IBE TF40B-HP User manual

Instruction Manual for 40lt Planetary Mixer TF40B
www.allaboutbakery.com.au 1
INSTRUCTION
MANUAL

Instruction Manual for 40lt Planetary Mixer TF40B
www.allaboutbakery.com.au 2
40lt Planetary Mixer
MODEL: TF40B/TF40-HP
Contents
1. General Information:
1- Documentation supplied
2- Contact details
3- Use of this manual
4- Intellectual property rights
5- Warranty terms and conditions
6- Machine specifications
7- Machine identification details
8- Main components of the machine
9- Safeguards
2. Transport and Installation:
1- Transport
2- Installation
3- Testing & Safeguards
3. Machine Operation:
1- Intended operation
2- Control components
3- Sheeter operation
4. Cleaning & Maintenance:
1- Cleaning
2- Maintenance
3- Spare parts list
4- Exploded parts drawings
5- Electrical diagram

Instruction Manual for 40lt Planetary Mixer TF40B
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1. General Information:
1.1 Documentation supplied
•Instruction manual
•Spare parts list
•Wiring diagrams
1.2 Contact Details
International Bakery Equipment Pty Ltd (I.B.E.)
Address:
20 Brewer Street
Clontarf
Queensland
Australia
4019
Phone:
1300 099 011 or + 61 7 3889 5700
E-Mail:
[email protected]
Web:
www.allaboutbakery.com.au

Instruction Manual for 40lt Planetary Mixer TF40B
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1.3 Use of this Manual
Please read carefully the information supplied in this manual before installing, operating or
carrying out maintenance on this machine.
This manual must be kept in good condition and stored where it can be easily found when
required.
1.4 Intellectual Property Rights
This manual contains copyright information. All rights are reserved. No part of this manual
can be reproduced or photocopied without prior written permission of International Bakery
Equipment Pty Ltd. Permission to use this documentation has only been given to the
customer who this manual has been supplied as part of the machine’s equipment and only for
the purpose of installation, operation and maintenance of the machine to which the manual
refers.
International Bakery Equipment Pty Ltd declares that the information contained herein is in
accordance with the technical and safety specifications of the machine to which the manual
refers. International Bakery Equipment Pty Ltd will not be held responsible for direct or
indirect damage or injury to people or objects resulting from the misuse of this
documentation or the machine for which it has been intended.
The manufacturer reserves the right to introduce technical modifications or improvements
both to the documentation and to the machines without prior notice. The information
contained herein refers in particular to the machine specified in section 1.7 “Machine
identification details “.

Instruction Manual for 40lt Planetary Mixer TF40B
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1.5 Warranty Terms and Conditions
•Warranty becomes effective from date of delivery.
•Warranty claims may be made by telephone, letter or email.
However, all verbal claims must be confirmed in writing. I.B.E. Pty Ltd reserves the right
to require return of all claimed defective parts, cost of return freight is not included.
•I.B.E. Pty Ltd will ship the part(s) in an expeditious manner as requested.
•Mechanical and Electrical parts are warranted for a period of 12 months from date of
delivery.
•During the first 12 months, I.B.E. Pty Ltd will reimburse the Authorized Agent or
Purchaser for the cost of reasonable labour during normal working hours, 8.00a.m. –
5.00p.m., to remove the failed part(s) and install the replacement(s). After 12 months all
charges will be the Purchasers responsibility.
•After the initial 12 months warranty, any replacement parts are warranted for 3 months
excluding labour.
•This Warranty may not be changed or modified and is not subject to any other Warranty
expressed or implied by any other Agent, Dealer or Distributor unless approved in writing
by I.B.E. Pty Ltd in advance of any claim being filed. This Warranty gives you specific
legal rights which vary from State to State.
Note:
I.B.E. Pty Ltd reserves the right to make the final decision on all Warranty coverage
questions. The decision of the Company is final.
What is covered under this Warranty:
•Parts that fail due to defects in material workmanship.
•Parts that fail due to faulty assembly by I.B.E. Pty Ltd
•Parts that fail due to improper set-up by I.B.E. Pty Ltd
What is not covered under this Warranty:
•Parts that fail due to improper usage or overloading of the machine.
•Parts that fail due to lack of maintenance.
•Parts that fail due to abuse, misuse or modification.
•Mixer attachments - Bowl, whisk, beater and/or hook.
•Normal wear parts, such as, conveyor belts, ‘v’ belts, ‘o’ rings and scraper and slicer
blades. The Warranty on these parts is, they will be in satisfactory operating condition at
time of delivery and initial start-up. Claims in such parts must be made immediately.
•Loss of time, potential revenue and/or profits.
•Personal injury or property damage resulting from the operation of the machine.

Instruction Manual for 40lt Planetary Mixer TF40B
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1.6 Specifications
Crate Dimensions:
Length (cm)
Width (cm)
Height (cm)
Weight (Kg)
103
66
145
240
Machine Specifications
Model
Bowl
Capacity
Lt
Motor
H.P.
First Speed
R.P.M
Second
Speed
R.P.M
Third
Speed
R.P.M
Dimensions
Weight
Kg
(Net)
L
cm
W
cm
H
cm
TF40B
40
1 ½
115
231
446
68
54
128
200
Power Supply Details:
Single Phase, 10amp 3-pin plug top (supplied)
Note:
The Manufacturer will not be Liable for electrical defects, breakdowns or malfunctioning of
the machine for the non-compliance with the power supply stated.

Instruction Manual for 40lt Planetary Mixer TF40B
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1.7 Machine Identification Details
Type: Planetary Mixer
Model: TF40B
Position of Serial Number Identification Plate (Fig 1.1)
Fig 1.1
Note:
When requesting spare parts please state the serial number found on the serial number
identification plate.
Serial number
Identification
plate

Instruction Manual for 40lt Planetary Mixer TF40B
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1.8 Main Machine Components
•Body of the Machine (Fig 1.2)
•Stainless Steel Bowl (Fig 1.3)
•Gear Selector (Fig 1.4)
•Attachments - Beater, Whisk and Hook (Fig 1.5)
Fig1.2 Fig1.3
Fig1.4 Fig 1.5

Instruction Manual for 40lt Planetary Mixer TF40B
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1.9 Safeguards
This machine has been fitted with safeguards to ensure safe operation of this machine, in
accordance please ensure the following;
•Do not place foreign objects in the bowl during the mixing cycle.
•Ensure training in the safe operation of this machine is carried out with all operators.
•Do not wear loose clothing, ties, chains, or watches that could get caught into the
moving parts of the machine.
•Ensure safeguards are in operable order before using the machine on a daily basis.
•Tampering with the safety devices creates hazards for the machine operator, for which
International Bakery Equipment Pty Ltd or its agents will not be liable.
Note:
In the event that one or more of the safe guards do not operate or fail contact your
supplier immediately. DO NOT OPERATE THE MACHINE.
Tampering with or modifying the machine will void warranty.
Emergency Stop Button.
The machine is equipped with a red emergency stop button located on the right panel of the
machine and allows the operator to stop the machine in case of emergency. (Fig 1.6)
Fig 1.6
Emergency
Stop Button

Instruction Manual for 40lt Planetary Mixer TF40B
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Note:
If the emergency stop button is depressed, do not try to pull it out as this may result in
damage to the button, to reset the button turn it clockwise and it will reset out on its own.
Limit switched Safety cover.
The safety guard of this machine is fitted with a limit switch which will stop the machines
operation when the guard is opened. (Fig 1.7)
Fig 1.7 Safety guard in closed position
Limit switched bowl Lift.
The bowl lift cradle of this machine has been fitted with a limit switch which will stop the
machines operation if the bowl is lowered (Fig1.8)

Instruction Manual for 40lt Planetary Mixer TF40B
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Fig 1.8 Bowl lift cradle in the raised position.
2. Transport and Installation:
2.1 Transport
The instructions given in this section must be carefully followed when transporting the
machine. This operation may include but is not limited to the following:
•Storage of the machine
•Installation of the machine
•The machine comes supplied in a secure packing crate which needs to be handled with
care to protect the machine.
•When being transported the machine crate should be secure to the transporting veichcle
using approved tie down straps to avoid the machine tipping over.
•The machine should not be placed on top of other items during transport.
•When lifting the machine ensure all persons are at a safe distance.
•The forklift operator is to hold the appropriate qualifications.
•Do not climb on or place body under machine crate when it is being lifted from the
ground or transport veichcle.
•When lifting the machine crate ensure forks are spread to the maximum width of the
crate and the crate is against the cradle of the forklift (Fig2.1).
Limited
Switched
Bowl Lift

Instruction Manual for 40lt Planetary Mixer TF40B
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Fig 2.1
2.2 Installation
•Ensure transport crate and all protective packaging is removed.
•Carefully clean the machine using a damp clean cloth, removing dust on all surfaces.
•When the machine has been unpacked, check the condition of the machine. Any visible
damage indicates that the machine has been dropped or hit by something during
transport. This could lead to malfunctioning. If damage has occurred during transport it
should be attributed to the carrier and International Bakery Equipment Pty Ltd or its
agent should be informed immediately of the situation.
•Locate the mixer in a convenient position on a flat level surface, where the operation of
the machine is safe and accessible.
•Before making the electrical connections check the specifications found in section 1.6 of
this manual and ensure they match those of your electrical service.
•Make certain the electrical supply is correct and the correct breaker is in place to ensure
protection from a short circuit.
•A qualified person should correct electrical connection if required.
•Train all operators in the safe operation of this machine.

Instruction Manual for 40lt Planetary Mixer TF40B
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2.3 Testing the safeguards
Before starting the machine, the safety devices should be checked according to the
following procedure:
•Correct operation of the emergency stop button (Fig 1.6, page.9);
While the machine is operating, press the emergency button, the machine should stop
immediately.
•Correct operation of the safety limit switches (Fig 1.7, page.10);
While the machine is operating open the safety guard, the machine should stop
immediately.
•Correct operation of the safety limit switches (Fig 1.8, page.10);
While the machine is operating lower the bowl cradle with the stainless-steel bowl in its
position, the machine should stop immediately.
3. Machine Operation:
3.1 Intended Operation
This machine has been designed and manufactured for the safe mixing of cake batters, muffin
batters and whipping creams and icings.
The use of one of the appropriate attachments and machine speed accordingly to achieve the
desired results of a more uniform texture in the final product.
This machine has been designed and built to operate indoors.
Note:
This machine is not intended for the mixing of dough.
Note:
The intended use of this mixer outside of these guidelines may void warranty.

Instruction Manual for 40lt Planetary Mixer TF40B
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3.2 Control Panel Components
Fig 3.1 TF40B Control Panel
3.3 Operation
•Place the ingredients in the bowl with the appropriate attachment.
•Place the bowl in the cradle being sure to locate the bowl lug into the position on the
cradle and lock the bowl with the lock wings.
Location
Description
Operation Performed
a
Gear Speed
Selector
Controls the speed of the machine as set by the operator.
When changing the speed - the machine should be stopped.
b
Start Button
Starts the machine when the bowl is in the raised position and
the safety guard is closed.
c
Emergency Stop
Button
When pressed, it stops the machine completely.
Emergency
Stop Button
Start Button
Gear Speed
Selector

Instruction Manual for 40lt Planetary Mixer TF40B
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•Slide the attachment up on the shaft and turn it until the drive pin in the shaft reaches
the L-Shaped slot in the attachment shank.
•Raise the bowl using the hand wheel, ensuring that the bowl is fully raised.
•Close the safety guard completely.
•Select appropriate gear speed and press the green start button (Fig 3.1, B).
•The machine will now operate until the emergency stop button is pressed, the safety
guard is opened or the bowl is lowered.
•When changing gears, open the safety guard to stop the machine, change to the new
speed, close the guard and press the green start button (Fig 3.1, b) to recommence
machine operation.
Note:
Machine must be stopped before changing speeds, failure to do so could result in
damaging the machine and voiding warranty.
4. Cleaning &Maintanance:
4.1 Cleaning
•Always turn power off at the wall and unplug machine prior to cleaning or
maintenance.
•Keeping the machine cleaned helps to maintain the efficient hassle-free operation of
the machine.
•This machine should be cleaned at the end of every day, to prevent a build up of cake
batter etc.
•Remove excess flour dust with a soft brush.
•Use a plastic scraper to remove any cake remnants from the machine body.
•Wipe over the entire machine with a damp cloth with a neutral detergent. Harsh
chemicals will damage the machine.
•Stainless steel bowls and attachments can be washed in the sink with other utensils.

Instruction Manual for 40lt Planetary Mixer TF40B
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Note:
Do not use water jets or hoses to clean this machine as excess water can damage the
machine, and the safe operation of the electrical components.
4.2 Maintenance
It is recommended that this machine should be serviced once every 12 months by a qualified
technician to maintain hassle free operation.
If in the event the machine does not operate correctly it is recommended that you contact
your supplier to ensure a qualified technician services the machine for you.
It is not advisable to attempt any repairs without prior knowledge of the mechanical or
electrical systems used in the manufacture of this machine, use only qualified technicians.
Note:
Any attempt to modify this machine in any way will result in the warranty being
voided.
Tampering with the mechanical or electrical systems in this machine will void
warranty.

Instruction Manual for 40lt Planetary Mixer TF40B
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4.3 Spare Parts List
NO.
PART NAME
NO.
PART NAME
1
Upper Lid
25
Change Speed Lever
2
Time Belt
26
Belt Shaft 13T
3
Case-Transmission
27
Ball Bearing 6204ZZ
4
Switch
28
Gear High Middle –lowspeed
5
Change Speed Handle
28-1
Gear High Speed 46T
6
Handle
29
Planetary Shaft
7
Bowl Handle
30
Ball Bearing 6207ZZ
8
Bowl Support
31
Oil Seal
9
Column
32
Iron Ring
10
Sole
33
Ring Gear 70T
11
Pulley Big
34
Gear 23T
12
Pulley Small
35
Ball Bearing 6205ZZ
13
Motor
36
Planetary Head
14
Ball Bearing 6204ZZ
37
Ball Bearing 6006ZZ
15
Ball Bearing 6204ZZ
38
Oil Seal
16
Ball Bearing 6204ZZ
39
Planetary Head
17
Gear Housing Cover
40
Iron Ring
18
Iron Ring
41
41-1
Bevel Gear
Up and Down Shaft
19
Gear Low Speed 34T
42
Link
20
Gear Middle Speed 24T
43
Fixed
21
Gear Shaft 15T
44
Mixer Bowl
22
Ball Bearing 6204ZZ
45
Mixer Hook
23
Shift Gear 14T
46
Mixer Beater

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24
Gear Shift Fork
47
Mixer Whipper
4.4 Exploded Parts Drawing

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4.5 Electrical Wiring Diagram
A Safety Guard Micro Switch
B Stop
C Start
D Contactor