ICC OPC-PRT3 User manual

January 26, 2022
Part #11162 © 2022 ICC
ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
OPC-PRT3
Multiprotocol Ethernet Interface
Thank you for purchasing the OPC-PRT3 Multiprotocol Ethernet Interface.
•This product is designed to connect the FRENIC-MEGA, FRENIC-HVAC, FRENIC-HVAC-P,
FRENIC-AQUA, and FRENIC-Ace series of inverters to Ethernet communication networks.
Please read this instruction manual thoroughly in order to become familiar with the proper
interface handling, installation and usage procedures.
•Improper handling may inhibit correct operation or cause premature interface failure.
•Please deliver this instruction manual to the end user of the interface, and retain it in an
accessible location.
•For inverter usage instructions, please refer to the applicable inverter instruction manual.
Instruction Manual

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OPC-PRT3 Multiprotocol Ethernet Interface Instruction Manual
Part Number 11162
Printed in U.S.A.
©2022 Industrial Control Communications, Inc.
All rights reserved
Industrial Control Communications, Inc. reserves the right to make changes and improvements to its
products without providing notice.
Notice to Users
PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE-SUPPORT
DEVICES OR SYSTEMS. Life-support devices or systems are devices or systems intended to sustain
life, and whose failure to perform, when properly used in accordance with instructions for use provided in
the labeling and user's manual, can be reasonably expected to result in significant injury.
No complex software or hardware system is perfect. Bugs may always be present in a system of any
size. In order to prevent danger to life or property, it is the responsibility of the system designer to
incorporate redundant protective mechanisms appropriate to the risk involved.

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Preface
This instruction manual has been prepared to help you connect your FRENIC-MEGA, FRENIC-HVAC,
FRENIC-HVAC-P, FRENIC-AQUA, or FRENIC-Ace inverter to Industrial Ethernet networks using the
OPC-PRT3 Multiprotocol Ethernet interface card. This instruction manual does not contain inverter
usage instructions. Please refer to this instruction manual in conjunction with the applicable inverter
instruction manual in order to become familiar with the proper handling, installation and operation of this
product. Improper handling or installation procedures may result in incorrect operation or premature
product failure.
Related Publications
Listed below are publications that are necessary for reference in conjunction with this instruction manual
and are subject to change without notice. Please be sure to refer to the most recent available versions.
•RS-485 User's Manual (24A7-E-0082)
•FRENIC-MEGA Instruction Manual (INR-SI47-1457-E)
•FRENIC-MEGA User’s Manual (MEHT536)
•FRENIC-HVAC Instruction Manual (INR-S147-1610-E)
•FRENIC-HVAC User’s Manual (24A7-E-0069)
•FRENIC-HVAC-P Addendum (FEA-ACDR-IN-123)
•FRENIC-AQUA Instruction Manual (INR-S147-1611-E)
•FRENIC-AQUA User’s Manual (24A7-E-0077)
•FRENIC-Ace Instruction Manual (INR-SI47-1733a-E)
•FRENIC-Ace User’s Manual (24A7-E-0043E)
Safety precautions
Please read this instruction manual thoroughly prior to proceeding with installation, connections,
operation, or maintenance and inspection. Additionally, ensure that all aspects of the system are fully
understood, and familiarize yourself with all safety information and precautions before operating the
inverter.
Safety precautions in this instruction manual are classified into the following two categories:
Failure to heed the information indicated by this symbol may lead
to dangerous conditions, possibly resulting in death or serious
bodily injuries.
Failure to heed the information indicated by this symbol may lead
to dangerous conditions, possibly resulting in minor or light bodily
injuries and/or substantial property damage.
Failure to heed the information contained under the CAUTION title can also result in serious
consequences. These safety precautions are of utmost importance and must be observed at all times.
Security information
ICC provides products and solutions that support the operation of plants, systems, machines and
networks. In order to protect these critical assets against cyber threats, it is necessary to implement and
continuously maintain a holistic, state-of-the-art industrial security concept. ICC’s products and solutions
comprise only one element of such a concept.
Customers are solely responsible for preventing unauthorized access to their plants, systems, machines
and networks. Systems, machines and components should be connected to the enterprise network or
the internet only if appropriate security measures (such as the use of firewalls and network
segmentation) are employed to the extent necessary.
ICC’s products and solutions undergo continuous development to make them more secure. ICC
strongly recommends the application of product updates as soon as they are available. The use of
product versions that are no longer supported, and the failure to apply the latest available updates may
increase the customer’s exposure to cyber threats.

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Installation and Wiring
•To avoid electrical shock, remove all power from the inverter and wait at least five minutes prior to
starting installation. Additionally, confirm that the DC link bus voltage as measured between the P
(+) and N (-) terminals is less than 25 VDC.
•Installation should be performed only by qualified personnel.
•To avoid electrical shock, do not operate the inverter with the front cover or wiring cover removed,
as accidental contact with exposed high-voltage terminals and internal components may occur.
•To prevent explosions or similar damage, ensure that all cables are properly connected to the
correct terminals, and observe all wiring polarity indicators.
•Do not install or operate the interface if it is damaged or has parts missing.
•Prevent conductive items such as screws and metal fragments, or flammable substances such as
oil, lint, paper fibers and sawdust from entering the inverter and interface card enclosure.
•Incorrect handling during installation or removal may cause equipment failure.
•Do not subject the cables to scratches, excessive stress, heavy loads or pinching.
•To prevent damage due to electrostatic discharge, always touch a grounded piece of metal prior
to touching any equipment.
•Do not stand on or rest heavy objects on the equipment.
•To prevent burns from hot components, do not touch the inverter while power is on, or for some
time after power is removed.
•Electrical noise may be emitted from the inverter, motor and wires. Always implement appropriate
countermeasures to prevent nearby sensors and devices from malfunctioning due to such noise.
Operation
•To avoid electrical shock, do not open the front cover of the inverter while power is on or while the
inverter is running.
•To avoid electrical shock, do not operate switches with wet hands.
•If the inverter’s function codes are incorrectly configured, or configured without adequate
understanding of the appropriate inverter Instruction Manual and User's Manual, the motor may
rotate with a torque or at a speed not permitted for the machine. Confirm the settings of all
function codes prior to running the inverter.

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Maintenance, inspection, and parts replacement
•To avoid electrical shock, remove all power from the inverter and wait at least five minutes prior to
starting inspection. Additionally, confirm that the DC link bus voltage as measured between the P
(+) and N (-) terminals is less than 25 VDC.
•Maintenance, inspection, and parts replacement should be performed only by qualified personnel.
•Remove all watches, rings and other metallic objects prior to starting work.
•To avoid electrical shock or other injuries, always use insulated tools.
Disposal
•Contact the local or state environmental agency in your area for details on the disposal of
electrical components and packaging.
Other
•Do not attempt to modify the equipment: doing so may cause electrical shock or injuries.
•For clarity purposes, illustrations in this manual may be drawn with covers or safety guards
removed. Ensure all covers and safety guards are properly installed prior to starting operation.
•Do not perform hi-pot tests on the equipment.
•Performing a data initialization (function code H03) may reset all inverter function codes to their
factory default settings. After performing this operation, remember to reenter any custom function
code values prior to starting operation.
Icons
The following icons are used throughout this manual:
Indicates information which, if not heeded, can result in the product not operating to full
efficiency, as well as information concerning incorrect operations and settings which may
result in accidents.
Indicates information that can prove handy when performing certain settings or operations.

Indicates a reference to more detailed information.

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−TABLE OF CONTENTS −
1PRE-OPERATION INSTRUCTIONS............................................................. 8
1.1 Product Overview....................................................................................................8
1.2 Features and Specifications ..................................................................................8
1.3 Unpacking and Product Confirmation ................................................................13
1.3.1 Shipment Confirmation..................................................................................................... 13
1.3.2 Component Overview....................................................................................................... 14
1.4 LED Indicators.......................................................................................................15
1.4.1 Network Status LED......................................................................................................... 15
1.4.2 Module Status LED.......................................................................................................... 15
1.4.3 Ethernet Link/Activity LEDs.............................................................................................. 15
2INSTALLATION.......................................................................................... 16
2.1 Pre-Installation Instructions.................................................................................16
2.2 Installation Procedure for FRENIC-MEGA, FRENIC-HVAC, FRENIC-HVAC-P,
FRENIC-AQUA, non-Ace Inverters ...............................................................................16
2.3 Installation Procedure for FRENIC-Ace Inverter ................................................18
3INVERTER FUNCTION CODE SETTINGS ................................................ 23
3.1 Inverter Control-Related Settings........................................................................23
3.2 Inverter Reaction to Network Timeout Conditions ............................................24
4FUNCTION CODE NUMBERING AND BEHAVIOR................................... 25
4.1 Register Numbers .................................................................................................25
4.2 Scanned Function Codes.....................................................................................28
4.3 Commonly Used Function Codes........................................................................29
5TIMEOUT PROCESSING........................................................................... 31
6FUJI CONFIGURATION STUDIO............................................................... 32
6.1 Overview ................................................................................................................32
6.2 General Object Editing Activities ........................................................................34
6.3 Device Settings .....................................................................................................35
6.4 Ethernet Settings ..................................................................................................35
6.4.1 Authentication.................................................................................................................. 35
6.4.2 Network Configuration...................................................................................................... 35
6.5 Batch Update Mode...............................................................................................35
6.6 Internal Logic Settings .........................................................................................36
6.6.1 Fail-safe Values............................................................................................................... 36
6.6.1.1 Overview................................................................................................................... 36
6.6.1.2 Timeout Time............................................................................................................ 37
6.6.1.3 Timeout Object Configuration................................................................................... 37
6.6.2 Fail-safe Example............................................................................................................ 37
6.7 Discovery over Ethernet.......................................................................................38
6.7.1 Discovery On Local Ethernet Network.............................................................................. 38
6.7.2 Discovery over the Internet .............................................................................................. 38
6.7.2.1 How to Configure Remote Sites................................................................................ 39
6.8 Manage Device Parameters..................................................................................40

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6.9 Monitor Device Parameters..................................................................................40
6.10 Backup and Restore Parameters.........................................................................41
6.11 Restore Factory Settings......................................................................................42
6.12 Help.........................................................................................................................42
7EMBEDDED WEB SERVER....................................................................... 43
7.1 Overview ................................................................................................................43
7.2 Customizing the Embedded Web Server............................................................43
7.2.1 Customization Overview .................................................................................................. 43
7.2.2 XTPro Overview............................................................................................................... 43
7.2.3 XTPro Web Browser-Based Implementation.................................................................... 44
7.2.4 XTPro HMI-Based Implementation................................................................................... 45
7.2.5 XTPro Supported Commands.......................................................................................... 45
8FILE SYSTEM............................................................................................. 46
8.1 Overview ................................................................................................................46
8.2 USB with Windows Explorer................................................................................46
8.3 FTP with Windows Explorer.................................................................................47
8.4 Loading New Web Server Content ......................................................................47
9FIRMWARE ................................................................................................ 49
9.1 Overview ................................................................................................................49
9.2 Update Procedure .................................................................................................49
10 PROTOCOL-SPECIFIC INFORMATION................................................ 50
10.1 Modbus/TCP ..........................................................................................................50
10.1.1 Overview.......................................................................................................................... 50
10.1.2 Unit ID.............................................................................................................................. 50
10.1.3 Functions......................................................................................................................... 50
10.1.4 Holding & Input Registers ................................................................................................ 50
10.1.5 Coil & Discrete Input Mappings........................................................................................ 51
10.1.6 Connection Timeout Options............................................................................................ 51
10.1.7 Node Settings .................................................................................................................. 52
10.1.8 Holding/Input Register Remap Settings ........................................................................... 52
10.2 EtherNet/IP.............................................................................................................53
10.2.1 Overview.......................................................................................................................... 53
10.2.2 Server Settings ................................................................................................................ 53
10.2.3 Connection Timeout Options............................................................................................ 54
10.2.4 Generic Class 1 I/O Produced and Consumed Data Settings .......................................... 54
10.2.5 Generic Class 1 (I/O) Connection Access........................................................................ 55
10.2.6 AC/DC Drive Profile Class 1 (I/O) Connection Access..................................................... 55
10.2.7 Explicit Messaging Via Get/Set Attribute Single Services................................................. 57
10.2.8 Explicit Messaging Via Data Table Read/Write Services.................................................. 58
10.2.9 Inverter Function Code Access Tag Format..................................................................... 58
10.2.10 ControlLogix Examples: Setup......................................................................................... 58
10.2.11 ControlLogix Example: EDS Add-On Profile (AOP).......................................................... 60
10.2.11.1 ControlLogix Example: EDS Add-On Profile (AOP) Generic I/O Messaging.... 62
10.2.11.2 ControlLogix Example: EDS Add-On Profile (AOP) AC/DC Drive Profile ........ 63
10.2.12 ControlLogix Example: I/O Messaging............................................................................. 65
10.2.12.1 ControlLogix Example: Generic Default I/O Add-On Instruction...................... 67
10.2.12.2 ControlLogix Example: AC/DC Drive Profile Add-On Instruction..................... 69
10.2.13 ControlLogix Example: Read a Block of Function Codes................................................. 72

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10.2.14 ControlLogix Example: Reading and Writing MSG Instructions........................................ 76
10.3 Allen Bradley CSP (PCCC) ...................................................................................77
10.3.1 Overview.......................................................................................................................... 77
10.3.2 Explicit Messaging Via Read/Write Services.................................................................... 77
10.3.3 Inverter Function Code File Number Offset Format.......................................................... 77
10.3.4 SLC-5/05 Example: Read Function Codes....................................................................... 79
10.3.5 SLC-5/05 Example: Reading and Writing......................................................................... 84
10.4 BACnet/IP...............................................................................................................85
10.4.1 Protocol Implementation Conformance Statement........................................................... 85
10.4.2 Default Supported Objects............................................................................................... 89
10.4.3 Default Supported Object Details..................................................................................... 90
10.4.4 Server Settings ................................................................................................................ 91
10.4.5 Node Settings .................................................................................................................. 91
10.4.6 Device Object Settings..................................................................................................... 91
10.4.7 BACnet Object Settings................................................................................................... 91
10.4.8 Analog Input Object Settings............................................................................................ 91
10.4.9 Analog Output Object Settings......................................................................................... 92
10.4.10 Analog Value Object Settings........................................................................................... 92
10.4.11 Binary Input Object Settings............................................................................................. 93
10.4.12 Binary Output Object Settings.......................................................................................... 93
10.4.13 Binary Value Object Settings............................................................................................ 94
10.4.14 Multi-state Input Object Settings ...................................................................................... 95
10.4.15 Multi-state Output Object Settings.................................................................................... 95
10.4.16 Multi-state Value Object Settings..................................................................................... 95
10.5 PROFINET IO .........................................................................................................97
10.5.1 Overview.......................................................................................................................... 97
10.5.2 Device Settings................................................................................................................ 97
10.5.3 Connection Timeout Options............................................................................................ 97
10.5.4 Cyclic I/O Produced and Consumed Data Access Settings.............................................. 98
10.5.5 PROFIdrive Profile........................................................................................................... 99
10.5.5.1 PROFIdrive Standard Telegram 1............................................................................. 99
10.5.5.2 PROFIdrive Control and Status Words..................................................................... 99
10.5.5.3 PROFIdrive Reference Speed Setpoint and Actual Speed ..................................... 100
10.5.5.4 PROFIdrive State Diagram..................................................................................... 101
10.5.5.5 PROFIdrive-Specific Parameters............................................................................ 102
10.5.6 Acyclic Data Access....................................................................................................... 102
10.5.7 TIA Portal (STEP 7) Hardware Configuration Example.................................................. 102
10.5.7.1 Register the GSDML File........................................................................................ 102
10.5.7.2 Add the Device to the Configuration ....................................................................... 104
10.5.7.3 Select the IO Controller........................................................................................... 104
10.5.7.4 Assign IO Module ................................................................................................... 104
10.5.7.5 Configure the Device Properties............................................................................. 105
10.5.7.6 Online Device Discovery and Configuration............................................................ 106
10.5.7.7 Save the Configuration ........................................................................................... 107
10.5.8 GE Proficy Configuration Example................................................................................. 107
10.5.8.1 Register the GSDML File........................................................................................ 107
10.5.8.2 Add the Device to the Configuration ....................................................................... 109
10.5.8.3 Assign IO Module ................................................................................................... 109
10.5.8.4 Configure the Device Properties............................................................................. 110
10.5.8.5 Save the Configuration ........................................................................................... 111
11 TROUBLESHOOTING ......................................................................... 112

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1 PRE-OPERATION INSTRUCTIONS
1.1 Product Overview
The OPC-PRT3 Multiprotocol Ethernet interface allows information to be transferred seamlessly
between a FRENIC-MEGA, FRENIC-HVAC, FRENIC-HVAC-P, FRENIC-AQUA, or FRENIC-Ace inverter
and several Ethernet-based fieldbus networks with minimal configuration requirements. The interface
installs directly onto the inverter, and presents two RJ-45 jacks with an embedded 10BASE-T/100BASE-
TX Ethernet switch for connection to the Ethernet network. In addition to the supported fieldbus
protocols, the interface also hosts a fully-customizable embedded web server, which provides access to
inverter information via a standard web browser for remote monitoring and control.
Before using the interface, please familiarize yourself with the product and be sure to thoroughly read
the instructions and precautions contained in this manual. In addition, please make sure that this
instruction manual is delivered to the end user of the interface, and keep this instruction manual in a safe
place for future reference or unit inspection.
Note that different interface firmware versions may provide varying levels of support for the various
protocols. When using this manual, therefore, always keep in mind the release date of the firmware
version running on your interface as it must correspond to this manual’s respective release date in order
for all documented aspects to apply.
Supported Protocols
The interface currently provides server support for the following fieldbus protocols:
•Modbus/TCP Server
•EtherNet/IP Server (DLR node)
•Allen Bradley CSP Server (also known as “PCCC” and “AB Ethernet”)
•BACnet/IP Server
•PROFINET IO Device (MRP client)
1.2 Features and Specifications
Table 1: Features
Item
Description
Simultaneous Protocols
Supports all standard unmodified Ethernet (SUE) protocols
simultaneously
Fuji Configuration Studio
Graphical user interface for discovery, configuration, and firmware
update
WEB Server (HTTP)
Customizable with XTPro
Communication Loss Detection
Configurable actions for “fail-safe” conditions
Field Upgradeable
Firmware updates automatically handled by the studio
Parameter Management
Advanced management of parameter access and scan priority
Parameter Backup and Restore
Drive cloning

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Table 2: General Hardware Specifications
Item
Description
Power Supply
Directly powered by the inverter
Grounding
Referenced to inverter’s 5V power supply ground
LED Indicators
Module Status, Network Status, 2 x Ethernet Link/Activity
USB Port
USB 2.0, mini-B 5-pin
Table 3: Ethernet Hardware Specifications
Item
Description
Number of Ports
2 (internal switch)
Standard
IEEE 802.3 10BASE-T/100BASE-TX Ethernet compliant
Communication Speed and
Duplex
100Mbps full (auto sense optimal speed and duplex)
Connector Type
RJ-45 Shielded
Auto MDI-X
Yes (supports all straight-through and cross-over cables)
Cable Type
CAT5-type 8-conductor UTP patch cables
Cable Length
100m per segment max
Topologies
Star/Tree, Linear/Bus/Daisy-chain, Ring (DLR, MRP)
Table 4: Modbus/TCP Specifications
Item
Description
Conformance Class
Class 0, Class 1 (partial), Class 2 (partial)
Read Function Codes
Read coils (1), Read input status (2), Read multiple registers (3),
Read input registers (4), Diagnostics (8)
Write Function Codes
Write coil (5), Write single register (6), Force multiple coils (15),
Write multiple registers (16)
Number of Connections
8
Max Read Register Size
125 registers
Max Write Register Size
123 registers
Register Data Type
16-bit integer
Unit (slave) ID
Ignored, echoed in response
TCP Port
502
Response Time
Min 160us, Typically less than 1ms