IACDRIVE I5000 Series User manual

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I5000 Series Sensorless Vector
Control Inverter
Operation Manual
Thank you very much for your buying I5000 series sensorless vector control
inverter.
Before use, please read this manual thoroughly to ensure proper usage. Keep this
manual at an easily accessible place so that can refer anytime as necessary.

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Safety Precautions
Please read this operation manual carefully before installation, operation, maintenance or
inspection.
In this manual, the safety precautions were sorted to “WARNING” or “CAUTION”.
WARNING
Indicates a potentially dangerous situation which, if can not avoid will result in death or serious
injury.
CAUTION
Indicates a potentially dangerous situation which, if can not avoid will cause minor or moderate
injury and damage the device. This Symbol is also used for warning any un-safety operation.
In some cases, even the contents of “CAUTION” still can cause serious accident. Please follow
these important precautions in any situation
★NOTE indicate the necessary operation to ensure the device run properly.
Warning Marks are placed on the front cover of the inverter.
Please follow these indications when using the inverter.

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TABLE OF CONTENTS
INTRODUCTION...................................................................................................................................... 2
1.1 Technology Features................................................................................................................ 2
1.2 Description of Name Plate........................................................................................................ 3
1.3 Selection Guide........................................................................................................................ 3
1.4 External Dimension .................................................................................................................. 4
1.5 Braking resistor/unit selection................................................................................................... 6
2. INSPECTION ...................................................................................................................................... 8
3. INSTALLATION................................................................................................................................... 9
3.1EnvironmentalRequirement....................................................................................................... 9
3.2 Installation Space................................................................................................................... 10
3.3DimensionofExternalKeypad................................................................................................... 11
4. WIRING............................................................................................................................................. 12
4.1 Connection of Peripheral Devices .......................................................................................... 13
4.2 Terminal Configuration........................................................................................................... 14
4.3Typical Wiring Diagram ........................................................................................................... 15
.4.4 Specifications of Breaker, Cable, Contactor and Reactor...................................................... 16
4.5 Wiring Main Circuits................................................................................................................ 18
4.6 Wiring Control Circuits............................................................................................................ 21
4.7 Installation Guidline to EMC Compliance ............................................................................... 22
5. OPERATION ..................................................................................................................................... 26
5.1 Keypad Description ................................................................................................................ 26
5.2 Operation Process.................................................................................................................. 28
5.3 Running State......................................................................................................................... 30
5.4 Quick Testing.......................................................................................................................... 32
6 DETAILED FUNCTION DESCRIPTION ........................................................................................... 33
6.1 P0 Group--Basic Function...................................................................................................... 33
6.2 P1 Group--Start and Stop Control .......................................................................................... 40
6.3 P2 Group--Motor Parameters................................................................................................. 44
6.4 P3 Group—Vector Control...................................................................................................... 45
6.5 P4 Group-- V/F Control........................................................................................................... 47
6.7 P6 Group--Output Terminals .................................................................................................. 54
6.8 P7 Group--Display Interface................................................................................................... 57
6.9 P8 Group--Enhanced Function............................................................................................... 62
6.10 P9 Group--PID Control......................................................................................................... 67
6.11 PA Group-- Multi-step Speed Control................................................................................... 71
6.12 PB Group-- Protection Function...................................................................................................... 73
6.13 PC Group--Serial Communication........................................................................................ 76
6.14PD Group-Supplementary Function....................................................................................... 79
6.15 PE Group—Factory Setting.................................................................................................. 81
7. TROUBLE SHOOTING ..................................................................................................................... 83
7.1 Fault and Trouble shooting..................................................................................................... 83
7.2 Common Faults and Solutions................................................................................................ 86
8. MAINTENANCE .............................................................................................................................. 87
8.1 Daily Maintenance.................................................................................................................. 88
8.2 Periodic Maintenance............................................................................................................. 89
8.3 Replacement of wearing parts................................................................................................ 90
9. LIST OF FUNCTION PARAMETERS.............................................................................................. 90
10. COMMUNICATION PROTOCOL ...................................................................................................111
10.1 Interfaces............................................................................................................................ 111
10.2 Communication Modes....................................................................................................... 111
10.3 Protocol Format.................................................................................................................. 111
10.4 Protocol function................................................................................................................. 112
10.5 Note:................................................................................................................................... 117
10.6 CRC I5000ck...................................................................................................................... 117
10.7 Example ............................................................................................................................. 118

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INTRODUCTION
1.1 Technology Features
● Input & Output
◆Input Voltage Range: 380/220V ±15%
◆Input Frequency Range: 47~63Hz
◆Output Voltage Range: 0~rated input voltage
◆Output Frequency Range: 0~400Hz
● I/O features
◆Programmable Digital Input:
Provide 4 terminals which can accept ON-OFF inputs
◆Programmable Analog Input:
FV can accept input of 0 ~10V; FI can accept input of 0~10V or 0~20mA.
◆Programmable Open Collector Output:
Provide 1 output terminal (open collector output or high-speed pulse output)
◆Relay Output: Provide 1 output terminal.
◆Analog Output: Provide 1 analog output terminal, whose output scope can be 0/4~20
mA or 0~10 V, as chosen..
● Main Control Function
◆Control Mode: Sensorless Vector Control (SVC), V/F Control.
◆Overload Capacity:
60s with 150% of rated current, 10s with 180% of rated current.
◆Starting Torque: 150% of rated torque at 0.5Hz (SVC).
◆Speed Adjusting Range: 1:100 (SVC)
◆Speed Accuracy: ± 0.5% of maximum speed (SVC)
◆Carrier Frequency: 0.5kHz ~15.0kHz.
◆Reference Frequency Source: keypad, analog input, serial communication, multi-step
speed, PID and so on. The combination of multi- modes and switching between different
modes can be realized.
◆Torque Control Function: Provide multiple torque setting source.
◆PID Control Function
◆Multi-Step Speed Control Function: 8 steps speed can be set.
◆Traverse Control Function
◆None-Stop when instantaneous power off.
◆Speed trace Function: Start the running motor smoothly.
◆QUICK/JOG Key: User defined shortcut key can be realized.
◆Automatic Voltage Regulation (AVR) Function:
Automatically keep the output voltage stable when input voltage fluctuating.
◆Up to 24 fault protections:

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1.2 Description of Name Plate
1.3 Selection Guide
Model No. Input
voltage Rated Output Power(kW) Rated Input current(A)
Rated
Output
current(A)
Motor
Power(kW)
I500D423A
AC 220V
±15%
0.4
5.4
2.3
0.4
I50D7523A
0.75
8.2
4.5
0.75
I501D523A
1.5
14.2
7.0
1.5
I502D223A
2.2
23.0
10
2.2
I50D75G01D5P43A
AC 380V
±15%
0.75
3.4
2.5
0.75
I501D5G02D2P43A
1.5
5.0
3.7
1.5
I502D2G03D7P43A
2.2
5.8
5
2.2
I504D0G05D5P43A
4.0/5.5
10/15
9/13
4.0/5.5
I505D5G07D5P43A
5.5/7.5
15/20
13/17
5.5/7.5
I507D5G0011P43A
7.5/11.0
20/26
17/25
7.5/11.0
I50011G0015P43A
11.0/15.0
26/35
25/32
11.0/15.0
I50015G0018P43A
15.0/18.5
35/38
32/37
15.0/18.5
I518D5G0022P43A
18.5/22.0
38/46
37/45
18.5/22.0
I50022G0030P43A 22.0/30.0 46/62 45/60 22.0/30.0
I50030G0037P43A
30.0/37.0
62/76
60/75
30.0/37.0
I50037G0045P43A
37.0/45.0
76/90
75/90
37.0/45.0
I50045G0055P43A 45.0/55.0 90/105 90/110 45.0/55.0
I50055G0075P43A
55.0/75.0
105/140
110/150
55.0/75.0
I50075G0090P43A
75.0/90.0
140/160
150/176
75.0/90.0
I50090G0110P43A
90.0/110.0
160/210
176/210
90.0/110.0
I50110G0132P43A
110.0/132.0
210/240
210/250
110.0/132.0
I50132G0160P43A
132.0/160.0
240/290
250/300
132.0/160.0
I50160G0185P43A
160.0/185.0
290/330
300/340
160.0/185.0
I50185G0200P43A
185.0/200.0
330/370
340/380
185.0/200.0
I50200G0220P43A
200.0/220.0
370/410
380/415
200.0/220.0
I50220G0250P43A
220.0/250.0
410/460
415/470
220.0/250.0
I50250G0280P43A
250.0/280.0
460/500
470/520
250.0/280.0
I50280G0315P43A
280.0/315.0
500/580
520/600
280.0/315.0
I50315G0350P43A
315.0/350.0
580/620
600/640
315.0/350.0
I5000000350G43A
350.0
620
640
350.0

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1.4 External Dimension
Figure 1-4 Standard external dimension
Figure 1-6 External dimension for 0.75kw~2.2kw (380V)

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Figure 1-7 External dimension for 4kw~7.5kw (380V)
Figure 1-8 External dimension for 11kw~15kw (380V)

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Installation Dimension and External Dimension for 380V
Power
(kW) A（mm）B（mm）H(mm) W(mm) D(mm) Installation Hole（mm）
Installation Dimension External Dimension
0.7~2.2 106.6 175 185 118 154 4
4.0~7.5 148 235 247 160 175 5
11~15 205 305 320 220 198 6
18.5~30 200 454 470 227 245 7
37~55 240.0 530 546 336 278 9.0
75~90 350 748 780 520 330 11.0
110~160
230*2 928 960 560 380 13
—— —— ---- ---- ---- ——
185~220
270*2 1028 1060 650 400 13
—— —— ---- ---- ---- ——
250~315 350*2 1168 1200 825 400 13
1.5 Braking resistor/unit selection
1.5.1 Selection reference
When all the control devices driven by the inverter need quick braking，the braking units
need to consume the energy which feedbacks to the DC bus. In SKI5000 series inverters，the
inverters below 15kW (including 15kW) are embedded with braking units and the inverters above
18.5kW (including 18.5kW) should select external braking units. It is necessary to select proper
braking resistor according to the inverter capacity. In the application with 100% braking torque
and 10% utilization rate of the braking unit，the braking resistor and braking unit are shown as
below. For the load which works in the braking state for a long time，it is necessary to adjust the
braking power according to the braking torque and utilization rate of the braking. Counting at a
long working time，the power of the braking resistor is:
p= CP8.16)2 IR
， of which，R is the braking resistor.

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The utilization and selection for the inverters of 220V
Capacity
kW
Braking unit Braking unit(100% of braking torque, 10% of
the utilization rate)
Specification Quantity Equivalent braking
resistor
Equivalent
braking
power Quantity
0.4
Embedded
1 400Ω 80W 1
0.75 1 200Ω 80W 1
1.5 1 130Ω 260W 1
2.2 1 80Ω 260W 1
The utilization and selection for the inverters of 380V
Capacity
kW
Braking unit Braking unit(100% of braking torque,
10% of the utilization rate)
Specification Quantity
Equivalent
braking
resistor
Equivalent
braking power
Quantity
1.5
Embedded
1 400Ω 260W 1
2.2
1
150Ω
390W
1
4
1
150Ω
390W
1
5.5
1
100Ω
520W
1
7.5
1
50Ω
1040W
1
11
1
50Ω
1040W
1
15
1
40Ω
1560W
1
18.5
Optional
1 20Ω 6000W 1
22
1
20Ω
6000W
1
30
1
20Ω
6000W
1
37
1
13.6Ω
9600W
1
45
1
13.6Ω
9600W
1
55
1
13.6Ω
9600W
1
75
2
13.6Ω
9600W
2
90
2
13.6Ω
9600W
2
110
2
13.6Ω
9600W
2
132
1
4Ω
I50000W
1
160
1
4Ω
I50000W
1
185
1
3Ω
40000W
1
200
1
3Ω
40000W
1
220
1
3Ω
40000W
1
250
1
2Ω
60000W
1
280
1
2Ω
60000W
1
315
1
2Ω
60000W
1
350
2
3Ω
40000W
2

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Notice
1. Above selection is based on following condition: 700V DC braking voltage
threshold, 100% braking torque and 10% usage rate.
2. Parallel connection of braking unit is helpful to improve braking capability.
3. Wire between inverter and braking unit should be less than 5m.
4. Wire between braking unit and braking resistor should be less than 10m.
5. Braking unit can be used for braking continuously for 5 minutes. When braking unit
is working, temperature of cabinet will be high, user is not allowed to touch to prevent
from injure.
For more details, please refer to DBU and RBU user manual.
INSPECTION
CAUTION
● Don’t install or use any inverter that is damaged or have fault part, otherwise
may cause injury.
I5000ck the following items when unpacking the inverter,
1. Inspect the entire exterior of the Inverter to ensure there are no scratI5000s or other
damage caused by the transportation.
2. Ensure there is operation manual and warranty card in the packing box.
3. Inspect the nameplate and ensure it is what you ordered.
4. Ensure the optional parts are what you need if have ordered any optional parts.
Please contact the local agent if there is any damage in the inverter or optional parts.

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3.INSTALLATION
3.1 Environmental Requirement
WARNING
●The person without passing the training manipulate the device or any rule in the
“Warning” being violated, will cause severe injury or property loss. Only the
person, who has passed the training on the design, installation, commissioning
and operation of the device and gotten the certification, is permitted to operate
this equipment.
●Input power cable must be connected tightly, and the equipment must be
grounded securely.
●Even if the inverter is not running, the following terminals still have dangerous
voltage:
- Power Terminals: R, S, T
- Motor Connection Terminals: U, V, W.
●When power off, should not install the inverter until 5 minutes after, which can
ensure the device discharge completely.
● The section area of grounding conductor must be no less than that of power
supply cable.
CAUTION
●When moving the inverter please lift by its base and don’t lift by the panel.
Otherwise may cause the main unit fall off which may result in personal injury.
●Install the inverter on the fireproofing material (such as metal) to prevent fire.
●When need install two or more inverters in one cabinet, cooling fan should be
provided to make sure that the air temperature is lower than 45°C. Otherwise it
could cause fire or damage the device.

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3.1.1 Temperature
Environment temperature range: -10°C ~ +40°C. Inverter will be derated if ambient
temperature exceeds 40°C.
3.1.2 Humidity
Less than 95% RH, without dewfall.
3.1.3 Altitude
Inverter can output the rated power when installed with altitude of lower than 1000m. It will
be derated when the altitude is higher than 1000m. For details, please refer to the following
figure:
Figure 3.1 Relationship between output current and altitude.
3.1.4 Impact and Vibration
It is not allowed that the inverter falls down or suffers from fierce impact or the inverter
installed at the place that vibration frequently.
3.1.5 Electromagnetic Radiation
Keep away from the electromagnetic radiation source.
3.1.6 Water
Do not install the inverter at the wringing or dewfall place.
3.1.7 Air Pollution
Keep away from air pollution such as dusty, corrosive gas.
3.1.8 Storage
Do not store the inverter in the environment with direct sunlight, vapor, oil fog and vibration.
3.2 Installation Space

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Figure 3.2 Safe space. Figure 3.3nstallation of multiple inverters
Notice: Add the air deflector when apply the up-down installation.
3.3 Dimension of External Keypad
Figure 3.4 Dimension of small keypad and big keybad.

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4.WIRING
Warning
●Wiring must be performed by the person certified in electrical work.
●Forbid testing the insulation of cable that connects the inverter with high-voltage
insulation testing devices.
●Cannot install the inverter until discharged completely after the power supply is
switI5000d off for 5 minutes.
●Be sure to ground the ground terminal.
(200V class: Ground resistance should be 100Ωor less, 400V class: Ground
resistance should be 10Ωor less, 660V class: Ground resistance should be 5Ωor
less). Otherwise, it might cause electric shock or fire.
●Connect input terminals (R, S, T) and output terminals (U, V, W)
correctly. Otherwise it will cause damage the inside part of inverter.
●Do not wire and operate the inverter with wet hands.
Otherwise there is a risk of electric shock
CAUTION
●I5000ck to be sure that the voltage of the main AC power supply satisfies the rated
voltage of the Inverter.
Injury or fire can occur if the voltage is not correct.
● Connect power supply cables and motor cables tightly.

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4.1 Connection of Peripheral Devices
Figure 4.1 Connection of peripheral devices

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4.2 Terminal Configuration
4.2.1 Main Circuit Terminals (380VAC)
Figure 4.2 Main circuit terminals (0.4~1.5kW 1AC 220V).
Figure 4.3 Main circuit terminals (0.75~2.2kW).
Figure 4.4 Main circuit terminals (4.0~7.5kW) .
Figure 4.7 Main circuit terminals (11~15kW).
Figure 4.8 Main circuit terminals (18.5~90kW).
Figure 4.8 Main circuit terminals (110~315kW).
Main circuit terminal functions are summarized according to the terminal symbols in the

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following table. Wire the terminal correctly for the desired purposes.
4.2.2Control Circuit Terminals
4.3Typical Wiring Diagram
Terminal
Symbol
Function Description
R
、
S
、
T
Terminals of 3 phase AC input
(+)
、
(-)
Spare terminals of external braking unit
(+)、PR
Spare terminals of external braking resistor
P1
、
(+)
Spare terminals of external DC reactor
(-)
Terminal of negative DC bus
U
、
V
、
W
Terminals of 3 phase AC output
EG Terminal of ground

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4.4 Specifications of Breaker, Cable, Contactor and Reactor
4.4.1 Specifications of breaker, cable and contactor
Model No. Circuit
Breaker (A) Input / Output
Cable(mm2) AC Contactor
(A)
I500D423A 16 1.5 10
I50D7523A 16 2.5 10
I501D523A 20 4 16
I502D223A 32 6 20
I50D75G01D5P43A 16 2.5 10
I501D5G02D2P43A 16 2.5 10
I502D2G03D7P43A 16 2.5 10
I504D0G05D5P43A 25 4 16
I505D5G07D5P43A 25 4 16
I507D5G0011P43A 40 6 25
I50011G0015P43A 63 6 32
I50015G0018P43A 63 6 50
I518D5G0022P43A 100 10 63
I50022G0030P43A 100 16 80
I50030G0037P43A 125 25 95
I50037G0045P43A 160 25 120
I50045G0055P43A 200 35 135
I50055G0075P43A 200 35 170
I50075G0090P43A 250 70 230
I50090G0110P43A 315 70 280
I50110G0132P43A 400 95 315
I50132G0160P43A 400 150 380
I50160G0185P43A 630 185 450
I50185G0200P43A
630 185 500
I50200G0220P43A
630 240 580
I50220G0250P43A
800 150x2 630
I50250G0280P43A
800 150x2 700
I50280G0315P43A
1000 185x2 780
I50315G0350P43A
1200 240x2 900
I5000000350G43A
1280 240x2 960

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4.4.2 Specifications of AC input reactor, AC output reactor and DC reactor
Model No.
AC Input reactor AC Output reactor DC reactor
Current Inductance Current Inductance Current Inductance
I500D423A 2 7 2 7 3 28
I50D7523A 2 7 2 7 3 28
I501D523A 5 3.8 5 3.8 6 11
I502D223A 7.5 2.5 7.5 2.5 6 11
I50D75G01D5P43A 5 3.8 5 1.5 6 11
I501D5G02D2P43A 7 2.5 7 1 6 11
I502D2G03D7P43A 10 1.5 10 0.6 12 6.3
I504D0G05D5P43A 15 1.0 15 0.25 23 3.6
I505D5G07D5P43A
20
0.75
20
0.13
23 3.6
I507D5G0011P43A 30 0.60 30 0.087 33 2
I50011G0015P43A
40
0.42
40
0.066
33 2
I50015G0018P43A 50 0.35 50 0.052 40 1.3
I518D5G0022P43A 60 0.28 60 0.045 50 1.08
I50022G0030P43A 80 0.19 80 0.032 65 0.80
I50030G0037P43A 90 0.16 90 0.030 78 0.70
I50037G0045P43A 120 0.13 120 0.023 95
0.54
I50045G0055P43A 150 0.10 150 0.019 115 0.45
I50055G0075P43A 200 0.12 200 0.014 160
0.36
I50075G0090P43A 250 0.06 200 0.011 180 0.33
I50090G0110P43A
250
0.06
250
0.011
250
0.26
I50110G0132P43A 290 0.04 290 0.008 250 0.26
I50160G0185P43A 330 0.04 330 0.008 340 0.18
I50185G0200P43A 400 0.04 400 0.005 460 0.12
I50200G0220P43A 490 0.03 490 0.004 460 0.12
I50220G0250P43A 490 0.03 490 0.004 460 0.12
I50250G0280P43A 530 0.03 530 0.003 650 0.11
I50280G0315P43A 600 0.04 600 0.003
650
0.11
I50315G0350P43A 660 0.02 660 0.002 800 0.06
I5000000350G43A
400*2
0.04
400*2
0.005
460*2
0.12

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4.5 Wiring Main Circuits
4.5.1 Wiring at input side of main circuit
4.5.1.1 Circuit breaker
It is necessary to connect a circuit breaker which is compatible with the capacity of
inverter between 3ph AC power supply and power input terminals (R, S, T). The capacity
of breaker is 1.5~2 times to the rated current of inverter. For details, see <Specifications
of Breaker, Cable, and Contactor>.
4.5.1.2 Contactor
In order to cut off the input power effectively when something is wrong in the system,
contactor should be installed at the input side to control the on/off of the main circuit
power supply.
4.5.1.3 AC reactor
In order to prevent the rectifier damage resulted from the large current, AC reactor should
be installed at the input side. It can also prevent rectifier from sudden variation of power
voltage or harmonic generated by phase-control load.
4.5.1.4 Input EMC filter
The surrounding device may be disturbed by the cables when the inverter is working. EMC
filter can minimize the interference. Just like the following figure.
Figure 4.13 Wiring at input side of main circuit.
4.5.2 Wiring at inverter side of main circuit
4.5.2.1 DC reactor
Inverter from 18.5kW to 90kW have built-in DC reactor which can improve the power factor.
4.5.2.2 Braking unit and braking resistor
• Inverter of 15KW and below have built-in braking unit. In order to dissipate the
regenerative energy generated by dynamic braking, the braking resistor should be