IBA ibaBM-DPM-S-64 User manual

Profibus Sniffer
ibaBM-DPM-S-64
Manual
Issue 2.5

2
Issue 2.5
Manufacturer
iba AG
Koenigswarterstr. 44
90762 Fuerth
Germany
Contacts
Main office
[phone]
Fax
[phone]
Support
[phone]
Engineering
[phone]
E-Mail: [e-mail]
Web: www.iba-ag.com
This manual must not be circulated or copied, or its contents utilized and disseminated,
without our express written permission. Any breach or infringement of this provision will
result in liability for damages.
©iba AG 2014, All Rights Reserved
The content of this publication has been checked for compliance with the described
hardware and software. Nevertheless, deviations cannot be excluded completely so
that the full compliance is not guaranteed. However, the information in this publication
is updated regularly. Required corrections are contained in the following regulations or
can be downloaded on the Internet.
The current version is available for download on our web site http://www.iba-ag.com.
Protection note
Windows® is a label and registered trademark of the Microsoft Corporation. Other
product and company names mentioned in this manual can be labels or registered
trademarks of the corresponding owners.
Certification
The device is certified according to the European standards and directives. This device
corresponds to the general safety and health requirements. Further international cus-
tomary standards and directives have been observed.
Issue
Date
Revision
Chapter
Author
Version
HW / FW
V2.5
02/27/2014
Corrections in input data
9.2.5.2, 9.2.6.2,
9.2.7.2, 9.2.8.2,
9.2.9.2, 9.2.10.2

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Table of contents
1About this manual.............................................................................................6
1.1 Target group ....................................................................................................6
1.2 Designations....................................................................................................6
1.3 Used symbols..................................................................................................7
2Introduction.......................................................................................................8
2.1 ibaBM-DPM-S-64.............................................................................................8
2.2 Replacement for ibaBM-DPM-64 device (DPM64)...........................................9
3Safety instructions..........................................................................................10
3.1 Designated use..............................................................................................10
3.2 Special safety instructions..............................................................................10
4Scope of delivery ............................................................................................10
5System Requirements ....................................................................................11
5.1 Hardware.......................................................................................................11
5.2 Software ........................................................................................................11
6Mounting and dismounting............................................................................12
6.1 Mounting........................................................................................................12
6.2 Dismounting...................................................................................................12
7Device Description..........................................................................................13
7.1 Device Design ...............................................................................................13
7.2 Communication Interfaces.............................................................................13
7.3 View of the Device, Controls and Connectors................................................14
7.3.1 View of the Device.........................................................................................14
7.3.2 Fiber Optic Cable Connectors RX/TX ..................................................15
7.3.3 On/Off Switch S11 .....................................................................................15
7.3.4 Operating Status Display (Status LEDs) ....................................................16
7.3.5 24 V Power Supply ...................................................................................16
7.3.6 Status LEDs of the Communications Interface ..........................................16
7.3.7 Switches S1 and S2 ............................................................................16
7.3.8 Push button S10 ......................................................................................17
7.3.9 CompactFlash® Card Slot X24 .................................................................17
7.3.10 TCP/IP Interface (bottom) .........................................................................18
7.3.11 USB Interface (bottom) .............................................................................18
7.3.12 LEDs for Profibus Bus0, Bus1 ..............................................................18
7.3.13 Profibus DP connectors X40 (Bus0) and X41 (Bus1) , ..........................18
7.3.14 Profibus switches S4, S5, S6 , , .......................................................19
7.3.15 Shield connector .......................................................................................19

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8System Integration .........................................................................................20
8.1 ibaBM-DPM-S-64 in the ibaPDA environment ...............................................20
8.1.1 Connection to the DP Master (unidirectional) ................................................20
8.1.2 Connection to DP master and other DP slaves (unidirectional)......................20
8.2 ibaBM-DPM-S-64 for coupling of two DP networks........................................21
8.3 ibaBM-DPM-S-64 with DP master and ibaLogic (bidirectional) ......................22
8.4 ibaBM-DPM-S-64 for systems coupling.........................................................23
8.4.1 Coupling of Profibus DP and VMEbus system...............................................23
9Configuring and Parameterize the Device....................................................24
9.1 Basics ...........................................................................................................24
9.2 Modes of Operation and Data Types .............................................................24
9.2.1 Modes of Operation Overview.......................................................................25
9.2.2 Mode 0 –PDA 32 Integers ............................................................................27
9.2.3 Mode 1 –PDA 32 Reals................................................................................28
9.2.4 Mode 3 –PDA 28 Reals................................................................................29
9.2.5 Mode 5 –INPUT 32 Integers.........................................................................30
9.2.6 Mode 6 –INPUT 32 Reals.............................................................................31
9.2.7 Mode 7 –INPUT 28 Reals.............................................................................32
9.2.8 Mode 8 –IN-OUT 32 Integers .......................................................................33
9.2.9 Mode 9 –IN-OUT 32 Reals...........................................................................34
9.2.10 Mode B –IN-OUT 28 Reals...........................................................................36
9.3 Communication Channels .............................................................................38
9.3.1 Ethernet TCP/IP Interface..............................................................................38
9.3.2 USB Interface................................................................................................39
10 Configuration by Means of the Web Interface..............................................44
10.1 Access to the Web Interface..........................................................................44
10.1.1 Home page - Info...........................................................................................46
10.1.2 Network Configuration Data...........................................................................47
10.1.3 Setup of Mode and Station Number...............................................................48
10.1.4 Administrative Functions ...............................................................................49
10.1.5 Time Function................................................................................................50
11 Applications....................................................................................................51
11.1 General application .......................................................................................51
11.2 Applications with SIMATIC S7 .......................................................................51
11.2.1 The first Test..................................................................................................52
11.2.2 Sample projects.............................................................................................60
11.2.3 Reloading S7 Application Data from/to DP Master.........................................60
11.2.4 DP Faults with S7 Master may cause Zeros in Data......................................61
12 Configuration..................................................................................................62
12.1 ibaPDA-V6 I/O Manager................................................................................62
12.2 Outputs from ibaPDA to Profibus Master (bidirectional).................................63

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13 Technical Data.................................................................................................65
13.1 Main Data......................................................................................................65
13.2 Connections, Indicators .................................................................................65
13.2.1 Basic Device..................................................................................................65
13.2.2 Profibus Module.............................................................................................66
13.3 Data Transmission.........................................................................................66
13.3.1 Main Circuit Board.........................................................................................66
13.4 Dimension Sheet ...........................................................................................67
14 Support and contact .......................................................................................68

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Issue 2.5
1 About this manual
This manual describes the construction, the use and the operation of the device
ibaBM-DPM-S-64.
1.1 Target group
This manual addresses in particular the qualified professionals who are familiar with
handling electrical and electronic modules as well as communication and measurement
technology. A person is regarded to as professional if he/she is capable of assessing
safety and recognizing possible consequences and risks on the basis of his/her spe-
cialist training, knowledge and experience and knowledge of the standard regulations.
1.2 Designations
The following designations are used in this manual:
Action
Designations
Menu command
Menu „Logic diagram“
Call of menu command
„Step 1 – Step 2 –Step 3 –Step x”
Example:
Select menu „Logic diagram –Add –New logic di-
agram”
Keys
<Key name>
Example: <Alt>; <F1>
Press keys simultaneously
<Key name> + <Key name>
Example:
<Alt> + <Ctrl>
Buttons
<Button name>
Example:
<OK>; <Cancel>
File names, Paths
„File name“, „Path”
Example:
„Test.doc“

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1.3 Used symbols
If safety instructions or other notes are used in this manual, they mean:
The non-observance of this safety information may result in an imminent risk of death
or severe injury:
By an electric shock!
Due to the improper handling of software products which are coupled to input and
output procedures with control function!
If you do not observe the safety instructions regarding the process and the system or
machine to be controlled, there is a risk of death or severe injury!
The non-observance of this safety information may result in a potential risk of death
or severe injury!
The non-observance of this safety information may result in a potential risk of injury or
material damage!
Note
A note specifies special requirements or actions to be observed.
Important note
Note if some special features must be observed, for example exceptions from the rule.
Tip
Tip or example as a helpful note or insider tip to make the work a little bit easier.
Other documentation
Reference to additional documentation or further reading.

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Issue 2.5
2 Introduction
2.1 ibaBM-DPM-S-64
As a member of the bus monitor family ("ibaBM-.."), the ibaBM-DPM-S-64 device is
used by the iba measured value acquisition or control systems as an interface for ex-
changing data on the Profibus DP ("..DPM.."). It belongs to a new generation of devices
("..-S") with a modular construction.
The device is designed for measuring a maximum number of 64 analog and digital sig-
nals.
Overview of the most important features:
Profibus connectors for the connection of two DP lines or for looping through to one
line
Both lines can be terminated separately
Bidirectional data transfer
Profibus interface with up to 12 Mbit/s
A total of 2 DP slaves with 32 analog and 32 digital signals each
Logs up to 64 analog signals and 64 digital signals in 1 ms
Slot for CompactFlash®cards for configuration data
USB and Ethernet interfaces for configuring the device from your PC
Windows CE®operating system
Note
The device supports Profibus DP-V0 (cyclical data traffic).
DP-V1 und DP-V2 are not supported.
The device can be integrated into an existing DP network without any significant physi-
cal changes to the network. Due to its size and mounting fixture, the ibaBM-DPM-S-64
device is easy to insert directly near the DP master between the master and the rest of
the network. Due to the ibaNet fiber optic connection, data from the Profibus can be
transmitted without disruption over long distances and through areas with strong elec-
tro magnetic fields.
Note
The device is not intended for the use of "Request" functions (S7-Request,
FM-Request, TDC-Request).

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2.2 Replacement for ibaBM-DPM-64 device (DPM64)
The device ibaBM-DPM-S-64 can be used as a replacement for the
ibaBM-DPM-64 device in all modes of operation (Modes 5, 6, 7 for “input”, modes 8, 9,
11 for “in/output” and modes 0, 1, 3 for “output).
The device is compatible in all functions and can substitute directly an ibaBM-DPM-64.
Neither the ibaPDA or ibaLogic settings nor the Profibus configuration or the Profibus
master program need to be changed.
Furthermore, the two Profibus connectors can be separated and the two Profibus
slaves can be distributed over both connectors. The two station numbers do not need
to be consecutive numbers anymore.
Note
An ibaFO-A adapter for the fiber optic connection via ibaPCMCIA-F card for notebook
application is necessary because the bus module doesn't support a RJ11 jack for a di-
rect connection via spiral cable to the PCMCIA-F card.
Alternatively an ibaFOB-io-ExpressCard can be used.

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Issue 2.5
3 Safety instructions
3.1 Designated use
The device is electrical equipment. It may be used only in the following applications:
Automation of industrial systems
Measurement data logging and analysis
Applications of ibaSoftware products (ibaPDA-V6, ibaLogic-V4 etc.)
The device is only to be applied as shown in the Technical Data.
3.2 Special safety instructions
Do not exceed the operating voltage range!
The device may not be operated at voltages exceeding DC +24 V! An overly high op-
erating voltage destroys the device and may result in death or serious injury.
Important note
Do not open the device! There are no serviceable parts inside the device
4 Scope of delivery
Check after unpacking the completeness and intactness of the delivery.
The scope of delivery includes:
ibaBM-DPM-S-64 device
Manual
USB cable
GSD files
USB driver
Sample parameter file *.csv
Other, not in the scope of delivery contained equipment, see at www.iba-ag.com.

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5 System Requirements
5.1 Hardware
For operation:
DC 24 V, 1 A power supply
To set the device's parameters:
Ethernet or USB connection to a PC or
CompactFlash®card with CompactFlash® card reader
For measuring:
IBM-compatible PC with the following minimum requirements:
1 GHz Pentium III or better
At least one free PCI slot (PC)
At least 512 MB RAM
4 GB free memory on the hard drive for measurement values
For further information on PC requirements, visit our homepage www.iba-ag.com.
At least one fiber optic input card ibaFOB-S, -X or -D
One ibaNet fiber optic patch cable for connecting ibaBM-DPM-S-64 and ibaPDA-PC
For system coupling:
At least one interface board ibaLink-SM… which can be used as an interface to an
automation system or a second ibaBM-DPM-S-64
A duplex fiber optic cable to connect ibaBM-DPM-S-64 and the ibaLink-SM-board
Profibus DP network
5.2 Software
Any automation system with DP master function can send data to
ibaBM-DPM-S-64.
ibaPDA, ibaQDR or ibaLogic for measuring and recording data or for control

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Issue 2.5
6 Mounting and dismounting
6.1 Mounting
1. Locate the DIN rail mounting clip on the rear side of the device. Place the device on
the DIN rail so that the top part of the mounting clip engages the top part of the rail
appropriately. Slowly push down and in so that the bottom part of the mounting clips
snaps onto the bottom part of the rail and firmly fixes the device to the DIN rail.
2. If there is a rule to ground the device, connect the device to the ground (shield con-
nector X29).
3. Once fixed, connect the DC 24 V power supply to the termination shown on the de-
vice. Ensure that the polarity is correct prior to applying power. Then install the oth-
er connections like:
Connecting the Profibus cable
The PROFIBUS cable should be connected after proper completion of the active slave
configuration only to ensure that the slave numbers do not exist twice. A conflict due to
slaves with the same number can lead to a breakdown of the Profibus communication
and finally to a complete standstill of the system.
4. Connect the FO cable and if needed, activate the Profibus terminating resistor with
switch S4 or S5.
6.2 Dismounting
1. Disconnect all external connections from the device.
2. Grasp the device with one hand firmly on the top side. With your free hand, grasp
the bottom of the device so that your index and pointer fingers rest on the ground-
ing screw.
3. Lightly push down with the hand on the top side of the device and simultaneously
pull forward with your other hand. With this action, the device should free itself from
the DIN rail.

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7 Device Description
7.1 Device Design
2 circuit boards installed in a robust iba metal housing provide the circuitry necessary
for interfacing with the Profibus.
The main circuit board:
Controls the device as a whole
Stores the parameters
Manages the dual port RAM
Operates the communication interfaces ibaNet, USB and Ethernet, as well as the
CompactFlash®card
The second circuit board mounted on the top contains the interface to the DP bus.
The division of functions is reflected in the design of the device front.
7.2 Communication Interfaces
Figure 1: Communication interfaces

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7.3 View of the Device, Controls and Connectors
7.3.1 View of the Device
Front view
Basic circuit board DPC
(DP controller)
Front plate may deviate from the one
shown!
Rear view
Type plate
Fiber optic input (RX) X11
On / Off switch S11
Operating state display
Fiber optic output (TX) X10
Power supply terminal (24 V)
X14
CF, LAN, USB status LEDs
Profibus status LED Bus0
Profibus status LED Bus1
Rotary switch S1
Rotary switch S2
DP connector Bus0 X40
Push button S10
CF card slot
DP terminal Bus0 S4
DP bridge S6
DP terminal Bus1 S5
DP connector Bus1 X41
Shield connector X29
USB connector X23
LAN connector X22
Device name
iba article number
Serial number
CE mark
MAC address
Hardware and software versions
Top view
E-mail support address
Bottom view
Figure 2: Connectors, controls and display elements

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7.3.2 Fiber Optic Cable Connectors RX/TX 
The fiber optic (FO) connectors and transmitters are the physical interfaces for a simple
send/receive connection with an ibaFOB card. The connectors are designed for
62.5/125 m multi mode fibers with ST coupling, which can be purchased at iba too.
Each connector can transmit up to 64 analog and 64 digital signals per millisecond.
TX: FO transmitter with 3.3 Mbit/s data transmission rate.
The ibaPDA or ibaLogic system must be equipped with cards
ibaFOB-4i-D
ibaFOB-io-D
ibaFOB-2io-D
ibaFOB-2i-D
or corresponding cards of the older S and X types
in order to receive the data.
RX: FO receiver with 3.3 Mbit/s data transmission rate
The ibaPDA or ibaLogic system must be equipped with cards
ibaFOB-4o-D
ibaFOB-io-D
ibaFOB-2io-D
or corresponding cards of the older S and X types
in order to send the data to the device.
7.3.3 On/Off Switch S11 
Use this switch to turn the device on and off.
Important note
Turning the device on and off has no effect on the Profibus, i. e. other Profibus com-
munication will continue without disruption when the device is switched off.
Exception: If the Profibus is terminated by the device, switching-off may disrupt the
Profibus.
When you turn the device off and then restart it, it will be rebooted. This is useful for in-
stance when a fatal error has occurred (Error LED) or if you want to load new device
parameters.

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7.3.4 Operating Status Display (Status LEDs) 
LED
Status
Description
Run
(green)
Blinking
(approx. 1 Hz)
On or off
Device is working; irregular blinking rate indicates device
is overloaded
Controller ok, device has "crashed"
3Mb
(yellow)
Off
blinking
On
No communication 3 Mbit/s to TX
Data transfer rate 3 Mbit/s (send only)
Data transfer rate 3 Mbit/s (send and receive)
32Mb (white)
On
Off
-
-
Stop (red)
Off
blinking
On
Normal, everything Okay
Defect (error while booting)
Error, device-internal applications not running
7.3.5 24 V Power Supply 
The ibaBM-DPM-S-64 device requires an external DC 24 V power supply (unregulated)
and should be operated at a maximum of 600 mA. The operating voltage should be run
through the provided 2-pin Phoenix threaded coupling connector. If desired, you can
order DIN rails or plug-in power supply units from iba.
7.3.6 Status LEDs of the Communications Interface 
LED
Status
Description
CF
Off
Green
Red
No CF card inserted
Card detected (card may also be empty), driver loaded;
LED flickers during data transfer
Error CF card, e.g. incorrect card type or start-up phase
Ethernet
Off
Green
Red
Ethernet cable not connected
Driver loaded, LAN ready; LED flickers during data transfer
Defect; driver not loaded
USB
Off
Green
Red
Normal if nothing is connected
Connected device detected, driver loaded, LED flickers dur-
ing data transfer
Defect or communication setup
7.3.7 Switches S1 and S2 
The rotary switches are used to reset the device to default settings. In contrast to the
predecessor ibaBM-DPM-64 the address setting is done via software not by rotary
switches.
For more information see chapter “Setup of Mode and Station Number”, page 48.

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Reset to default settings:
1. Turn switch S1 to “6” and S2 to “9”.
2. Push and hold push button S10 and switch device off and on with switch S11. The
status LEDs blink for approximately 10 s with 1 Hz.
3. As soon as the LEDs start blinking release the push button S10. We recommend
turning the switches S1 and S2 back to “0” afterwards. The device will restart again
automatically.
Now all customized settings are deleted and set back to default settings, i. e. also spe-
cific settings for TCP/IP or USB are reset, incl. passwords. Saved settings of signal pa-
rameters (*.csv) remain.
7.3.8 Push button S10 
For more information see chapter “Switches S1 and S2 ” page 16.
7.3.9 CompactFlash® Card Slot X24 
Standard card slot for CompactFlash®cards
The card works with CF, CF+, Type I and Type II. There is no speed-up advantage
when using faster cards (CF+).
There may be minor occurrences of data loss when using very slow cards, seen only
with Ultron CompactFlash 128 MB yet. Please don’t use this card with our device.
Important note
The card must be formatted in FAT or FAT32.
1. Create a folder “DPMS” in the root directory of the card and copy the four sample
configuration files (*.csv) from the CD into this new folder, because the programs
need a complete set of configuration files.
The CompactFlash®card serves as an alternative storage medium for configuration
files. Usually the files should be stored in the internal flash memory. The files can be
copied to a CompactFlash®card using a card reader or a card slot on the PC.
When the CompactFlash®card is inserted into ibaBM-DPM-S-64, the configuration
files stored there are used.
2. Although the cards are keyed to prevent them from being inserted incorrectly, you
should insert the cards carefully and press them down until they click into place.
3. To remove the card, press the button firmly above the slot. This releases the card
from its fixed position so that you can remove it.
Note
The CompactFlash®card must not be removed during startup or during write access.
This could damage or destroy data.
When you remove the card, ensure that the "CF" LED is not blinking either green or
red.
The device does not have to be switched off to insert or remove the card.

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7.3.10 TCP/IP Interface (bottom) 
The device can be connected to a PC or a network over a TCP/IP interface.
The interface has a unique MAC address and is used for transferring configuration files
(device parameters).
Note
Use a crossover cable for a direct connection to a PC!
For more information, see chapter “Ethernet TCP/IP Interface” page 38.
7.3.11 USB Interface (bottom) 
The device can be connected to a PC over a USB interface. It can be used for para-
meterize the device.
The interface conforms to the USB 2.0 Standard.
For more information, see chapter “USB Interface” page 39.
7.3.12 LEDs for Profibus Bus0, Bus1 
Profibus
LED
Status
Description
Run
(green)
Blinking
Off
Profibus controller active and OK
CPU of the DP controller not running
Bus
(yellow)
Off
Rapid blinking
(approx. 0.1 s)
Slow blinking
(ca. 0.8 s)
On
No Profibus found or no communication
At least one master active in the DP, but no slave
At least one master and at least one slave are active in
the DP, but not all slaves that were configured
All configured master and slaves are active in the DP
Act
(white)
Off
-
Error
(red)
Off
On
Blinking (lights
up briefly, ap-
prox. 0.125 s)
Normal state
DP line error or boot phase, incorrect parameterization
or error while starting
Sporadic errors in the DP
7.3.13 Profibus DP connectors X40 (Bus0) and X41 (Bus1) , 
Standard Profibus DP connector (sub-D 9)
These connectors can each accommodate one Profibus line.
You can use connectors with incoming and outgoing wires as well as end plugs with
only incoming lines.

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Important note
Ensure that switches S4, S5 and S6 are correctly set.
For more information see chapter “Profibus switches S4, S5, S6 ” page 19.
7.3.14 Profibus switches S4, S5, S6 , , 
For all switches:
ON = switch closed
OFF = switch open
Note
Before connecting a Profibus network, please carefully check the switch position with
regard to bus termination. We recommend that you first set all switches to OFF as ter-
mination is often provided in the connector.
Switch S4 is used to switch the terminating resistor for Bus0 on and off
Switch S5 is used to switch the terminating resistor for Bus1 on and off
Switch S6 is used to disconnect or connect both lines Bus0 and Bus1
The following switch positions are possible:
Connection configuration/operating mode
S4
S5
S6
Bus0 and Bus1 are to be operated separately.
(a different PROFIBUS line is connected to each
connection)
OFF
ibaBM-DPM-S-64 is not the last device on Bus0
OFF
OFF
ibaBM-DPM-S-64 is not the last device on Bus1
OFF
OFF
ibaBM-DPM-S-64 is the last device on Bus0
ON
OFF
ibaBM-DPM-S-64 is the last device on Bus1
ON
OFF
ibaBM-DPM-S-64 is to be looped into a PROFIBUS line,
whereby only two cable ends with end plugs of the same
line are available.
OFF
OFF
ON
7.3.15 Shield connector 
Socket for connecting the protective ground. Depending on the control cabinet configu-
ration it may be necessary to connect the Profibus cable shields to the X29 connector.
If the Profibus cable shields are already connected to the protective ground of the con-
trol cabinet, connect the X29 connector also to the protective ground of the control cab-
inet.

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Issue 2.5
8 System Integration
8.1 ibaBM-DPM-S-64 in the ibaPDA environment
In the following examples, only ibaPDA-V6 is referred to as the receiving system. The
topologies apply analogously to ibaLogic.
8.1.1 Connection to the DP Master (unidirectional)
Figure 3: ibaBM-DPM-S-64 connected to the DP Master and ibaFOB-4i-D
in the measuring station PC
The configuration shown above illustrates the ibaBM-DPM-S-64 device connected to a
DP Master device (for example the SIMATIC S7). The measured values can be logged
with a stationary ibaPDA-V6 PC using an ibaFOB-D card.
If the device is the last device on the DP line, the corresponding terminating resistor
must be activated (switch S4 is set to ON).
8.1.2 Connection to DP master and other DP slaves (unidirectional)
Figure 4: ibaBM-DPM-S-64 connected to the DP master, further DP slave devices and
measuring station PC