IBM ThinkPad T40 Owner's manual

IBM Mobile Systems
ThinkPad Computer
Hardware Maintenance Manual
February 2003
This manual supports:
ThinkPad T40
ThinkPad Dock II (MT 2877)
(MT 2373/2374/ / )
2375 2376


Note
Before using this information and the product it
supports, be sure to read the general information
under “Notices” on page 160.
Second Edition (February 2003)
The following paragraph does not apply to the United
Kingdom or any country where such provisions are
inconsistent with local law:
INTERNATIONAL BUSINESS MACHINES CORPORATION
PROVIDES THIS PUBLICATION “AS IS” WITHOUT ANY
WARRANTY OF ANY KIND, EITHER EXPRESS OR
IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE
LIMITED WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE. Some states
do not allow disclaimer or express or implied warranties in
certain transactions; therefore, this statement may not
apply to you.
This publication could include technical inaccuracies or
typographical errors. Changes are periodically made to the
information herein; these changes will be incorporated in
new editions of the publication. IBM may make
improvements or changes to the products or the programs
described in this publication at any time.
It is possible that this publication may contain references
to, or information about, IBM products (machines and
programs), programming, or services that are not
announced in your country. Such references or information
must not be construed to mean that IBM intends to
announce such IBM products, programming, or services in
your country.
Requests for technical information about IBM products
should be made to your IBM authorized dealer or your IBM
marketing representative.
© Copyright International Business Machines
Corporation 2003. All rights reserved.
US Government Users Restricted Rights – Use, duplication
or disclosure restricted by GSA ADP Schedule Contract
with IBM Corp.

Contents
About this manual ...........1
Introduction .............3
Important service information .........3
Strategy for replacing FRUs ........3
How to use error messages ........4
Diskette compatibility matrix .........4
Safety notices: multilingual translations ......4
Safety information............16
General safety............16
Electrical safety ...........17
Safety inspection guide .........18
Handling devices that are sensitive to electorostatic
discharge ............19
Grounding requirements .........20
Laser compliance statement.........21
General descriptions ..........25
Read this first .............25
What to do first ...........25
Related service information .........27
Service web site ...........27
Recovering the hard disk to original contents. . . 27
Passwords .............29
Power management ..........32
Checkout guide ............35
Testing the computer ..........35
Detecting system information with PC-Doctor. . . 38
Power system checkout .........39
ThinkPad T40 Series ..........43
Product overview ............45
Specifications ............45
Status indicators ...........47
FRU tests .............49
Fn key combinations ..........51
Symptom-to-FRU index ..........54
Numeric error codes ..........54
Error messages ...........58
Beep symptoms ...........59
No-beep symptoms ..........59
LCD-related symptoms .........60
Intermittent problems ..........61
Undetermined problems .........61
FRU replacement notices .........62
Screw notices ............62
Retaining serial numbers.........63
Removing and replacing a FRU........65
1010 Battery pack...........66
1020 Ultrabay Slim device ........68
© Copyright IBM Corp. 2003 iii

1030 Hard-disk drive ..........69
1040 DIMM (optional) .........71
1050 Keyboard ...........73
1060 DIMM (standard) .........77
1070 Modem daughter card (MDC) .....78
1080 Bluetooth/Modem daughter card (BMDC) 80
1090 Palm rest ...........82
1100 Mini PCI adapter .........84
1110 Fan assembly ..........87
1120 Backup battery ..........88
1130 Speaker assembly .........90
1140 PC Card slot assembly .......92
1150 Keyboard bezel..........94
1160 LCD assembly ..........96
1170CPU.............101
1180 Ultrabay Slim guide rail assembly ....102
1190 VGA and Ultrabay Slim device eject button
cable .............104
1200 System board and base cover .....106
2010 LCD front bezel .........113
2020 Inverter card ..........115
2030 Bluetooth antenna assembly .....116
2040 LCD panel, LCD cable assembly, wireless
LAN antenna assembly, hinges and LCD cover . 118
3010 ThinkPad Dock II PCI cover......130
3020 ThinkPad Dock II top cover ......131
Locations ..............134
Front view ............134
Rear view.............135
Bottom view ............136
Parts list ..............137
T40 series model matrix ........137
Overall .............142
AC adapters ............148
LCD FRUs ............149
Keyboard .............152
Recovery CDs ...........153
Miscellaneous parts ..........155
Optional FRUs ...........157
Common parts list ..........158
Notices ..............160
Trademarks ............160
iv ThinkPad T40 Series (MT 2373, 2374, 2375, 2376)

About this manual
This manual contains service and reference information for
IBM ThinkPad T40 series (MT2373, 2374, 2375, and
2376), and ThinkPad Dock II (MT2877) products. Use this
manual along with the advanced diagnostic tests to
troubleshoot problems.
The manual is divided into sections as follows:
vThe common sections provide general information,
guidelines, and safety information required in servicing
computers.
vThe product-specific section includes service, reference,
and product-specific parts information.
Important
This manual is intended for trained service
personnel who are familiar with ThinkPad products.
Use this manual along with the advanced diagnostic
tests to troubleshoot problems effectively.
Before servicing an IBM ThinkPad product, be sure
to review the safety information under “Safety
notices: multilingual translations”on page 4, “Safety
information”on page 16, and “Laser compliance
statement”on page 21.
© Copyright IBM Corp. 2003 1

2ThinkPad T40 Series (MT 2373, 2374, 2375, 2376)

Introduction
Important service information
Important
BIOS and device driver fixes are
customer-installable. The BIOS and device drivers
are posted on the IBM support site
http://www.ibm.com/pc/support
Advise customers to contact the PC Company
HelpCenter at 800-772-2227 if they need assistance
in obtaining or installing any diskette fixes.
Customers in Canada should call IBM HelpPC at
800-565-3344 for assistance or download
information.
Strategy for replacing FRUs
Before replacing parts
Make sure that all diskette fixes are installed before
replacing any FRUs listed in this manual.
Use the following strategy to prevent unnecessary expense
for replacing and servicing FRUs:
vIf you are instructed to replace a FRU but the
replacement does not correct the problem, reinstall
the original FRU before you continue.
vSome computers have both a processor board and a
system board. If you are instructed to replace either the
processor board or the system board, and replacing one
of them does not correct the problem, reinstall that
board, and then replace the other one.
vIf an adapter or device consists of more than one FRU,
any of the FRUs may be the cause of the error. Before
replacing the adapter or device, remove the FRUs, one
by one, to see if the symptoms change. Replace only
the FRU that changed the symptoms.
Attention: The setup configuration on the computer you
are servicing may have been customized. Running
Automatic Configuration may alter the settings. Note the
current configuration settings (using the View Configuration
option); then, when service has been completed, verify that
those settings remain in effect.
© Copyright IBM Corp. 2003 3

Strategy for replacing a hard-disk drive
Always try to run a low-level format before replacing a
hard-disk drive.
Attention: The drive startup sequence in the computer
you are servicing may have been changed. Be extremely
careful during write operations such as copying, saving, or
formatting. If you select an incorrect drive, data or
programs can be overwritten.
How to use error messages
Use the error codes displayed on the screen to diagnose
failures. If more than one error code is displayed, begin the
diagnosis with the first error code. Whatever causes the
first error code may also cause false error codes. If no
error code is displayed, see if the error symptom is listed
in the Symptom-to-FRU Index for the computer you are
servicing.
Diskette compatibility matrix
The compatibility of each of the drives with the diskettes
for it is as follows:
Diskette
drive Diskette capacity Compatibility
3.5-inch 1.0 MB Read and write
2.0 MB Read and write
4.0 MB Not compatible
Safety notices: multilingual translations
In this manual, safety notices appear in English with a
page number reference to the appropriate multilingual,
translated safety notice found in this section.
The following safety notices are provided in English,
French, German, Hebrew, Italian, and Spanish.
Important service information
4ThinkPad T40 Series (MT 2373, 2374, 2375, 2376)

Safety notice 1
Before the computer is powered-on after FRU
replacement, make sure all screws, springs, and other
small parts are in place and are not left loose inside
the computer. Verify this by shaking the computer and
listening for rattling sounds. Metallic parts or metal
flakes can cause electrical shorts.
Avant de remettre l’ordinateur sous tension après
remplacement d’une unitéen clientèle, vérifiez que
tous les ressorts, vis et autres pièces sont bien en
place et bien fixées. Pour ce faire, secouez l’unitéet
assurez-vous qu’aucun bruit suspect ne se produit. Des
pièces métalliques ou des copeaux de métal pourraient
causer un court-circuit.
Bevor nach einem FRU-Austausch der Computer
wieder angeschlossen wird, mußsichergestellt werden,
daßkeine Schrauben, Federn oder andere Kleinteile
fehlen oder im Gehäuse vergessen wurden. Der
Computer mußgeschüttelt und auf Klappergeräusche
geprüft werden. Metallteile oder-splitter können
Kurzschlüsse erzeugen.
Prima di accendere l’elaboratore dopo che éstata
effettuata la sostituzione di una FRU, accertarsi che
tutte le viti, le molle e tutte le altri parti di piccole
dimensioni siano nella corretta posizione e non siano
sparse all’interno dell’elaboratore. Verificare ciò
scuotendo l’elaboratore e prestando attenzione ad
eventuali rumori; eventuali parti o pezzetti metallici
possono provocare cortocircuiti pericolosi.
Antes de encender el sistema despues de sustituir una
FRU, compruebe que todos los tornillos, muelles y
demás piezas pequeñas se encuentran en su sitio y no
se encuentran sueltas dentro del sistema.
Compruébelo agitando el sistema y escuchando los
posibles ruidos que provocarían. Las piezas metálicas
pueden causar cortocircuitos eléctricos.
Safety notices
Introduction 5

Safety notice 2
DANGER
Some standby batteries contain a small amount of
nickel and cadmium. Do not disassemble a standby
battery, recharge it, throw it into fire or water, or
short-circuit it. Dispose of the battery as required
by local ordinances or regulations. Use only the
battery in the appropriate parts listing. Use of an
incorrect battery can result in ignition or explosion
of the battery.
Certaines batteries de secours contiennent du
nickel et du cadmium. Ne les démontez pas, ne les
rechargez pas, ne les exposez ni au feu ni à l’eau.
Ne les mettez pas en court-circuit. Pour les mettre
au rebut, conformez-vous à la réglementation en
vigueur. Lorsque vous remplacez la pile de
sauvegarde ou celle de l’horloge temps réel, veillez
à n’utiliser que les modèles cités dans la liste de
pièces détachées adéquate. Une batterie ou une
pile inappropriée risque de prendre feu ou
d’exploser.
Die Bereitschaftsbatterie, die sich unter dem
Diskettenlaufwerk befindet, kann geringe Mengen
Nickel und Cadmium enthalten. Sie darf nur durch
die Verkaufsstelle oder den IBM Kundendienst
ausgetauscht werden. Sie darf nicht zerlegt,
wiederaufgeladen, kurzgeschlossen, oder Feuer
oder Wasser ausgesetzt werden. Die Batterie kann
schwere Verbrennungen oder Verätzungen
verursachen. Bei der Entsorgung die örtlichen
Bestimmungen für Sondermüll beachten. Beim
Ersetzen der Bereitschafts-oder Systembatterie nur
Batterien des Typs verwenden, der in der
Ersatzteilliste aufgeführt ist. Der Einsatz falscher
Batterien kann zu Entzündung oder Explosion
führen.
(continued)
Safety notices
6ThinkPad T40 Series (MT 2373, 2374, 2375, 2376)