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IBM 353 User manual

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I
TIJ]5rk1r
Machine
Record I
MACH
SERIAL
NUMBER
VOLTAGE
AcD
CYCLES
DATE
TYPE
DcD
INSTALLED
353
354
SYSTEM
DIAGRAMS
PLANT
INSTALLED
SPECIAL
FEATURES
EC
LEVEL
DESCRIPTION
QTY
DESCRIPTION QTY
FIELD
INSTALLED
SPECIAL
FEATURES
CEM
DIAGRAM
INSTALLED
REMOVED
NO.
OR
S/M
NO.
DESCRIPTION
OF
FEATURE
MAN
NO.
DATE
MAN
NO.
DATE
227-5583-1
(11-62)
Issued to:
________________
_
Branch Office:
______________
_
Department:
_______________
_
Address:
________________
_
If
this manual
is
misplaced,
it
should
be
returned to
the
above address.
1710)0
w.r-
t~_!J[~
..
~l.M..!.
Customer Engineering Reference
Manual
til)
353 Disk Storage
354 Disk Control
@ 1962
by
International
Business
Machines
Corporation
TIrls
edition,
Form
227-5583-1,
incorporates
major
changes
and
additions
to
Form
R27-5583-0.
The
latter
form
is
made
obsolete
by
these
changes.
Section
2
of
this
manual
contains
reference
material
that
is
specifically
intended
for
the
353 Disk
Storage
and
the
354
Disk
Control.
Most
of
the
service
checks,
adjust-
ments,
and
removal
and
replacement
procedmes
for
the
353
Disk
Storage
are
the
same
as
those
for
the
1301 Disk
Storage.
The
procedmes
that
are
the
same
are
not
included
here,
but
are
found
in
the
1301
Disk
Stor
age
Customer
Engineering
Reference
Manual
(Form
227-5581).
Address
comments
regarding
this
publication
to:
IBM,
Product
Publications
Department,
San
Jose,
California
227-5583-1
(11-62)
Section
1.
Section
2.
Section
3.
Section
4.
Section
5.
227-5583-1 (11-62)
INSTALLATION INSTRUCTIONS
••••••••••••••••
5
SCHEDULED MAINTENANCE
11tis
section
describes
scheduled
maintenance
objectives
and
procedures.
The
accepted
inspection
routine
is
given
in
detail
• • • • • • • • • • • • • • • • • • • • • • •
••
1.
1
SERVICING PROCEDURES
This
section
includes
adjustments,
removals,
replace-
ments,
waveforms,
levels,
and
performance
tests
of
machine
areas
and
functional
units.
• • • • • • • • • • • •
••
2. 1
SERVICE AIDS
This
section
contains
specific
trouble
symptoms
and
cures,
scope
aids,
lubrication
charts,
and
servicing
hints.
•••••••••••••••••••••••••••••
3. 1
LOCATIONS
This
section
gives
locations
of
all
major
components
and
functional
units.
• • • • • • • • • • • • • • • • • • • •
••
4. 1
SPECIAL TOOLS AND SUPPLIES
This
section
lists
and
describes
the
tools
and
supplies
that
are
specifically
designed
for
this
machine
or
are
necessary
for
proper
servicing
of
this
machine
• • • • • • •
••
5.1
CONTENTS
SAFETY
Personal
safety
cannot
be
overemphasized.
To
ensure
your
own
safety,
make
it
an
every
day
practice
to
follow
safety
precautions
at
all
times.
Become
familiar
with
and
use
the
safety
practices
outlined
in
IBM
pocket-
size
cards,
Forms
124-0002
and
M04-8401,
issued
to
all
Customer
Engineers.
Exercise
caution
when
working
around
moving
parts
of
the
machine.
Parts
of
the
body
or
clothing
near
the
machine
can
cause
accidents
if
the
machine
starts
unexpectedly.
These
accidents
can
be
pre-
vented.
Potential
difference
within
the
power
contactor
gate
is
-48
v
DC
to +208 v AC.
Potential
difference
within
the
electronic
gates,
printed
cards,
anddisplay
back
pa.nel
is
-48
v DC
to
+30 v DC. Do
not
remove
or
repla.ce
circuit
cards
when
DC
power
is
on.
Do
not
short
out
or
bypas
s
any
safety
feature.
One
such
feature
is
the
access
cover
door
safety
switch.
Do
not
allow
the
access
to
run
with
this
door
open
by
manually
energizing
this
cover
safety
switch.
Also
note
that
although
the
actuator
is
electronically
interlocked
with
this
door
open,
if
for
any
reason
the
solenoid
DC
power
goes
off
the
actuator
will
attempt
to
move
under
hydraulic
pressure.
Access
Mechanism
Because
of
the
random
and
sometimes
unpredictable
motion
of
the
access
mechanism,
it
should
be
serviced
with
caution.
Shields
and
guards
have
been
provided
which
can
be
of
assistance
only
when
firmly
in
place.
Care
should
be
taken
to
remove
the
access
assem-
bly
according
to
outlined
procedures.
Two
men
must
be
available
to
handle
this
unit
since
it
weighs
approxi-
mately
60
poundR
and
the
mounting
screws
are
accessible
only
from
the
rear
of
the
supporting
strut.
Power
Supplies
When a
DC
failure
is
sensed,
a
DC
off
sequence
is
initiated
but
power
remains
on
at
the
gate
blowers,
convenience
outlets,
and
disk
drive
motor.
Do
not
depend
on
this
feature
as
safety
protection.
Always
use
fusc
pullers
to
remove
or
insert
fuses.
Replace
plastic
protective
covers
over
fuses
immedi-
ately
after
replacing
fuse.
The
power
supplies
are
heavy
and
should
be
removed
with
care.
Remove
line
cord
from
power
receptacle
and
wait
at
least
15
seconds
after
power
is
turned
off
before
attempting
any
repair
or
adjust-
ment
within
any
power
supply.
High
Voltages
High
voltage
lines
and
connections
exist
in
many
areas
within
the
machine.
Such
voltages
are
found on
trans-
formers,
terminals,
convenience
outlets,
and
the
like.
Contactor
relays
utilize
high
voltages
at
their
points.
Check
these
contactor
relays
with
the
power
on
only
if
absolutely
necessary,
and
use
extreme
caution.
Power
On
States
Before
the
file
is
brought
up
to
running
condition
from
the
power
sequence
panel,
it
may
exist
in
one
of
several
states
of
power
on.
In
all
cases,
the
following
assumptions
are
made:
1.
The
file
is
plugged
into
the
wall.
2.
The
wall
plug
is
at
the
specified
potential.
Mainline
(70
amp
C.
B.)
switch
OFF.
1.
208-230
volts
AC
is
present
at:
a.
input
and
output
of
mainline
filter
b.
input
to
the
mainline
switch
Mainline
switch
and
CB-2
(30
amp
C.
B. ) ON.
1.
208-230
v AC
is
present
at:
a.
input
and
output
of
mainline
filter
b.
input
and
output
of
mainline
switch
c.
input
and
output
of
CB-2
d.
input
to
K-2,
K-3,
K-4
e.
T1
2. 110 v
AC
is
present
at:
a.
convenience
outlet
b.
TB204,
TB203
c.
Tl
3.
24 v
AC
is
present
at:
a.
Tl
b.
TB204
c.
power
sequence
panel
When
working
in
these
areas,
remove
the
input
power
cord
or
turn
off
AC
power
at
customer's
wall
switch.
1.
Remove
packing
material
as
specified
in
un-
packing
instructions.
Do
not
install
drawers.
2.
Inspect
machine
for
shipping
damage,
es-
pecially
in
the
power
contactor
box,
hydraulic
power
supply,
and SMS
gates.
WARNING:
Applying
power
to
a
machine
with
loose
or
damaged
connections
in
these
areas
can
cause
damage
to
the
machine
and
its
surrounding
area.
3.
Connect
all
power
cables
from
mechanical
frame
to
electronic
frame
before
securing
them.
Level
electronic
frame
with
mechani-
cal
frame.
4. Swing
out
the
receiver
(see
*
Receiver
Swing
Out,
Section
2).
5.
Clean
the
disks
(see
*
Disk
Cleaning,
Section
2) .
6.
As
the
drawers
are
installed
(see
*
Drawer
Replacement,
Section
2),
inspect
the
drawer
and
clean
heads.
These
units
are
adjusted
at
the
plant
so
they
will
be
interchangeable
with
each
other.
7. Swing
receiver
into
the
array
(see
*
Receiver
Swing-In,
Section
2).
Check
for
binds
in
load-
ing
mechanism.
8.
Manually
load
and
unload
heads
to
ensure
correct
alignment.
WARNING:
Never
load
or
unload
the
heads
when
they
are
out
of
the
array.
9.
Push
access
fully
into
disk
array
against
inner
crash
stop.
10.
Check
that
the
carriage-way
wipers
are
not
*
Refer
to
1301 CE
Heference
Manual
227-5583-1 (11-62)
dry
and
that
the
way
is
not
dirty.
11.
Replace
actuator
shield.
12.
Before
applying
power,
check
that
the
voltage
at
outlet
agreos
with
the
amount
shown on
the
nameplate.
13.
Start
disk
drive
motor
and
check
disk
rotation
as
indicated
by
arrow
on
filter
frame.
Turn
on
electronic
DC,
gate
blowers,
solenoid
DC.
and
hydraulic
power
supply.
WARNING: Do
not
load
the
heads.
14.
Reinspect
drawer
profiles.
15. Allow
the
disk
array
to
run
(purge)
for
1-1/2
hours
before
loading
the
heads.
16.
Load
heads
for
30
minutes.
17. Unload
heads
and
turn
machine
off.
Check
rundown
time
of
disk
array
and
compare
it
to
the
run
-down
time
recorded
on
the decal
in
the
power
sequence
gate.
Run
-down
time
at
installation
should
not
be
shorter
than
recorded
time
minus
four
minutes.
18.
After
the
disks
have
come
to
a
complete
stoP.
remove
the
access
cover
and
again
inspect
and
clean
heads
and
disks.
19.
Manually
load
and
unload
heads
to
ensure
correct
alignment.
20.
Replace
actuator
shield.
21.
Purge
system
for
15
minutes
before
loading
heads.
22.
Reinspect
the
heads
and
disks
again
at
the
end
of
the
first,
second
and
third
week
of
operation.
After
that
time
refer
to
the
Scheduled
Maintenance
Routine
Chart
in
Section
1
for
correct
inspection
frequency.
Installation
Instructions
5