IBS DBS User manual

IBS Intelligent Battery System GmbH
Seestrasse 24, CH-3600 Thun, Schweiz
Tel: [phone]
E-Mail: inf @ibs-tech.ch
IBS-DBS_en_v1.2.2.d c 1
IBS-DBS
Dual Battery System
Manual

2
Table of Contents
Language / Sprache / Langue / Lingua .................................................................................................. 3
Pr duct descripti n ............................................................................................................................... 4
Warning ............................................................................................................................................ 4
Applicati ns .......................................................................................................................................... 5
C mbinati ns f IBS devices................................................................................................................. 6
M unting ............................................................................................................................................... 7
Relay p wer wire .............................................................................................................................. 7
N tes n installati n .............................................................................................................................. 7
Cauti n ............................................................................................................................................. 7
Starting the M nit r ............................................................................................................................... 8
Adjustable m des.............................................................................................................................. 8
Setting the m des ............................................................................................................................. 8
S ftware Display ............................................................................................................................... 9
S ftware versi n ........................................................................................................................... 9
S ftware m de .............................................................................................................................. 9
Call up the s ftware display ........................................................................................................... 9
Installati n / Wiring .............................................................................................................................. 10
Classic 12V Installati n ................................................................................................................... 10
Classic 12V with RBM ..................................................................................................................... 11
DBM Supp rted Installati n ............................................................................................................. 12
Additi nal functi ns / applicati ns with IBS-DBS .......................................................................... 12
N te ............................................................................................................................................ 13
Triple battery installati n (with DBR) ................................................................................................ 14
Classic 24V Installati n ................................................................................................................... 15
Classic 24V with RBM ..................................................................................................................... 16
Explanati n: Display............................................................................................................................ 17
Battery V ltage & Charge ................................................................................................................ 17
Linked LED ..................................................................................................................................... 17
Manually linked LED ....................................................................................................................... 17
V ltage indicati n ............................................................................................................................ 17
Explanati n: Butt ns ........................................................................................................................... 18
Display butt n ................................................................................................................................. 18
Link butt n ...................................................................................................................................... 18
Aut butt n ..................................................................................................................................... 18
Err r descripti n ................................................................................................................................. 19
List f err rs .................................................................................................................................... 19
Measures / Suspensi n ................................................................................................................... 19
Specificati ns...................................................................................................................................... 20
Technical specificati ns .................................................................................................................. 20
Access ries ........................................................................................................................................ 21
N tes .................................................................................................................................................. 22
Delivery c ntent .................................................................................................................................. 23

3
Language / Sprache / Langue / Lingua
F r manual in an ther language f ll w the path r scan QR-C de.
Für Handbücher in einer anderen Sprache, Links f lgen der QR-C de scannen.
P ur les manuels dans une autre langue suivez le link u scannez le c de QR.
Per il manuale in una tra lingua seguite il link scannerizzate il c dice QR.
English Deutsch Francais Italian
Uscita pr ssimamente
http://www.ibs-tech.ch/d wnl ad/manuals-ibs.html

4
Product description
The classic IBS-DBS Dual Battery System is used f r charge distributi n while driving (alternat r
charging) and disc nnecting the batteries after driving (alternat r ff). F r emergencies, the batteries
can be manually c nnected f r 30 minutes r 2 h urs. F r example, in the case f an empty / faulty
starter battery (Main) the m t r can be started fr m the additi nal battery Aux (RBM necessary). During
the rec very winch perati n, the batteries can be used t p wer the winch by manually c nnecting the
batteries. With the new s ftware 8.1, further functi ns, e.g. when used with the DBM20A r Li-type
batteries.
Warning
The installati n and c mmissi ning f IBS pr ducts sh uld nly be carried ut by specialists with
specialist kn wledge in vehicle electr nics and battery techn l gy.
Vari us batteries pr duce expl sive gases while charging; Fitting instructi ns f r these batteries must
be bserved.

5
Applications

6
Combinations of IBS devices

7
Mounting
Install the relay with wires r c nnecti ns facing d wnwards. Symmetry between p wer wires has n
effect. Keep the wires between the batteries and the relay as sh rt as p ssible t minimize the line
resistance.
elay power wire
The Relay p wer wires sh uld have at least a cr ss secti n f 25mm2!
Notes on installation
The installati n steps are sh wn bel w. F ll w these steps sequentially t ensure the device functi ns
pr perly.
Caution
Before installation
 F r the installati n with Lithium type batteries as auxiliary battery: make sure that the battery
has 4 cells! (Cauti n: Use Li-type battery nly as auxiliary battery!)
 Ensure which applicati ns y u are installing. Only f ll w the c rrect installati n steps!
The f ll wing installati ns are p ssible
System
Description
Page
12V / 12V System Classic 12V installati n 10
12V / 12V System Classic 12V with RBM 11
12V / 12V System DBM Supp rting installati n 12
12V / 12V System Triple battery installati n (with DBR) 14
24V / 24V System Classic 24V installati n 15
24V / 24V System Classic 24V with RBM 16
 Read the installati n steps first.
 Please als read the n tes n the installation, relay, power wire and wire extension n this
page.
During installation
 The red wire always bel ngs t the starter (Main) battery and the blue t the auxiliary (Aux)
battery!
 C nnect the red wire directly t the p sitive p le f the starter battery and the blue wire directly
t the p sitive p le f the additi nal battery! (N t n the relay c nnecti ns).
After installation
Carry ut the c ntr l steps (y u can find the d cument n ur
website at www.ibs-tech.ch \ D wnl ads \ Testpr cedures IBS-
DBS_Test_e1.pdf r the QR c de next t it).

8
Starting the Monitor
Adjustable modes
*Select the desired m de 1-6 r S and f ll w the instructi ns in Setting the mode.
**The m nit r may have already been set in advance. T find ut which m de the DBS is in, f ll w the
instructi ns in the software display n page 9.
*** F r Li-type wire installati n f ll w the classic installati n.
Setting the modes
The m des can be set via a dip switch in the device:
*ATTENTION: TO SWITCH TO A 24V SYSTEM A 24V ELAY (AND BM) MUST BE USED!
ACCO DINGLY A 12V ELAY (AND BM) MUST BE USED TO SWITCH TO A 12V
SYSTEM!
** The m nit r can be c nfigured t be silent in any m de. (silent m de f r l w battery alarm)
Where is the dip switch for setting the modes?
T access the DipSwitch, y u must pen the device. First rem ve
the 2 screws n the back f the m nit r t rem ve the m unting
plate. Then l sen the 4 screws that h ld the h using c ver and the
h using base t gether. Lift ff the c ver. The DipSwitch is l cated at
the b tt m left f the circuit b ard:
If the pr tective film is still present, rem ve it. Using tweezers r
s mething similar, y u can n w adjust the p siti ns as desired. The
p siti ns are marked n the DipSwitch ( n the picture: leftm st ->
p siti n 1, rightm st -> p siti n 4). (Default setting: All p siti ns in
"OFF" -> 12V Classic).
Setting options
12V
24V
Li
-
type
DBM
1 X
2 X X
3 X X
4 X X X
5 X
6 X X
S
D
esignation
12V Classic
12V Aux Li-type
12V DBM
12V DBM with Li-type
24V Classic
24V Aux Li-type
Silent
Dip switch positions
1 (1) ff/ ff/ ff/ ff (default)
12V Classic
*!
2
(1) ff/ ff/ ff/
on
12V
Aux
Li
-
type
*!
3
(1)
ff/ ff/
on
/ ff
12V DBM
4
(1) ff/ ff/
on
/
on
DBM with Li-type
5
(1)
on
/ ff/ ff/ ff
24V Classic
*!
6
(1)
on
/ ff/ ff/
on
24V
Aux
Li
-
type
*!
S
(1) ff/
on
/ ff/ ff
Silent**

9
Software Display
As s n as y u insert the m nit r and it is c nnected t the starter battery, it will display the s ftware
versi n and the currently set m de f r a few sec nds as f ll wing:
Software version
The actual s ftware versi n is indicated by the display bars Main and Aux. Number f lumin us Led's f
the Main-Bar, equals the first number and the number f Led's f the Aux-Bar give the sec nd number
f the actual device s ftware versi n. Example: 8 LEDs n the main side and 1( ne) LED n the aux
side -> Versi n 8.1
Software mode
Call up the software display
If y u missed the display f the s ftware versi n r if y u w uld like t activate the display f the
s ftware versi n at a later time, y u have tw pti ns:
1. Pushing the link and aut butt n simultane usly causes a system reset and reb ting f the
m nit r, with the m nit r re-displaying the s ftware versi n.
2. The m nit r is als reset by unplugging the m nit r at the grey c nnect r and re-c nnecting it,
which causes re-displaying the s ftware versi n.
1 12V Classic
„linked“
on
2 12V Li-type
„linked“
flashes
3 DBM
“manually linked”
on
4 DBM Li-type
„manually linked“
flashes
5 24V Classic
„linked“
on
6 24V Li-type
„linked“
f
lashes
S Silent

10
Installation / Wiring
Classic 12V Installation
Please read the installation steps before performing for a better understanding.
If p ssible, install the wire in a pr tective tube and fasten with wire ties.
D n t attach t h t engine parts: isk of fire!
1. R ute the wires fr m the wire set fr m the driver's cab int the engine c mpartment.
2. Crimp the wire lugs.
3. Install the m nit r wire as sh wn:
 Screw the black lead t the minus starter battery.
 Screw the red lead n the p sitive starter battery.
 Screw the blue lead t a plus b ard (Aux) battery.
4. C nnect green wire t terminal 86 f the relay.
5. Install the relay (see the m unting instructi ns under mounting page 7).
6. Install the Relay p wer wire (n t supplied, see elay power wire page 7) as sh wn:
 Install a sh rt red wire fr m the wire kit as a c nnecti n wire between terminals 85 and
87.
 Install the p wer wire fr m the Plus starter battery (Main) n terminal 87 f the relay.
 Install the p wer wire fr m the Plus f the b ard battery (Aux) t Terminal 30 f the
Relay.
7. Insert the m nit r (see Starting the Monitor n page 8).