ICC ASD-G9ETH User manual

ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
Madison Office
1600 Aspen Commons, Suite 210
Middleton, WI USA 53562-4720
Tel: [608] 831-1255 Fax: [608] 831-2045
http://www.iccdesigns.com Printed in U.S.A
ASD INTERFACE SERIES
ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
ASD-G9ETH
MULTIPROTOCOL ETHERNET INTERFACE FOR
TOSHIBA G9 / VFAS1 ADJUSTABLE SPEED DRIVES
June 2011
ICC #10639-2.300-000

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ASD-G9ETH Multiprotocol Ethernet Interface
User's Manual
Part Number 10639-2.300-000
Printed in U.S.A.
©2007-2011 Industrial Control Communications, Inc.
All rights reserved
NOTICE TO USERS
Industrial Control Communications, Inc. reserves the right to make changes and
improvements to its products without providing notice.
Industrial Control Communications, Inc. shall not be liable for technical or editorial
omissions or mistakes in this manual, nor shall it be liable for incidental or
consequential damages resulting from the use of information contained in this
manual.
INDUSTRIAL CONTROL COMMUNICATIONS, INC.’S PRODUCTS ARE NOT
AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE-SUPPORT
DEVICES OR SYSTEMS. Life-support devices or systems are devices or systems
intended to sustain life, and whose failure to perform, when properly used in
accordance with instructions for use provided in the labeling and user's manual, can
be reasonably expected to result in significant injury.
No complex software or hardware system is perfect. Bugs may always be present in
a system of any size. In order to prevent danger to life or property, it is the
responsibility of the system designer to incorporate redundant protective
mechanisms appropriate to the risk involved.
This user’s manual may not cover all of the variations of interface applications, nor
may it provide information on every possible contingency concerning installation,
programming, operation, or maintenance.
The contents of this user’s manual shall not become a part of or modify any prior
agreement, commitment, or relationship between the customer and Industrial Control
Communications, Inc. The sales contract contains the entire obligation of Industrial
Control Communications, Inc. The warranty contained in the contract between the
parties is the sole warranty of Industrial Control Communications, Inc., and any
statements contained herein do not create new warranties or modify the existing
warranty.
Any electrical or mechanical modifications to this equipment without prior written
consent of Industrial Control Communications, Inc. will void all warranties and may
void any UL/cUL listing or other safety certifications. Unauthorized modifications may
also result in equipment damage or personal injury.

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Usage Precautions
•Please use the interface only when the ambient temperature of the
environment into which the unit is installed is within the following
specified temperature limits:
Operation: -10 ∼+50°C (+14 ∼+122°F)
Storage: -40 ∼+85°C (-40 ∼+185°F)
•Avoid installation locations that may be subjected to large shocks or
vibrations.
•Avoid installation locations that may be subjected to rapid changes in
temperature or humidity.
Operating Environment
•Proper ground connections are vital for both safety and signal reliability
reasons. Ensure that all electrical equipment is properly grounded.
•Route all communication cables separate from high-voltage or noise-
emitting cabling (such as ASD input/output power wiring).
Installation and Wiring
•Do not touch charged parts of the drive such as the terminal block
while the drive’s CHARGE lamp is lit. A charge will still be present in
the drive’s internal electrolytic capacitors, and therefore touching these
areas may result in an electrical shock. Always turn the drive’s input
power supply OFF, and wait at least 5 minutes after the CHARGE lamp
has gone out before connecting communication cables.
•For further drive-specific precaution, safety and installation information,
please refer to the appropriate documentation supplied with your drive.
•Internal ASD EEPROMs have a limited life span of write cycles.
Observe all precautions contained in this manual and your ASD
manual regarding which drive registers safely may and may not be
repetitively written to.
ASD Connection
s

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TABLE OF CONTENTS
1.Introduction...................................................................................6
2.Features.........................................................................................7
3.Precautions and Specifications ..................................................9
3.1Installation Precautions.........................................................................9
3.2Maintenance Precautions....................................................................10
3.3Inspection............................................................................................11
3.4Storage................................................................................................11
3.5Warranty..............................................................................................11
3.6Disposal ..............................................................................................11
3.7Environmental Specifications..............................................................12
4.Interface Board Overview ..........................................................13
5.Installation...................................................................................14
5.1Installation Procedure..........................................................................14
5.2Installing Multiple Option Cards...........................................................16
6.LED Indicators ............................................................................17
6.1Front Panel..........................................................................................17
6.2Ethernet Jack......................................................................................18
7.Configuring the IP Address.......................................................19
7.1Via the Finder Utility............................................................................19
7.2Via the Drive’s Keypad........................................................................20
7.3Via the Web Page...............................................................................20
8.Using the ICC Finder Utility.......................................................21
9.Parameter Numbering................................................................22
10.Embedded Web Server...........................................................24
10.1Overview.............................................................................................24
10.2Authentication .....................................................................................25
10.3Page Select Tabs................................................................................25
10.4Monitor Tab.........................................................................................26
10.4.1Information Window....................................................................26
10.4.2Parameter Group Selection List..................................................26
10.4.3Parameter Subgroup Selection List............................................27
10.4.4Parameter List............................................................................27

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10.4.5Parameter List Filter...................................................................28
10.4.6Radix Selection...........................................................................29
10.5PROFINET Tab...................................................................................30
10.5.1Information Window....................................................................30
10.5.2Device Identification and Configuration ......................................31
10.5.3I/O Data Configuration Arrays ....................................................31
10.5.4Submitting Changes...................................................................32
10.6BACnet Tab.........................................................................................33
10.6.1Information Window....................................................................33
10.6.2Device Identifiers........................................................................34
10.6.3Submitting Changes...................................................................34
10.7Config Tab...........................................................................................35
10.7.1Information Window....................................................................35
10.7.2Drive Configuration Parameter Write Selection..........................36
10.7.3Authentication Configuration.......................................................36
10.7.4IP Address Configuration............................................................37
10.7.5Timeout Configuration................................................................37
10.7.6Submitting Changes...................................................................38
10.8EtherNet/IP Tab ..................................................................................39
10.8.1Information Window....................................................................39
10.8.2Device Identification ...................................................................40
10.8.3Run/Idle Flag Behavior...............................................................40
10.8.4Class 1 (I/O) Data Configuration Arrays.....................................40
10.8.5Submitting Changes...................................................................41
10.9Alarm Tab............................................................................................43
10.9.1Information Window....................................................................44
10.9.2Email Configuration....................................................................44
10.9.3Alarm Configuration....................................................................45
10.9.4Submitting Changes...................................................................47
10.10Modbus Tab....................................................................................48
10.10.1Information Window....................................................................48
10.10.2Supervisory Timer Selection.......................................................49
10.10.3Register Remap Configuration ...................................................49
10.10.4Submitting Changes...................................................................50
10.11Dashboard Tab...............................................................................51
10.11.1Information Window....................................................................52
10.11.2Gauge Window Navigation.........................................................52
10.11.3Gauge Window Configuration.....................................................52
10.11.4Submitting Changes...................................................................56
11.Interacting With the Filesystem.............................................57
11.1Initiating FTP via the Finder Utility.......................................................58

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11.2Using FTP with Windows Explorer......................................................59
11.3Using FTP with a Windows Command Prompt....................................60
11.4Using FTP with Core FTP LE..............................................................62
12.Loading New Application Firmware .....................................64
13.Protocol-Specific Information ...............................................66
13.1Modbus/TCP.......................................................................................66
13.1.1Overview ....................................................................................66
13.1.2Coil & Discrete Input Mappings ..................................................67
13.2EtherNet/IP..........................................................................................69
13.2.1Overview ....................................................................................69
13.2.2ODVA AC/DC Drive Profile.........................................................70
13.2.3ControlLogix Examples: Setup ...................................................73
13.2.4ControlLogix Example: I/O Messaging .......................................75
13.2.5ControlLogix Example: Generic Default I/O Add-On Instruction.78
13.2.6ControlLogix Example: AC/DC Drive Profile Add-On Instruction 81
13.2.7Explicit Messaging Tag Reference.............................................83
13.2.8ControlLogix Example: Read a Register Block...........................85
13.2.9ControlLogix Example: Read a Single Register..........................91
13.2.10ControlLogix Example: Multiple MSG Instructions......................91
13.2.11ControlLogix Example: Reading and Writing..............................92
13.3Allen Bradley CSP...............................................................................94
13.3.1Tag Reference............................................................................94
13.3.2SLC-5/05 Example: Read a Register Block................................95
13.3.3SLC-5/05 Example: Read a Single Register.............................100
13.3.4SLC-5/05 Example: Multiple MSG Instructions.........................101
13.3.5SLC-5/05 Example: Reading and Writing.................................102
13.4BACnet..............................................................................................104
13.4.1Overview ..................................................................................104
13.4.2Protocol Implementation Conformance Statement ...................104
13.4.3Supported Objects....................................................................108
13.4.4Supported Object Details..........................................................110
13.5PROFINET IO...................................................................................113
13.5.1Overview ..................................................................................113
13.5.2PROFIdrive Profile....................................................................114

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1. Introduction
Congratulations on your purchase of the ICC Multiprotocol Ethernet Interface for the
Toshiba G9, H9, Q9 and VFAS1 families of Adjustable Speed Drives (ASDs). This
interface allows information to be transferred seamlessly between the drive and
several different Ethernet-based fieldbus networks with minimal configuration
requirements. The interface installs directly into the drive enclosure and presents a
standard 10/100BaseT Ethernet port for connection to the Ethernet network. In
addition to the supported fieldbus protocols, the interface also hosts an embedded
web server, which provides access to all drive information via a standard web
browser for remote monitoring, configuration and control.
Before using the interface, please familiarize yourself with the product and be sure to
thoroughly read the instructions and precautions contained in this manual. In
addition, please make sure that this instruction manual is delivered to the end user of
the interface and ASD, and keep this instruction manual in a safe place for future
reference or unit inspection.
For the latest information, support software and firmware releases, please visit
http://www.iccdesigns.com.
Before continuing, please take a moment to ensure that you have received all
materials shipped with your kit. These items are:
•Ethernet interface in plastic housing
•Documentation CD-ROM
Note that different interface firmware versions may provide varying levels of support
for the various protocols. When using this manual, therefore, always keep in mind
that the firmware version running on your interface must match this manual’s
respective revision in order for all documented aspects to apply.
This manual will primarily be concerned with the interface board’s hardware
specifications, installation, wiring, configuration and operational characteristics. For
more advanced ASD application-level information, please contact Toshiba’s ASD
Marketing Department for copies of available application notes.
To maximize the abilities of your new ASD interface, a working familiarity with this
manual will be required. This manual has been prepared for the interface installer,
user, and maintenance personnel. With this in mind, use this manual to develop a
system familiarity before attempting to install or operate the interface or ASD.

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2. Features
Ethernet Port
IEEE 802.3 10/100BaseT Ethernet compliant. Shielded RJ45 connector accepts
standard CAT5-type 8-conductor unshielded twisted-pair (UTP) patch cables.
Supports multiple simultaneous protocols.
Supported Protocols
The interface currently provides server support for the following fieldbus protocols:
•Modbus TCP
•EtherNet/IP
•Allen Bradley CSP (also known as “PCCC” and “AB Ethernet”)
•BACnet/IP
•PROFINET IO
Note that use of PROFINET IO is mutually exclusive of the other supported
protocols. In order to use PROFINET IO, a separate application firmware file must
be loaded into the interface (refer to section 12).
Adobe® Flash-Enabled Embedded Web Server
Interface configuration and real-time drive parameter monitoring & control are
provided via an embedded web server. The interface’s web server feature provides
direct data access and control via standard web browsers such as Microsoft Internet
Explorer and Mozilla Firefox. The latest version of Adobe Flash Player browser plug-
in is required. Refer to section 10.
XML Configuration File Upload/Download
All interface configuration files are stored in the unit’s internal filesystem in XML
format. These files can be transferred to/from a PC via the FTP protocol, which
provides the capability for PC-based file backup and easy configuration copying to
multiple units. Configuration files can also be viewed and edited via standard text
editors, XML editors and web browsers. Refer to section 11.
Email-Based Alarm Notifications
Up to 20 configurable alarm conditions can be programmed into the interface. Value,
logical comparison and time-based conditions can be provided for the interface to
autonomously monitor any available drive register. When an alarm condition is
triggered, a notification email can be sent to up to four destination email addresses.
Refer to section 10.9.
Dashboard GUI
A dashboard tab on the embedded web server provides 10 gauge windows, each of
which can be configured to display any available drive register in a variety of meter,
graph and gauge formats. Refer to section 10.11.

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Network Timeout Action
A configurable network timeout action can be programmed that allows registers to
have their own unique "fail-safe" conditions in the event of a network interruption.
Refer to section 10.7.5.
Field-Upgradeable
As new firmware becomes available, the interface can be upgraded in the field by the
end-user. Refer to section 12 for more information.
EtherNet/IP Data Access Options
The EtherNet/IP protocol provides access to inverter data via explicit messaging,
user-defined I/O assembly instances, and the ODVA AC/DC drive profile. Refer to
section 13.2 for more information.
PROFINET Data Access Options
The PROFINET protocol provides access to drive data via acyclic services, user-
defined cyclic I/O modules, and the PROFIdrive profile. Refer to section 13.5 for
more information.

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3. Precautions and Specifications
Rotating shafts and electrical equipment can be hazardous. Installation,
operation, and maintenance of the ASD and interface board shall be
performed by Qualified Personnel only.
Qualified Personnel shall be:
•Familiar with the construction and function of the ASD and interface
board, the equipment being driven, and the hazards involved.
•Trained and authorized to safely clear faults, ground and tag
circuits, energize and de-energize circuits in accordance with
established safety practices.
•Trained in the proper care and use of protective equipment in
accordance with established safety practices.
Installation of ASD systems and associated interface boards should
conform to all applicable National Electrical Code (NEC)
Requirements For Electrical Installations, all regulations of the
Occupational Safety and Health Administration, and any other
applicable national, regional, or industry codes and standards.
DO NOT install, operate, perform maintenance, or dispose of this
equipment until you have read and understood all of the following
product warnings and user directions. Failure to do so may result in
equipment damage, operator injury, or death.
3.1 Installation Precautions
•Use lockout/tagout procedures on the branch circuit disconnect
before installing the interface board into the ASD.
•Avoid installation in areas where vibration, heat, humidity, dust,
metal particles, or high levels of electrical noise (EMI) are present.
•Do not install the ASD or interface board where it may be exposed
to flammable chemicals or gasses, water, solvents, or other fluids.
•Where applicable, always ground the interface board appropriately
to prevent electrical shock to personnel and to help reduce electrical
noise. The ASD’s input, output, and control power cables are to be
run separately from the interface board’s associated cables.
Note: Conduit is not an acceptable ground.
•Turn the power on only after attaching the front cover.