IBE BTS15 User manual

Instruction Manual for Bread Slicer BTS15
www.allaboutbakery.com.au 1
INSTRUCTION MANUAL
BREAD SLICER
MODEL: BTS15

Instruction Manual for Bread Slicer BTS15
www.allaboutbakery.com.au 2
Contents
1. General Information:
1- Documentation supplied:
2- Contact details
3- Use of this manual
4- Intellectual property rights
5- Warranty terms and conditions
6- Machine specifications
7- Machine identification details
8- Main components of the machine
9- Safeguards
10- Intended operation
2. Transport and Installation:
1- Transport
2- Installation
3- Testing & Safeguards
3. Machine Operation:
1- Intended operation
2- Operation
4. Cleaning & Maintenance:
1- Cleaning
2- Maintenance
3- Spare parts lists and diagrams.
4- Electrical diagram

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1. General Information:
1.1 Documentation supplied
Instruction manual
Spare parts list
Wiring diagrams
1.2 Contact Details
International Bakery Equipment Pty Ltd t/as All About Bakery Equipment
Address:
20 Brewer Street,
CLONTARF QLD 4019
Phone:
1300 099 011 or [phone]
Fax:
[phone]
E-Mail:
[e-mail]
Web:
www.allaboutbakery.com.au
1.3 Use of this Manual
Please read carefully the information supplied in this manual before installing, operating or
carrying out maintenance on this machine.
This manual must be kept in good condition and stored where it can be easily found when
required.

Instruction Manual for Bread Slicer BTS15
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1.4 Intellectual Property Rights
This manual contains copyright information. All rights are reserved. No part of this manual
can be reproduced or photocopied without prior written permission of International Bakery
Equipment Pty Ltd. Permission to use this documentation has only been given to the
customer who this manual has been supplied as part of the machine’s equipment and only for
the purpose of installation, operation and maintenance of the machine to which the manual
refers.
International Bakery Equipment Pty Ltd declares that the information contained herein is in
accordance with the technical and safety specifications of the machine to which the manual
refers. International Bakery Equipment Pty Ltd will not be held responsible for direct or
indirect damage or injury to people or objects resulting from the misuse of this
documentation or the machine for which it has been intended.
The manufacturer reserves the right to introduce technical modifications or improvements
both to the documentation and to the machines without prior notice. The information
contained herein refers in particular to the machine specified in section 1.7 “Machine
identification details “.
1.5 Warranty Terms and Conditions
Warranty becomes effective from date of delivery.
Warranty claims may be made by telephone, letter, email or fax.
However, all verbal claims must be confirmed in writing. I.B.E. Pty Ltd reserves the right
to require return of all claimed defective parts, cost of return of parts not included.
I.B.E. Pty Ltd will ship the part(s) in an expeditious manner as requested.
Mechanical and Electrical parts are warranted for a period of 12 months from date of
delivery.
During the first 12 months, I.B.E. Pty Ltd will reimburse the Authorized Agent or
Purchaser for the cost of reasonable labour during normal working hours, 8.00a.m. –
5.00p.m., to remove the failed part(s) and install the replacement(s). After 12 months all
charges will be the Purchasers responsibility.
After the initial 12 months warranty, any replacement parts are warranted for 3 months
excluding labour.
This Warranty may not be changed or modified and is not subject to any other Warranty
expressed or implied by any other Agent, Dealer or Distributor unless approved in writing
by I.B.E. Pty Ltd in advance of any claim being filed. This Warranty gives you specific
legal rights which vary from State to State.

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Note:
I.B.E. Pty Ltd reserves the right to make the final decision on all Warranty coverage
questions. The decision of the Company is final.
What is covered under this Warranty:
Parts that fail due to defects in material workmanship.
Parts that fail due to faulty assembly by I.B.E. Pty Ltd
Parts that fail due to improper set-up by I.B.E. Pty Ltd
What is not covered under this Warranty:
Parts that fail due to improper usage or overloading of the machine.
Parts that fail due to lack of maintenance.
Parts that fail due to abuse, misuse or modification.
Mixer attachments - Bowl, whisk, beater and/or hook.
Normal wear parts, such as, Conveyor belts, ‘v’ belts, ‘o’ rings and scraper and slicer
blades. The Warranty on these parts is, they will be in satisfactory operating condition at
time of delivery and initial start-up. Claims in such parts must be made immediately.
Loss of time, potential revenue and/or profits.
Personal injury or property damage resulting from the operation of the machine.
1.6 Specifications
Crate Dimensions:
Length (cm)
Width (cm)
Height (cm)
Weight (Kg)
79
81
84
155
Machine Specifications
Model
Max Loaf
Length)
Motor
HP
Dimensions
Weight
Kg
(Net)
L
cm
W
cm
H
cm
BTS15
38cm
½
70
70
68
115

Instruction Manual for Bread Slicer BTS15
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Power Supply Details:
Single Phase, 10amp 3-pin plug top (supplied)
Note: Loaves per hour are dependant on the slicer operator.
The manufacturer will not be liable for electrical defects, breakdowns or malfunctioning of
the machine for the non-compliance with the power supply stated.
1.7 Machine Identification Details
Type: Bread Slicer
Model: BTS15
Position of Serial Number Identification Plate (Fig 1.1)
Figure 1.1 –Machine Identification
Note: When requesting spare parts please state the serial number on identification plate.
Serial number
Identification
plate

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1.8 Main Machine Components
Bagging
Spoon
Slicing Blades
Bread crumb
Draw
Out feed
chute, with
Guides
Lift handle
upwards to
open pusher
of slicer
s
Handle for
Safety Loaf
Pusher
Handle
s

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1.9 Safeguards
This machine has been fitted with safeguards to ensure safe operation of this machine, in
accordance please ensure the following;
Ensure training in the safe operation of this machine is carried out with all operators.
Do not wear loose clothing, ties, chains, or watches that could get caught into the
moving parts of the machine.
Do not put any inflexible material into slicing area.
Ensure safeguards are in operable order before using the machine on a daily basis.
Tampering with the safety devices creates hazards for the machine operator, for which
International Bakery Equipment Pty Ltd or its agents will not be liable.
Note: In the event that one or more of the safe guards do not operate or fail contact your
supplier immediately. DO NOT OPERATE THE MACHINE.
Tampering with or modifying the machine will void warranty.
2. Transport and Installation:
2.1 Transport
The instructions given in this section must be carefully followed when transporting the
machine. This operation may include but is not limited to the following:
Storage of the machine
Installation of the machine
The machine comes supplied in a secure packing crate which needs to be handled with
care to protect the machine.
When being transported the machine crate should be secure to the transporting vehicle
using approved tie down straps to avoid the machine tipping over.
The machine should not be placed on top of other items during transport.
When lifting the machine ensure all persons are at a safe distance.
The forklift operator is to hold the appropriate qualifications.

Instruction Manual for Bread Slicer BTS15
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Do not climb on or place body under machine crate when it is being lifted from the
ground or transport veichcle.
When lifting the machine crate ensure forks are spread to the maximum width of the
crate and the crate is against the cradle of the forklift (Fig2.1).
Figure 2.1 Transport of Machine Crate
2.2 Installation
Ensure transport crate and all protective packaging is removed.
Carefully clean the machine using a damp clean cloth, removing dust on all surfaces.
When the machine has been unpacked, check the condition of the machine. Any visible
damage indicates that the machine has been dropped or hit by something during
transport. This could lead to malfunctioning. If damage has occurred during transport it
should be attributed to the carrier and International Bakery Equipment Pty Ltd or its
agent should be informed immediately of the situation
Locate the slicer in a level convenient position where the operation of the machine is
safe and accessible.
Before making the electrical connections check the speciations found in section 1.6 of
this manual and ensure they match those of your electrical service.
Make certain the electrical supply is correct and the correct breaker is in place to ensure
protection from a short circuit.
The crumb drawer must be emptied at regular intervals to prevent from mechanical
failure.
A qualified person should correct electrical connection if required.Train all operators in
the safe operation of this machine.

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2.3 Testing the safeguards
Before starting the machine, the safety devices should be checked according to the
following procedure:
When the handle is lifted up fully, ensure the safety guard is opening and the power is
shut off.
When the handle is released slowly the machine should start.
When the handle is fully down the machine should stop.
3. Machine Operation:
3.1 Intended Operation
This machine has been designed and manufactured for the safe slicing of bread products i.e
block bread, cobb loaves and vienna loaves.
This machine has been designed and built to operate indoors.
Note: The intended use of this bread slicer outside of these guidelines may void warranty.
3.2 Operation
Lift starting handle up, safety guard will open and power will shut off.
Place bread on rear chute.
Release handle slowly. Safety guard closes automatically and power turns on. The
safety load pusher passes each loaf completely through the slicer blades and power is
shut off.
Take bread out and place on bagging spoon then bag and fit closure.

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4. Cleaning & Maintanance:
4.1 Cleaning
Always turn power off at the wall and unplug machine prior to any cleaning or
maintenance procedures to be carried out.
Keeping the machine cleaned helps to maintain the efficient hassle free operation of
the machine.
This machine should be cleaned at the end of every day to prevent a build up of bread
crumbs.
Remove bread crumbs with a soft cloth.
Remove bread crumb catch draw and empty.
Wipe over the entire machine with a damp cloth with a neutral detergent, (harsh
chemicals will damage the machine)
Note: Do not use water jets or hoses to clean the machine as excess water can damage the
machine, and the safe operation of the electrical components.
Warning: Using a metal brush is prohibited

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4.2 Maintenance
It is recommended that this machine should be serviced once every 12 months by a qualified
technician to maintain hassle free operation (blades may need changing more frequently).
If in the event the machine does not operate correctly it is recommended that you contact
your supplier to ensure a qualified technician services the machine for you.
It is not advisable to attempt any repairs without prior knowledge of the mechanical or
electrical systems used in the manufacture of this machine, use only qualified technicians.
Replacing the Slicer Blades
Should be done by a qualified technician only
To remove front knives frame for replacement of blades, it is necessary to take off the
components of knives frame (see figure 4.2a)
Figure 4.2a Replacing Slicer Blades

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Screw out, then you can loosen the tension of the blade in order to change the blade (see
figure 4.2b)
Figure 4.2b Replacing Slicing Blades
Adjusting the Belt of the Drive Pulley
Should the tension of the belt of the drive pulley (No. 1) becomes loose or tight
occasionally and causes slicing to be inefficient, you will need to adjust the belt.
To adjust the belt, first take off the guard board to expose the transmission
mechanism, then loose bolt (No.2) to move motor to get proper tension.
The tension should be rechecked after first working day to make sure it is at
proper position.

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Note: Any attempt to modify this machine in any way will result in the warranty being
voided. Tampering with the mechanical or electrical systems in this machine will void
warranty.
4.2 Spare Parts Lists and Diagrams
a. Machine Body
b. Knives Frame Unit
c. Upper Comb Unit
d. Pusher Unit
e. Motor Unit
f. Transmission Unit
g. Safety Guard

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Diagram 4.2a Machine Body

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PARTS - Machine Body
No.
Description
No.
Description
1
Body
17
Fixing Plate
2
Crumb Drawer
18
Rubber Ring
3
Upper Lid
19
Bolt 3/16”*3/16”
4
Rear Guide Board
20
Bolt ¼” 3/8”
5
Front Guide Board
21
Bolt 5/6”*3/8”
6
Right side cover
22
Screw Seat
7
Left side cover
23
Bolt 5/6”*3/8”
8
Front Side Cover
24
Bolt 3/8”*½”
9
Safety Plate
25
Bolt 3/8”*½”
10
Packing Shelf
26
Nut
11
Base of Packing Shelf
27
Nut 3/8”*16NC
12
Lower Comb
28
Bolt 1/4”*3/16”
13
Fixing Plate
29
Bolt 1/4”*1”
14
Handle of Machine
30
Bolt 5/16*1
15
Handle of Drawer
31
Spring Washer
16
Bread Guide Bar
32
Bolt ¼*5/8

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Diagram 4.2b Knives Frame Unit
PARTS - Knives Frame Unit
1
Knives Frame A
2
Knives Frame B
3
Frame Holder
4
Fixed Plate
5
Knives Hook
6
Full Set of Blades
7
Fixed Nail Knives
8
Knives Holder
9
Set Screw ½”*1-½”
10
Nut M8
11
Bolt 5/16”*5/8”

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Diagram –4.2c –Upper Comb Unit
PARTS - Upper Comb Unit
1
Guide Arm
2
Pressing Guide Board
3
Bush
4
Axle
5
Spring
6
Bolt 5/16”*½”
7
Washer 5/16”
8
Nut 5/16”*18NC
9
Bolt ¼”*5/8”
10
Washer 5/16”
11
Bolt 5/16”*5/8”
12
Upper Comb
13
Fixing Plate

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Diagram 4.2d –Pusher Unit
PARTS - Pusher Unit
No.
Description
No.
Description
1
Knob
15
Rod
2
Starting Crank
16
Screw Shaft
3
Pusher
17
Axle
4
Fork-Pusher
18
Wheel Support
5
Rod-Right
19
Washer ¼”
6
Rod- Left
20
Ball Bearing 6204
7
Slide Seat-Right
21
Washer 3/8”
8
Slide Seat –Left
22
Bolt ¼”*1”
9
Fixing Plate of Pusher
23
Bolt 3/8”*3/8”
10
Bearing Housing
24
Bolt ¼”*½”
11
Spring
25
Bolt ¼”*1-½”
12
Fixing Ring
26
Bolt 3/16”*3/8”
13
Rubber Wheel
27
Spring Washer ¼”
14
Wheel Ring
28
Nut ¼”*20NC

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Diagram 4.2e –Motor Unit
PARTS –Motor Unit
No.
Description
No.
Description
1
Motor
14
Bolt ½”*3
2
Motor Bearing
15
Nut 5/16”
3
Shaft-Motor Bearing
16
Bolt 5/16”*5/8”
4
Bearing Housing
17
Ball Bearing 6205
5
Bush
18
Ball Bearing 6203
6
Pulley
19
Ball Bearing 6204
7
Driving Shaft
20
C Snap Ring R40
8
Connecting Rod
21
C Snap Ring R42
9
Shaft Crank
22
Spring Washer 5/8”
10
Pulley
23
Washer ½”
11
Belt
24
Nut 5/8”*11NC
12
Bearing Seat
25
Bolt ¼”*¾”
12
Set Screw 5/16”*3/8”
26
Bolt 5/6”*¼”
13
Key5*5*30