IBA ibaBM-DDCS User manual

ibaBM-DDCS
Manual
Issue 1.11 1
ibaBM-DDCS
Bus monitor for the DDCS drive bus from ABB
Manual
Issue 1.11

Manufacturer
iba AG
Koenigswarterstr. 44
D-90762 Fuerth
Germany
Contacts
Head office [phone]
Fax [phone]
Support [phone]
Technology [phone]
Email: [e-mail]
Web: www.iba-ag.com
Circulation and copying of this document or utilization and dissemination of its contents is not
permitted unless expressly allowed. Any breach or infringement of this provision will result in
liability for damages.
iba AG 2021, all rights reserved.
The content of this publication has been checked for compliance with the described hardware and
software. Nevertheless, deviations cannot be excluded completely, so full conformity is not
guaranteed. The information in this publication is updated regularly, however. Any corrections
necessary will be contained in following editions or can be downloaded from the Internet.
The current version is available for download on our website: www.iba-ag.com
Protection notice
Windows® is a label and registered trademark of the Microsoft Corporation. Other product and
company names mentioned in this manual can be brands or trade names of the corresponding
owners.
Certification
The device is certified according to the European standards and directives. This device
corresponds to the general safety and health requirements. Further international customary
standards and directives have been observed.
Note: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in residential area is likely to cause harmful interference in which case the user will be required
to correct the interference at its own expense.
Issue
Date
Revision
Chapter
Author
Version HW / FW
1.11
01-2021
Supported system, FCC declaration
4.4

ibaBM-DDCS
Manual
Issue 1.11 3
Table of contents
1About this manual...........................................................................................5
1.1 Target group.................................................................................................. 5
1.2 Notation......................................................................................................... 5
1.3 Symbols used................................................................................................ 6
2About this product ..........................................................................................7
2.1 Description .................................................................................................... 7
2.2 Areas of use.................................................................................................. 7
3Scope of delivery.............................................................................................8
4System requirements in the ibaPDA computer ............................................9
4.1 Hardware ...................................................................................................... 9
4.2 Software........................................................................................................ 9
4.3 ibaBM-DDCS................................................................................................. 9
4.4 Converter and automation systems ............................................................... 9
5Safety guidelines...........................................................................................10
6Assembly and disassembly ......................................................................... 11
6.1Assembly .................................................................................................... 11
6.2 Disassembly................................................................................................ 11
7Description of the device..............................................................................12
7.1 Properties.................................................................................................... 12
7.2 Functions .................................................................................................... 12
7.3 Configuration............................................................................................... 12
7.4 Computer side............................................................................................. 12
7.5 Device layout............................................................................................... 13
7.5.1 Operating status display (status LEDs) (1) .................................................. 13
7.5.2 Status LEDs data set query (2) ................................................................... 14
7.5.3 Status LEDs parameter query (3) ................................................................ 14
7.5.4 24 V power supply (4) ................................................................................. 14
7.5.5 X30 Rx (5) and X31 Tx (6)........................................................................... 14
7.5.6 X32 Rx (7) and X33 Tx (8)........................................................................... 15
7.5.7 X34 Rx (9) and X35 Tx (10)......................................................................... 15
7.5.8 Rotary switch S1 (11) .................................................................................. 15
7.5.9 Fiber optic connections X10 TX (12) and X11 RX (13)................................. 15
8ibaBM-DDCS in ABB environment...............................................................16
8.1 Configuration with data set and parameter channel..................................... 16
8.2 Cascading ibaBM-DDCS devices ................................................................ 17
8.3 Data set channel ......................................................................................... 18
8.3.1 Data sets..................................................................................................... 18
8.3.2 Star topology with NDBU mode REGEN ..................................................... 19
8.3.3 Star topology with NDBU mode DDCS/DRIVE BUS .................................... 21
8.3.4 Ring topology .............................................................................................. 23
8.4 Parameter channel ...................................................................................... 25
8.4.1 Parameter ................................................................................................... 25
8.4.2 Star topology............................................................................................... 26

Manual
ibaBM-DDCS
4Issue 1.11
8.4.3 Ring topology .............................................................................................. 28
8.4.4 Connection of a computer with DriveWindow .............................................. 29
8.5 Time response ............................................................................................ 30
9Configuration in ibaPDA............................................................................... 32
9.1Configuration in the I/O Manager ................................................................ 32
9.1.1 ibaBM-DDCS - General tab......................................................................... 33
9.1.2 ibaBM-DDCS – Diagnostics tab .................................................................. 35
9.1.3 Module type „Data set“................................................................................ 35
9.1.4 Module type „Parameter“............................................................................. 38
9.1.5 Module type „Diagnose“ .............................................................................. 40
9.1.6 Module type “Data set telegram counters”................................................... 42
9.1.7 Display of the measured values .................................................................. 43
10 Technical data ............................................................................................... 45
10.1 Main data .................................................................................................... 45
10.2 Dimension sheet ......................................................................................... 47
11 Support and contact ..................................................................................... 48

ibaBM-DDCS
Manual
Issue 1.11 5
1 About this manual
This manual describes the structure, use and operation of the device ibaBM-DDCS.
1.1 Target group
This manual particularly addresses qualified professionals who are familiar with handling
electrical and electronic modules as well as communication and measurement
technology. A person is regarded as professional if he/she is capable of assessing safety
and recognizing possible consequences and risks on the basis of his/her specialist
training, knowledge and experience and knowledge of the standard regulations.
1.2 Notation
In this manual the following notations are used:
Action Notation
Menu commands Menu Logic diagram
Calling the menu commands Step 1 – Step 2 – Step 3 – Step x
Example:
Select the menu Logic diagram - Add - New
function block.
Keys <Key name>
Example:
<Alt>; <F1>
Press keys at the same time <Key name> + <Key name>
Example:
<Alt> + <Ctrl>
Graphic keys (Buttons) <Button name>
Example:
<OK>; <Cancel>
Filenames, paths “File name”
“Test.doc”

Manual
ibaBM-DDCS
6Issue 1.11
1.3 Symbols used
If safety instructions or other notes are used in this manual, they mean:
The non-
observance of this safety information may result in an imminent risk of death
or severe injury:
•By an electric shock!
•Due to the
improper handling of software products which are coupled to input
and output procedures with control function!
If you do not observe the safety instructions regarding the process and the system or
machine to be controlled, there is a risk of death or severe injury!
The non-
observance of this safety information may result in a potential risk of death or
severe injury!
The non-
observance of this safety information may result in a potential risk of injury or
material damage!
Note
A note
specifies special requirements or actions to be observed.
Important note
Note if some special features must be observed, for example
exceptions from the rule.
Tip
Tip or example as a helpful note or insider tip to make the work a little bit easier.
Other documentation
Reference to additional documentation or further reading.

ibaBM-DDCS
Manual
Issue 1.11 7
2 About this product
2.1 Description
The ibaBM-DDCS device is a bus monitor for the DDCS communication bus from ABB
and serves to connect the process data acquisition system ibaPDA.
The device can be used for capturing of signals and their transmission to an ibaPDA
measuring system in order to record data continuously or triggered by event.
The purpose of this device is:
to be able to locate errors quickly
to be able to assess the quality of the closed-loop control and derive conclusions
about the status of the machine
to optimize the drive.
The ibaBM-DDCS enables free and reactionless access to the drive’s parameter and to
the communication telegrams between drive and controller. The desired data is selected
with the I/O Manager of the ibaPDA software.
The communication between ibaPDA and ibaBM-DDCS is handled by the bidirectional
iba fiber optic protocol 32Mbit Flex, which requires an I/O card of the ibaFOB-D
generation, e. g. ibaFOB-2io-D. The sampling rate can be up to 40 kHz, whereby up to
4060 Byte can be transmitted over the fiber optics to the ibaPDA computer for recording.
2.2 Areas of use
The device is intended for:
the permanent connection of an ibaPDA measurement system
the connection of an ibaPDA measurement system only when needed
(errors/problems)
the temporary connection of a mobile computer or notebook (if necessary,
additionally to the existing PC measurement system).
The ibaPDA recording software is optimized for large amounts of data. Depending on
the ibaPDA license and computer capacity, any number of analog and/or digital signals
can be captured, visualized and recorded. Measurements with a sampling time of down
to 25 µs are possible.
Furthermore, iba has other modules, connections and software components for
connecting a variety of PLC systems, which can be connected in parallel to the
ibaBM-DDCS.

Manual
ibaBM-DDCS
8Issue 1.11
3 Scope of delivery
The scope of delivery includes:
ibaBM-DDCS device
Manual
2 pin plug for power supply
See www.iba-ag.com for other accessories not included in the scope of delivery.

ibaBM-DDCS
Manual
Issue 1.11 9
4 System requirements in the ibaPDA computer
4.1 Hardware
PC equipped as follows:
a free PCI slot or PCIe slot
ExpressCard slot (notebook)
Under www.iba-ag.com you find suitable computer systems with desktop and industry
housing.
A fiber optic interface card of the ibaFOB-D generation with firmware version V2.00
(build 172) or higher:
ibaFOB-io-D or -Dexp
ibaFOB-2io-D or -Dexp
ibaFOB-2i-D or -Dexp with expansion module ibaFOB-4o-D
ibaFOB-4i-D or -Dexp with expansion module ibaFOB-4o-D
ibaFOB-io-ExpressCard
An ibaNet fiber optic patch cable (duplex) for connecting ibaBM-DDCS and ibaPDA
computer
4.2 Software
ibaPDA V6.26 or higher for capturing, recording and displaying the measurement
data and for configuring the device
ibaAnalyzer for displaying and analyzing the recorded data (optional)
4.3 ibaBM-DDCS
Firmware beginning with version v02.06.001
Hardware beginning with version A7
4.4 Converter and automation systems
Converter of systems from ABB which support the DDCS protocol
Converters of current design: DCS800, AC80, AC400, AC800, ACS800,
ACS6000
Converters of older design: DCS600 and ACS600
NDBU-95 branching unit for connecting ibaBM-DDCS to the DDCS bus
Plastic fiber optic cable to connect ibaBM-DDCS and ABB equipment
For more information, please contact the service of ABB Mannheim.

Manual
ibaBM-DDCS
10 Issue 1.11
5 Safety guidelines
Observe the operating voltage range
Stay within the operating voltage range of DC +24 V (± 10%)!
Do not open the device!
There are no components requiring maintenance in the device.
Opening the device voids your warranty.
Note
Cleaning
Use a dry or slightly damp cloth to clean the device.