ICC ASD-G9ETH User manual

ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
Madison Office
1600 Aspen Commons, Suite 210
Middleton, WI USA 53562-4720
Tel: [608] 831-1255 Fax: [608] 831-2045
http://www.iccdesigns.com Printed in U.S.A
ASD INTERFACE SERIES
ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
ASD-G9ETH
MULTIPROTOCOL ETHERNET INTERFACE FOR
TOSHIBA G9 / VFAS1 ADJUSTABLE SPEED DRIVES
June 2011
ICC #10639-2.300-000

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ASD-G9ETH Multiprotocol Ethernet Interface
User's Manual
Part Number 10639-2.300-000
Printed in U.S.A.
©2007-2011 Industrial Control Communications, Inc.
All rights reserved
NOTICE TO USERS
Industrial Control Communications, Inc. reserves the right to make changes and
improvements to its products without providing notice.
Industrial Control Communications, Inc. shall not be liable for technical or editorial
omissions or mistakes in this manual, nor shall it be liable for incidental or
consequential damages resulting from the use of information contained in this
manual.
INDUSTRIAL CONTROL COMMUNICATIONS, INC.’S PRODUCTS ARE NOT
AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE-SUPPORT
DEVICES OR SYSTEMS. Life-support devices or systems are devices or systems
intended to sustain life, and whose failure to perform, when properly used in
accordance with instructions for use provided in the labeling and user's manual, can
be reasonably expected to result in significant injury.
No complex software or hardware system is perfect. Bugs may always be present in
a system of any size. In order to prevent danger to life or property, it is the
responsibility of the system designer to incorporate redundant protective
mechanisms appropriate to the risk involved.
This user’s manual may not cover all of the variations of interface applications, nor
may it provide information on every possible contingency concerning installation,
programming, operation, or maintenance.
The contents of this user’s manual shall not become a part of or modify any prior
agreement, commitment, or relationship between the customer and Industrial Control
Communications, Inc. The sales contract contains the entire obligation of Industrial
Control Communications, Inc. The warranty contained in the contract between the
parties is the sole warranty of Industrial Control Communications, Inc., and any
statements contained herein do not create new warranties or modify the existing
warranty.
Any electrical or mechanical modifications to this equipment without prior written
consent of Industrial Control Communications, Inc. will void all warranties and may
void any UL/cUL listing or other safety certifications. Unauthorized modifications may
also result in equipment damage or personal injury.

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Usage Precautions
•Please use the interface only when the ambient temperature of the
environment into which the unit is installed is within the following
specified temperature limits:
Operation: -10 ∼+50°C (+14 ∼+122°F)
Storage: -40 ∼+85°C (-40 ∼+185°F)
•Avoid installation locations that may be subjected to large shocks or
vibrations.
•Avoid installation locations that may be subjected to rapid changes in
temperature or humidity.
Operating Environment
•Proper ground connections are vital for both safety and signal reliability
reasons. Ensure that all electrical equipment is properly grounded.
•Route all communication cables separate from high-voltage or noise-
emitting cabling (such as ASD input/output power wiring).
Installation and Wiring
•Do not touch charged parts of the drive such as the terminal block
while the drive’s CHARGE lamp is lit. A charge will still be present in
the drive’s internal electrolytic capacitors, and therefore touching these
areas may result in an electrical shock. Always turn the drive’s input
power supply OFF, and wait at least 5 minutes after the CHARGE lamp
has gone out before connecting communication cables.
•For further drive-specific precaution, safety and installation information,
please refer to the appropriate documentation supplied with your drive.
•Internal ASD EEPROMs have a limited life span of write cycles.
Observe all precautions contained in this manual and your ASD
manual regarding which drive registers safely may and may not be
repetitively written to.
ASD Connection
s

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TABLE OF CONTENTS
1.Introduction...................................................................................6
2.Features.........................................................................................7
3.Precautions and Specifications ..................................................9
3.1Installation Precautions.........................................................................9
3.2Maintenance Precautions....................................................................10
3.3Inspection............................................................................................11
3.4Storage................................................................................................11
3.5Warranty..............................................................................................11
3.6Disposal ..............................................................................................11
3.7Environmental Specifications..............................................................12
4.Interface Board Overview ..........................................................13
5.Installation...................................................................................14
5.1Installation Procedure..........................................................................14
5.2Installing Multiple Option Cards...........................................................16
6.LED Indicators ............................................................................17
6.1Front Panel..........................................................................................17
6.2Ethernet Jack......................................................................................18
7.Configuring the IP Address.......................................................19
7.1Via the Finder Utility............................................................................19
7.2Via the Drive’s Keypad........................................................................20
7.3Via the Web Page...............................................................................20
8.Using the ICC Finder Utility.......................................................21
9.Parameter Numbering................................................................22
10.Embedded Web Server...........................................................24
10.1Overview.............................................................................................24
10.2Authentication .....................................................................................25
10.3Page Select Tabs................................................................................25
10.4Monitor Tab.........................................................................................26
10.4.1Information Window....................................................................26
10.4.2Parameter Group Selection List..................................................26
10.4.3Parameter Subgroup Selection List............................................27
10.4.4Parameter List............................................................................27

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10.4.5Parameter List Filter...................................................................28
10.4.6Radix Selection...........................................................................29
10.5PROFINET Tab...................................................................................30
10.5.1Information Window....................................................................30
10.5.2Device Identification and Configuration ......................................31
10.5.3I/O Data Configuration Arrays ....................................................31
10.5.4Submitting Changes...................................................................32
10.6BACnet Tab.........................................................................................33
10.6.1Information Window....................................................................33
10.6.2Device Identifiers........................................................................34
10.6.3Submitting Changes...................................................................34
10.7Config Tab...........................................................................................35
10.7.1Information Window....................................................................35
10.7.2Drive Configuration Parameter Write Selection..........................36
10.7.3Authentication Configuration.......................................................36
10.7.4IP Address Configuration............................................................37
10.7.5Timeout Configuration................................................................37
10.7.6Submitting Changes...................................................................38
10.8EtherNet/IP Tab ..................................................................................39
10.8.1Information Window....................................................................39
10.8.2Device Identification ...................................................................40
10.8.3Run/Idle Flag Behavior...............................................................40
10.8.4Class 1 (I/O) Data Configuration Arrays.....................................40
10.8.5Submitting Changes...................................................................41
10.9Alarm Tab............................................................................................43
10.9.1Information Window....................................................................44
10.9.2Email Configuration....................................................................44
10.9.3Alarm Configuration....................................................................45
10.9.4Submitting Changes...................................................................47
10.10Modbus Tab....................................................................................48
10.10.1Information Window....................................................................48
10.10.2Supervisory Timer Selection.......................................................49
10.10.3Register Remap Configuration ...................................................49
10.10.4Submitting Changes...................................................................50
10.11Dashboard Tab...............................................................................51
10.11.1Information Window....................................................................52
10.11.2Gauge Window Navigation.........................................................52
10.11.3Gauge Window Configuration.....................................................52
10.11.4Submitting Changes...................................................................56
11.Interacting With the Filesystem.............................................57
11.1Initiating FTP via the Finder Utility.......................................................58

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11.2Using FTP with Windows Explorer......................................................59
11.3Using FTP with a Windows Command Prompt....................................60
11.4Using FTP with Core FTP LE..............................................................62
12.Loading New Application Firmware .....................................64
13.Protocol-Specific Information ...............................................66
13.1Modbus/TCP.......................................................................................66
13.1.1Overview ....................................................................................66
13.1.2Coil & Discrete Input Mappings ..................................................67
13.2EtherNet/IP..........................................................................................69
13.2.1Overview ....................................................................................69
13.2.2ODVA AC/DC Drive Profile.........................................................70
13.2.3ControlLogix Examples: Setup ...................................................73
13.2.4ControlLogix Example: I/O Messaging .......................................75
13.2.5ControlLogix Example: Generic Default I/O Add-On Instruction.78
13.2.6ControlLogix Example: AC/DC Drive Profile Add-On Instruction 81
13.2.7Explicit Messaging Tag Reference.............................................83
13.2.8ControlLogix Example: Read a Register Block...........................85
13.2.9ControlLogix Example: Read a Single Register..........................91
13.2.10ControlLogix Example: Multiple MSG Instructions......................91
13.2.11ControlLogix Example: Reading and Writing..............................92
13.3Allen Bradley CSP...............................................................................94
13.3.1Tag Reference............................................................................94
13.3.2SLC-5/05 Example: Read a Register Block................................95
13.3.3SLC-5/05 Example: Read a Single Register.............................100
13.3.4SLC-5/05 Example: Multiple MSG Instructions.........................101
13.3.5SLC-5/05 Example: Reading and Writing.................................102
13.4BACnet..............................................................................................104
13.4.1Overview ..................................................................................104
13.4.2Protocol Implementation Conformance Statement ...................104
13.4.3Supported Objects....................................................................108
13.4.4Supported Object Details..........................................................110
13.5PROFINET IO...................................................................................113
13.5.1Overview ..................................................................................113
13.5.2PROFIdrive Profile....................................................................114

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1. Introduction
Congratulations on your purchase of the ICC Multiprotocol Ethernet Interface for the
Toshiba G9, H9, Q9 and VFAS1 families of Adjustable Speed Drives (ASDs). This
interface allows information to be transferred seamlessly between the drive and
several different Ethernet-based fieldbus networks with minimal configuration
requirements. The interface installs directly into the drive enclosure and presents a
standard 10/100BaseT Ethernet port for connection to the Ethernet network. In
addition to the supported fieldbus protocols, the interface also hosts an embedded
web server, which provides access to all drive information via a standard web
browser for remote monitoring, configuration and control.
Before using the interface, please familiarize yourself with the product and be sure to
thoroughly read the instructions and precautions contained in this manual. In
addition, please make sure that this instruction manual is delivered to the end user of
the interface and ASD, and keep this instruction manual in a safe place for future
reference or unit inspection.
For the latest information, support software and firmware releases, please visit
http://www.iccdesigns.com.
Before continuing, please take a moment to ensure that you have received all
materials shipped with your kit. These items are:
•Ethernet interface in plastic housing
•Documentation CD-ROM
Note that different interface firmware versions may provide varying levels of support
for the various protocols. When using this manual, therefore, always keep in mind
that the firmware version running on your interface must match this manual’s
respective revision in order for all documented aspects to apply.
This manual will primarily be concerned with the interface board’s hardware
specifications, installation, wiring, configuration and operational characteristics. For
more advanced ASD application-level information, please contact Toshiba’s ASD
Marketing Department for copies of available application notes.
To maximize the abilities of your new ASD interface, a working familiarity with this
manual will be required. This manual has been prepared for the interface installer,
user, and maintenance personnel. With this in mind, use this manual to develop a
system familiarity before attempting to install or operate the interface or ASD.

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2. Features
Ethernet Port
IEEE 802.3 10/100BaseT Ethernet compliant. Shielded RJ45 connector accepts
standard CAT5-type 8-conductor unshielded twisted-pair (UTP) patch cables.
Supports multiple simultaneous protocols.
Supported Protocols
The interface currently provides server support for the following fieldbus protocols:
•Modbus TCP
•EtherNet/IP
•Allen Bradley CSP (also known as “PCCC” and “AB Ethernet”)
•BACnet/IP
•PROFINET IO
Note that use of PROFINET IO is mutually exclusive of the other supported
protocols. In order to use PROFINET IO, a separate application firmware file must
be loaded into the interface (refer to section 12).
Adobe® Flash-Enabled Embedded Web Server
Interface configuration and real-time drive parameter monitoring & control are
provided via an embedded web server. The interface’s web server feature provides
direct data access and control via standard web browsers such as Microsoft Internet
Explorer and Mozilla Firefox. The latest version of Adobe Flash Player browser plug-
in is required. Refer to section 10.
XML Configuration File Upload/Download
All interface configuration files are stored in the unit’s internal filesystem in XML
format. These files can be transferred to/from a PC via the FTP protocol, which
provides the capability for PC-based file backup and easy configuration copying to
multiple units. Configuration files can also be viewed and edited via standard text
editors, XML editors and web browsers. Refer to section 11.
Email-Based Alarm Notifications
Up to 20 configurable alarm conditions can be programmed into the interface. Value,
logical comparison and time-based conditions can be provided for the interface to
autonomously monitor any available drive register. When an alarm condition is
triggered, a notification email can be sent to up to four destination email addresses.
Refer to section 10.9.
Dashboard GUI
A dashboard tab on the embedded web server provides 10 gauge windows, each of
which can be configured to display any available drive register in a variety of meter,
graph and gauge formats. Refer to section 10.11.

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Network Timeout Action
A configurable network timeout action can be programmed that allows registers to
have their own unique "fail-safe" conditions in the event of a network interruption.
Refer to section 10.7.5.
Field-Upgradeable
As new firmware becomes available, the interface can be upgraded in the field by the
end-user. Refer to section 12 for more information.
EtherNet/IP Data Access Options
The EtherNet/IP protocol provides access to inverter data via explicit messaging,
user-defined I/O assembly instances, and the ODVA AC/DC drive profile. Refer to
section 13.2 for more information.
PROFINET Data Access Options
The PROFINET protocol provides access to drive data via acyclic services, user-
defined cyclic I/O modules, and the PROFIdrive profile. Refer to section 13.5 for
more information.

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3. Precautions and Specifications
Rotating shafts and electrical equipment can be hazardous. Installation,
operation, and maintenance of the ASD and interface board shall be
performed by Qualified Personnel only.
Qualified Personnel shall be:
•Familiar with the construction and function of the ASD and interface
board, the equipment being driven, and the hazards involved.
•Trained and authorized to safely clear faults, ground and tag
circuits, energize and de-energize circuits in accordance with
established safety practices.
•Trained in the proper care and use of protective equipment in
accordance with established safety practices.
Installation of ASD systems and associated interface boards should
conform to all applicable National Electrical Code (NEC)
Requirements For Electrical Installations, all regulations of the
Occupational Safety and Health Administration, and any other
applicable national, regional, or industry codes and standards.
DO NOT install, operate, perform maintenance, or dispose of this
equipment until you have read and understood all of the following
product warnings and user directions. Failure to do so may result in
equipment damage, operator injury, or death.
3.1 Installation Precautions
•Use lockout/tagout procedures on the branch circuit disconnect
before installing the interface board into the ASD.
•Avoid installation in areas where vibration, heat, humidity, dust,
metal particles, or high levels of electrical noise (EMI) are present.
•Do not install the ASD or interface board where it may be exposed
to flammable chemicals or gasses, water, solvents, or other fluids.
•Where applicable, always ground the interface board appropriately
to prevent electrical shock to personnel and to help reduce electrical
noise. The ASD’s input, output, and control power cables are to be
run separately from the interface board’s associated cables.
Note: Conduit is not an acceptable ground.
•Turn the power on only after attaching the front cover.

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•Follow all warnings and precautions and do not exceed equipment
ratings.
•The ASD maintains a residual charge for a while after turning supply
power off. After turning supply power off, wait at least ten minutes
before servicing the ASD or interface board. Ensure that the
Charge LED is off prior to beginning installation.
•For further ASD-specific precaution, safety and installation
information, please refer to the applicable Adjustable Speed Drive
Operation Manual supplied with your ASD.
3.2 Maintenance Precautions
•Use lockout/tagout procedures on the branch circuit disconnect
before servicing the ASD or installed interface board.
•The ASD maintains a residual charge for a while after turning supply
power off. After turning supply power off, wait at least ten minutes
before servicing the ASD or interface board. Ensure that the
Charge LED is off prior to beginning maintenance.
•Do Not attempt to disassemble, modify, or repair the interface
board. Contact your ICC or Toshiba sales representative for repair
or service information.
•Turn the power on only after attaching the front cover and Do Not
remove the front cover of the ASD when the power is on.
•If the ASD should emit smoke or an unusual odor or sound, turn the
power off immediately.
•The ASD heat sink and discharge resistors may become extremely
hot to the touch. Allow the unit to cool before coming into contact or
performing service on the ASD or interface board.
•The system should be inspected periodically for damaged or
improperly functioning parts, cleanliness, and to determine that all
connectors are tightened securely.

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3.3 Inspection
Upon receipt, perform the following checks:
•Inspect the unit for shipping damage.
•Check for loose, broken, damaged or missing parts.
Report any discrepancies to your ICC or Toshiba sales representative.
3.4 Storage
•Store the device in a well ventilated location (in its shipping carton, if possible).
•Avoid storage locations with extreme temperatures, high humidity, dust, or metal
particles.
3.5 Warranty
This communication interface is covered under warranty by ICC, Inc. for a period of
12 months from the date of installation, but not to exceed 18 months from the date of
shipment from the factory. For further warranty or service information, please
contact Industrial Control Communications, Inc. or your local distributor.
3.6 Disposal
•Contact the local or state environmental agency in your area for details on the
proper disposal of electrical components and packaging.
•Do not dispose of the unit via incineration.

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3.7 Environmental Specifications
Item Specification
Operating Environment Indoors, less than 1000m above sea level, do not expose to direct sunlight or corrosive / explosive
gasses
Operating Temperature -10 ∼+50°C (+14 ∼+122°F)
Storage Temperature -40 ∼+85°C (-40 ∼+185°F)
Relative Humidity 20% ∼90% (without condensation)
Vibration 5.9m/s2{0.6G} or less (10 ∼55Hz)
Grounding Non-isolated, referenced to ASD control power
ground
Cooling Method Self-cooled
Communication Speed 10/100BaseT auto sensing
The ASD-G9ETH interface is lead-free / RoHS-compliant.

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4. Interface Board Overview
Mounting Tabs Drive Connector
LEDs
Ground Plate
Configuration Switches
Shielded RJ45 Ethernet Jack
MAC ID
Note: The configuration switches are used for factory test only, and should remain in
the OFF (up) position at all times.

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5. Installation
This interface card has been designed for quick and simple installation. The card is
connected to the drive's control board via a 30-pin rectangular connector, and is
mechanically supported via an integral housing that seamlessly mates with the
drive’s enclosure. The only tool required for installation is a flat-blade screwdriver.
Before opening the drive, please observe all safety precautions as outlined on the
drive's front cover and in the operation manual.
5.1 Installation Procedure
1. CAUTION! Verify that all input power sources to the drive have
been turned OFF and are locked and tagged out.
2. DANGER! Wait at least 5 minutes for the drive’s electrolytic
capacitors to discharge before proceeding to the next step. Do not touch any
internal parts with power applied to the drive, or for at least 5 minutes
after power to the drive has been removed. A hazard exists temporarily for
electrical shock even if the source power has been removed. Verify that the
CHARGE LED has gone out before continuing the installation process.
3. Remove the drive’s display panel and front cover by inserting a flat-blade
screwdriver into each of the two mounting tab access openings at the top of the
front cover and depressing each of the mounting tabs (Figure 1). Rotate the top
of the font cover outward and remove the cover (Figure 2).
Figure 1: Releasing the Drive's Front Cover

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Figure 2: Removing the Drive's Front Cover
4. Install the interface card into the drive by inserting the tabs on the lower legs of
the interface housing into the corresponding slots on the drive’s enclosure.
Rotate the interface housing up and press it onto the drive enclosure’s mounting
tabs, depressing firmly until the housing snaps into place (Figure 3). Double-
check that the plastic bosses located on the left and right side of the drive
enclosure are properly inserted into the corresponding recesses on the back of
the interface housing, and that the interface housing is overall secure and flush
with the drive enclosure.
Figure 3: Installing the Interface Card
5. Reinstall the drive’s front cover by inserting the tabs on the bottom part of the
front cover into the corresponding slots on the interface housing. Rotate the
front cover up and press it onto the interface housing’s mounting tabs,

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depressing firmly until the front cover snaps into place (Figure 4). Double-check
that the plastic bosses located on the left and right side of the interface housing
are properly inserted into the corresponding recesses on the back of the front
cover, and that the front cover is overall secure and flush with the interface
housing.
Figure 4: Reinstalling the Drive's Front Cover
6. Insert the network cable into the Ethernet jack. Ensure that the connector is fully
seated into the jack, and route the cable such that it is located well away from
any electrical noise sources, such as drive’s input power or motor wiring. Also
take care to route the cable away from any sharp edges or positions where it
may be pinched.
7. Turn the power source to the drive ON, and verify that it functions properly. If
the drive does not appear to power up, or does not function properly,
immediately turn power OFF. Repeat steps 1 and 2 to remove all power from
the drive. Then, verify all connections. Contact ICC or your local Toshiba
representative for assistance if the problem persists.
5.2 Installing Multiple Option Cards
When this communication interface is installed into a drive in conjunction with an I/O
option card, the I/O option card must be installed first (adjacent to the drive’s
enclosure), and the communication interface must be installed last (adjacent to the
drive’s front panel).

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6. LED Indicators
6.1 Front Panel
The interface board has 5 bicolor (red/green) LEDs that are visible through the
ASD’s front cover (labeled 2.1 through 2.5).
Interface Status: Normally solid
green during operation. If a fatal error
occurs, this LED will flash a red error
code. The number of sequential blinks
(followed by 3s of OFF time) indicates
the error code.
EIP Module Status / Reserved:
When the multi-protocol firmware
image (with EtherNet/IP support) is
loaded, this LED conforms to the
prescribed “module status LED”
behavior as dictated in the
EtherNet/IP specification, Volume 2,
Chapter 9. When the PROFINET IO
firmware image is loaded, this LED is
reserved, and therefore always OFF.
Interface Status 2.1
EIP Module Status /
Reserved 2.2
EIP Network Status /
PROFINET Cnxn Status 2.3
Ethernet Activity 2.4
Heartbeat 2.5

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EIP Network Status / PROFINET IO Connection Status: When the multi-protocol
firmware image (with EtherNet/IP support) is loaded, this LED conforms to the
prescribed “network status LED” behavior as dictated in the EtherNet/IP
specification, Volume 2, Chapter 9. When the PROFINET IO firmware image is
loaded, this LED is on solid green when the controller has established a link with the
interface board and is communicating with it.
Ethernet Activity: Blinks green briefly when network packets are sent or received.
Heartbeat: Blinks green to indicate communication between the interface card and
the drive. Contact ICC technical support if a blinking red error code is observed.
6.2 Ethernet Jack
The Ethernet jack also contains two embedded LEDs.
Reserved
Ethernet Link
Ethernet Link: This amber LED is lit whenever a viable Ethernet network is
connected to the port.
Reserved: This green LED is currently unused and is therefore always OFF.

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7. Configuring the IP Address
Before you can access the interface from your web browser or begin using it as a
part of your automation network, you must know its IP address. The interface comes
from the factory configured to obtain an IP address dynamically (DHCP/BOOTP).
You can determine the interface’s current IP address using the discovery software
included on the CD provided with the interface, or available from the ICC homepage
at http://www.iccdesigns.com.
7.1 Via the Finder Utility
To configure the interface to use a static IP address:
1. Connect the interface to your network and apply power to the ASD. When the
interface boots up, it will attempt to obtain an IP address from a DHCP server or,
failing that, will fallback to either the last static IP address assigned, or a default
static IP address of 192.168.16.102 if no static IP address has yet been
assigned.
2. To determine the initial IP address of your interface, start the ICC FINDER.EXE
discovery utility.
3. The discovery utility scans the network for ICC devices and then lists each
device’s IP Address, MAC Address, Firmware Version and Product ID.
Identify your device by its MAC address (printed on a label on the top of the
Ethernet network jack). Refer to Figure 5.
Figure 5: ICC Finder Discovery Utility
4. To change the IP address, select the device in the list of detected devices and
click the Configure IP Settings button.
5. In the dialog that appears, select Manually configure network settings.