Hyundai HCP9000 User manual

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Dual-Fuel Portable Generator
User Manual

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©2011 Hyundai Power Equipment. All Rights Reserved.
Licensed by Hyundai Corporation, Korea.
HCP9000-0711-02

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Thank you for purchasing this Hyundai Power Equipment
Generator.
Please register this product in order to ensure warranty
service in the future.
This manual covers the safety, operation and maintenance
procedures for the HCP9000.
All information in this publication is based on the latest
product information available at the time of print. Visit
www.powerbyhyundai.com for manual updates and
operation notices.
No part of this publication may be reproduced without
written permission. Please keep this manual together with
the Owners Card. Contact Hyundai Power Equipment at
the numbers listed on the Owners Card if warranty service
is required.
It is important that anyone operating this product read and
understand the manual prior to use.

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Warranty Information
Warranty service, operation assistance and product support is provided by
Midland International Inc., a licensed manufacturer of Hyundai Power Equipment.
www.powerbyhyundai.com
TECHNICAL ASSISTANCE
1-855-706-8475
CUSTOMER SERVICE
1-877-528-3772 (toll-free)
SALES
1-503-534-3684
Component Certifications
This product contains components certied by the following agency:

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TABLE OF CONTENTS
1.0 - OPERATION SAFETY
1.1 - Operation Safety 8
1.2 - AC Safety Guidelines 9
1.3 - Maintenance Safety 9
1.4 - Other Safety Hazards 10
2.0 - COMPONENTS
2.1 - Identication 11
3.0 - PRE-OPERATION INSPECTION
3.1 - Engine Oil Check 14
3.2 - Fuel Level Check 15
3.3 - Air Filter Check 16
4.0 - OPERATION
4.1 - Mounting Instructions 17
4.2 - LPG Conversion 18
4.3 - Battery Connection 19
4.4 - Starting the Generator 20
4.5 - Using the Generator 24
4.6 - Using DC Output 25
4.7 - Stopping the Generator 26
5.0 - MAINTENANCE
5.1 - Importance of Maintenance 27
5.2 - Maintenance Schedule 27
5.3 - General Inspection 28
5.4 - Air Filter Service 28
5.5 - Oil Maintenance 29
5.6 - Spark Plug Service 30
5.7 - Handling and Storage 31
6.0 - TROUBLESHOOTING 33
7.0 - SPECIFICATIONS 34
8.0 - WIRING DIAGRAMS 35
WARRANTY 36

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SAFETY
1.1 - Operation Safety
• Always perform a pre-operation check before starting the engine.
• Properly clean and maintain the equipment.
• Operate the generator according to instructions for safe and dependable
service.
• Read user manual carefully before operating this product! Failure to do
so may result in serious harm to the user and to the equipment.
• Before operating the generator, read the user manual carefully.
Otherwise, it may result in personal injuries or equipment damage.
• Never run the generator in an enclosed area to avoid harm from exhaust
emissions of a poisonous carbon monoxide gas.
• Be careful not to touch the exhaust system, compressor pump or
discharge tubing during operation due to risk of burns.
• Pay attention to the warning labels. The engine exhaust system will
become heated during operation and remain hot immediately after the
engine is stopped.
• Gasoline is a highly ammable and explosive liquid. Refuel in a well
ventilated area with the engine stopped.
• When refueling the generator, keep it away from cigarettes, open ames,
smoke and/or sparks.
• Connections for standby power to a building’s electrical system must be
done by a qualied electrician and must comply with all applicable laws
and electrical codes. Improper connections may cause serious injuries
to electrical workers during a power outage, and when the utility power
is restored, the generator may explode or cause res.
• Place the generator at least 3 feet away from buildings or other
equipment during operation.
• Run the generator on a level surface. Tilting the generator may result in
fuel spills.

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• Know how to stop the generator quickly and understand operation of
all the controls. Never permit anyone to operate the generator without
proper instructions.
• Keep children, pets and machinery with rotating parts away during
operation.
• Do not operate the generator in rain or snow.
• Do not allow any moisture to come in contact with the generator.
• Do not touch the spark plug while the engine is operating or shortly after
the engine has been shut down
1.2 - AC Safety Guidelines
Before connecting the generator to an electrical device or power cord:
• Make sure that everything is in proper working order. Faulty devices or
power cords can lead to an electrical shock.
• Turn off the generator immediately if the device begins to operate
abnormally. Then disconnect the device and investigate the problem.
• Make sure that the electrical rating of the device does not exceed that of
the generator. If the power level of the device is between the maximum
output power and the running power of the generator, the generator
should not be used for more than 30 minutes.
• The connections from the generator to the household power supply
should be done by professional electrical technicians. Improper
connections may lead to a re hazard or damages to the generator set.
1.3 - Maintenance Safety
• After any maintenance is performed, wash immediately using soap and
clean water because repeated exposure to lubricant may cause skin
irritation.
• Do not clean the lter element with ammable liquids like gasoline
because an explosion may occur.
• Turn off the engine before performing any maintenance. Otherwise it can
cause severe personal injury or death.

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• Allow the generator set to cool down before performing any
maintenance.
• Always wear safety glasses when cleaning the generator set with air.
• Do not clean the generator set with a pressure washer because it can
cause damage to the generator set.
• Before working with batteries, ventilate the area, wear safety glasses, do
not smoke and always disconnect the negative cable rst and reconnect
it last.
• Use rubber gloves when coming into contact with engine oil.
• Always stop the generator set before removing the oil ller cap.
• Only qualied maintenance personnel with knowledge of fuels,
electricity, and machinery hazards should perform maintenance
procedures.
1.4 - Other Safety Hazards
• To avoid breathing in poisonous carbon monoxide from the exhaust
gases, adequate ventilation should be provided if the generator set is
running in a partially enclosed space.
• If the generator set is stored outdoors, check all the electrical
components on the control panel before each use. Moisture can
damage the generator and can lead to an electric shock.

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2.0 - COMPONENTS
2.1 - Identification of Components

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LOW OIL
ACEITE BAJO
VOLT METER
VOLTÍMETRO
G
MASTER BREAKER
AB C
INTERRUPTOR PRINCIPAL
ON
MARCHE
OFF
ARRÊT
120V 20A AC/CA 12V DC/CD +- 120V/240V
AC/CA
ON
MARCHE OFF
ARRET
AC 120V
A20A B
CA 120 V DC 12V
8A
CD 12 V
CIRCUIT BREAKERS
INTERRUPTOR DE CIRCUITOS
HCP9000
COMMERCIAL
BLUE COMPONENTS REQUIRE ATTENTION DURING STA RTUP
PRESTAR ATENCIÓN A LOS COMPONENTES EN AZUL DURANTE EL ENCENDIDO
9000W
MAXIMUM POWER
POTENCIA MÁXIMA
7500W
RUNNING POWER
POTENCIA DURANTE EL
FUNCIONAMIENTO
CONTROL INACTIVO
ARRANQUE DEL MOTOR
IGNICIÓN
120V AC
Receptacle
Master
Breaker
Switch
Idle
Control
Switch
Engine
Ignition
Switch
On/Off
Switch
120/240V
Twistlock
Receptacle
Voltmeter
DC Outlet
Low Oil
Light
Ground
Terminal
Circuit
Breakers
RECARGABLE SELLADA PLOMO Y
ACIDO
•No cargar dentro de un recipiente sellado
•Evite corto circuitos
•Recargar después del uso
•Debe ser desechada y reciclada de forma
apropiada.
•Nunca desmantelar o calentar a más de
50 C
•Nunca incinerar
•Riesgo de fuego o explosión
Enjuague con un producto solvente de
solvente cada 45 o 50 horas de utilización.
se realiza en condiciones de mucho polvo.
Una vez que esté limpio y seco, sumerja el
de aceite y reinstale.
MAN TENIMIENTO
DELFILTRO DE AIRE
Rinse with cleansing solvent and dry.
every 10 hours if operating under dusty
oil when clean and dry, then squeeze out
excessive oil and reinstall.
Antes de apagar el motor, DESCONECTE TODOS LOS EQUIPOS QUE ESTEN
CONECTADOS AL GENERADOR o desconecte el interruptor de circuitos para
evitar daños al alternador
ATENCION!
•Nunca añadir combustible cuando el motor esté funcionando.
•combustible cuando el motor esté caliente
•Siempre añadir combustible en un área ventilada
•Limpiar bien cualquier derrame de combustible
ATENCION!

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3.0 Pre-Operation Inspection
Exhaust gas contains poisonous carbon monoxide. Never run the generator
in an enclosed area. Be sure to provide adequate ventilation. Operate the
generator on a level surface. If the generator is tilted, fuel spillage may result.
Keep away from rotating parts while the generator is running. The generator is
air-cooled and may be damaged if ventilation is inadequate.
3.1 - Engine Oil Check
1. Ensure the generator is on a level surface.
2. Inspect engine oil:
• Take out the oil ller cap and clean the dipstick.
• Check the oil level by reinserting the oil ller cap without rotating it.
Remove the oil ller cap and examine the oil level. If the oil level is at
or below the lower level, rell the oil to the upper limit mark. (10W30)
Reinsert the oil ller cap and tighten securely. (Refer to gure)
Engine oil is a major factor affecting engine performance and service life. Non-
detergent or vegetable oils are not recommended.

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3.2 - Fuel Level Check
1. Check the fuel level by reading the gauge or removing the fuel tank cap
to visually check the level.
2. Refuel if level is too low. Tighten the fuel tank cap securely after relling
(Refer to Fig. 3.1)
Gasoline is highly flammable and explosive under certain conditions. Refuel in
a well-ventilated area with the engine stopped. Do not smoke or allow open
flames or sparks in the area where the generator is being refueled or where
gasoline is stored. Do not overfill the tank. Be careful not to spill fuel when
refueling. Wipe up any spilled gasoline and let the area dry before starting the
engine.
Gasoline substitutes such as gasohol are not recommended. They may be
harmful to the fuel system components

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3.3 - Check the Air Filter
1. Loosen the knob and remove the air lter cover. Remove the air lter
element and observe for cleanliness.
2. Clean the air lter element with soap and water or solvent. Squeeze dry
and then soak in clean engine oil.
3. Squeeze out all excess oil and reinstall. Replace the element if it is
damaged.
Check the air filter using the maintenance schedule. Always inspect air filter
before using the generator. Clean Air Filter every 3 months or after 50hrs of
operation according Section 5.4: Air Filter Service procedure.

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4.0 - OPERATION
4.1 - Mounting Instructions

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NUMBER PART NAME QUANTITY
1 Gas Hose 1
2 Seal 1
3 Sky Hook 1
4 Rubber Cover 2
5 Frame Tube Clamp 2
6 Washer 4
7 Wing Bolt 4
INSTALLING SKY HOOK
1. Locate mounting stickers on top frame tubes and place rubber covers,
around frame in this spot.
2. Slide the sky hook part under the top frame tubes, aligned with the
rubber covers.
3. On each side, hook in the frame tube clamp(5) through the slot of the
sky hook and around the top half of the top frame tubes.
4. Holding the frame tube clamp in place with one hand, insert and twist to
tighten the Wingbolts with washers attached. Make sure the wingbolt is
tightly secured before use.
4.2 - Connecting to LPG Fuel Source
1. Locate the LPG converter on the backside of the generator
2. Place two seals on the inlet valve located on the converter.
3. Attach small end of the Gas Hose(1) to the LPG converter and tighten
around the seal.
4. Connect gas hose to propane fuel source. Do not turn on propane
source prior to following the steps outlined in section 4.4

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4.3 - Electric Start Battery Connection
Batteries produce explosive gases. Keep sparks, flames and cigarettes away
from battery. To prevent the possibility of creating a spark near the battery,
connect charging cables to battery terminals first, then to the generator. When
disconnecting, disconnect the cables at the generator first.
1. Connect the red cable with the positive terminal of the battery. Ensure
the connection is secured by using the fastener at the battery terminal.
2. Connect the black cable with the negative terminal of the battery. Ensure
the connection is secured by using the fastener at the battery terminal.
Negative Terminal
(Black)
Positive Terminal
(Red)
Be sure to connect the Electric Start Battery to the HCP9000 Generator set
before operation. Failure to do so will cause the Output Display to function
improperly.
Do not reverse the polarity of the terminals when charging the battery. Serious
damage to the generator and/or battery may occur. Do not attempt to connect

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the battery while the generator engine is running. Disconnect the cables from
the battery while the generator is in storage.
4.4 - Starting the Generator Set
GROUND TERMINAL
Before using generator, a ground wire must be connected to the ground terminal.
The Ground terminal is located on the Front Panel. Before using the ground terminal
consult a qualied electrician.
Ground Terminal Symbol:
The HCP9000 generator can be started using three methods.
• Recoil Start Method,
• Electronic Start Method,
• Remote Start Method
IF USING PROPANE FUEL SOURCE
1. Ensure that there is no gasoline in the engine. If gasoline was used in
the most recent operation, start the generator with gasoline source -
once running, close the fuel valve lever and allow engine to run until all
remaining gasoline has been used. After the engine stops, continue to
step 2.
2. Ensure that the fuel valve lever is in the CLOSE position.
3. After tank is properly connected, turn on propane fuel source. Refer to
section 4.2 for LPG connection procedure.
4. Push LPG Converter button 2-3 times to bleed air in the LPG path
5. Push the choke lever in OPEN position.
6. Continue to desired start-up method.