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0-4
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
Machine Serial No.
Engine Serial No.
Manufacturing year
Manufacturer
Address
Distributor for U.S.A
Address
Distributor for Europe
Address
Dealer
Address
Hyundai Construction Equipment co., Ltd.
12th, Fl., Hyundai Bldg. 75, Yulgok-ro, Jongno-Gu,
Seoul, 03058, Korea
Hyundai Construction Equipment U.S.A, Inc
6100 Atlantic Boulevard Norcross
GA 30071
U.S.A
Hyundai Construction Equipment Europe N.V.
Vossendal 11
2240 Geel
Belgium
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0-5
SAFETY LABELS
SAFETY LABELS
4
13
18 1
1212
29
37
3
239 316
11
9
23
17 36
33
28
8
43
14
10
10
39
45
42
16
46
FUEL TANK
LH CONSOLE BOX BATTERY COVER
CAB INSIDE-RH CAB INSIDE-LH
26
22
49
38
5
7
15
14
19
35 34
20
32
22
21
24
41 50
51
SIDE COVER OPEN
44
39
6
42
47
9
27
48
1. LOCATION
1. LOCATION
Always keep these labels clean. If they are lost or damage, attach them again or replace them with
a new label.
235Z90SL01A
1 Air cleaner filter
2 Turbocharger cover
3 Radiator cap
4 Fueling
5 Battery accident
6 High pressure hose
7 Hydraulic oil level
8 Hydraulic oil lub
9 Keep clear-rear
10 Lifting eye
11 Name plate
12 Slinging ideogram
13 Keep clear-side
14 Stay fix
15 Shearing-engine hood
16 No step engine hood
17 Transporting
18 Low emission engine
19 Control ideogram
20 Ref operator manual-Cab RH pillar
21 Hammer
22 Safety front window
23 Alternate exit
24 Air conditioner filter
26 Console box tilting
27 Model name
28 Logo (ROBEX)
29 Trade mark (boom)
31 Reduction gear grease
32 Locking-clamp
33 Noise level LWA
34 Service instruction
35 Lifting chart
36 Tie
37 Keep clear-Boom/arm
38 ECM connector
39 Falling
41 Turbocharger
42 Reflecting
43 Accumulator
44 Machine control pattern
45 RCV lever pattern
46 Swing bearing
47 Battery position
48 Beacon lamp
49 Fuel shut off
50 Water separator
51 MCU/ECM connector
52 Dozer ideogram
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