ICP Electronics EC-1040 User manual

EC-1040 CHASSIS
USER’S MANUAL

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Copyright Notice
This document and product is copyrighted, May 2001, by ICP Electronics Inc. All
rights are reserved. No part of this manual may be reproduced, copied, or translated
without prior notice to ICP Electronics Inc.
The information provided in this document is for reference only. We do not assume
any responsibility arising out of the application of the products. This manual is
subject to change without any notice.
EC-1040 is trademark of ICP Electronics Inc.

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Table of Contents
Chapter 1 Product Information
1.1 General Information
1.2 Product Specifications
1.3 Dimensions
Chapter 2 System Setup
2.1 Filter of the Lockable Door
2.2 The Front Panel ofEC-1040
2.3 Removing the chassis cover
2.4 Disk Drives Installation
2.5 Fan Installation
2.6 Power Supply Installation
2.7 The Card Clamp & Backplane Installation
Appendix A Passive Backplane
Appendix B Power supply
Appendix C Drive Bay

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Chapter 1 Product Information
1.1 General Information
EC-1040 is a PC/AT compatible computer designed for industrial applications. It is a
steel rugged chassis specially designed to work under harsh environment for high
reliability application. The EC-1040 features 14-slots passive backplanes and high
reliability AC/DC input power supply (options available are: ACE-920A, ACE-932A,
ACE932T,ACE925T,ACE925C,ACE-916V,ACE-935A,ACE-832A,ACE-R30A…
EC-1040 will withstand shock, vibration, dust and wide range of temperature in
industrial environments. A lockable door protects drives and switches from
unauthorized misuse and particle. Two removable cooling-fans installed in the front
panelfor optimum cooling system.
1.2 Product Specifications
General specification
- Construction :Heavy-duty steel
- Disk Driver :Three 5.25” drive andone 3.5” drive open space.
- Cooling Fan :Two ball bearing fans(8cm)
- Indicators :Three LEDs display for temp, LAN and fanalarm activities.
- Dimension :19” rackmount, 4U height, 431(W) X 177(H) X 480(D) mm
Passive Backplanes (Optional)
Features 14 slots full-length backplanes with the options: PCI-14S, PCI-14S2, PCI-
14S3,BP-14S, PX-14S, PX-14S2,PX-14S3, PX-14S5IP-14S and IP-14S3…
Power Supply
PS/2 type of AT/ATX power supply for EC-1040 are ACE-920A/ 932T/ 935A/ 925C/

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916V/832A. For DC input power supply, you may choose: ACE-932T, ACE-925T,
ACE-925C or ACE-916V. ACE-R30A redundant power supply is optional.
Working Environment
- Operating Temperature :0~50°C environment
- Relative Humidity :5~95% Relative
- Vibration :5-17Hz, 0.1” double amplitude displacement
17-640Hz, 1.5G acceleration peak to peak
- Shock :10G-acceleration peak to peak
- Safety approval :meet CE, FCC
Cooling Fan
Two removable ball bearing cooling fan (8cmX8cm)
Drive Capacity
Three 5.25” driveand one 3.5”open FDD or HDD space.
Programmable Message and Alarm Function
EC-1040 provides customer a programmable display for server name, IP address,
system time, alarm message,…etc. We can use the utility tool to program message
by RS-232 port. The detail please references the section 2-7 cable management for
system internal connection. The floppy disk (A106 Utility) provides the setting
programming information.
The alarm function support system monitoring that four fan speed monitoring, two
Temp. monitoring, alarm buzzer, alarm message and customer message transfer to
LCD module.

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1.3 Dimensions
TEMP LED
LAN LED
FAN LED
BUZZER OFF

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Chapter 2 Installation Procedure
The following procedures are provided to assist you in installing the EC-1040,
please follow the steps below:
2.1 Drive of the Lockable Door
A lockable door installed in the front panel .The Drive is located at the inner of
the door. Itshould be check at least once a month to achieve optimum
performance.

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SYSTEM RESET
POWER ON/OFF SWITCH
2.2 The Front Panel of EC-1040
The drive bays, fans and power switch are in the front panel. Drive bays and
power switch are protected by lockable door for unauthorized misuse and
particle environment.

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EC-1040
EC-1040&DM-62M

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POWER
MENU
DOWN
EXIT
LCD ON/OFF
UP
EC-1040&DM-64T

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EC-1040 & DM-62M & KM-085

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EC-1040 & KM-085

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2.3 Removing the chassis cover
The top cover is fixed by 6screws at each side and the top of the chassis, remove them and
slide the cover to the rear of the chassis. Figure below shows how to remove the chassis
cover.

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2.4Disk Drives installation
1.Open the lockable door in the front panel
2.Remove 2 screws that lockthe disk drive bay
3.Pull out the disk drive bay
4.Attach the drivers to the bracket with screws and connect flat cable &
power cable to the driver
5.Plug in the drive bay andlock it by screws.

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2.5 Fan Installation
The EC-1040 is easy to install the fan module in the chassis. It's not need any
screw. Plug in the plastic locker; connect the fan cable with the A106 controller
board.

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2.6 Power Supply Installation
2.6.1 General Power Supply
For the EC-1040 installation:ACE-920A/932A/ 932T/ 935A /925T/925C/ 916V/
32A…
SCREW X 2
SCREW X 3

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2.6.2 Redundant Power Supply for the EC-1040 installation: ACE-R30A
SCREW X 2

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2.7The Card Clamp & Backplane Installation
Figure below illustrates how to install the backplanes on the Rack-3000.
To install the backplanes in the chassis, remove the clamp panel first, then put
the backplanes inside the chassis and screw it.
Use 2 screws(6#32*6) to fix the card clamp

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Cable Management
ITEM PART NO SPECIFICATTION Q'TY
132000-022301 EXT VGA CABLE M TO F 1
232000-023200 EXT VGA CABLE M TO M 1
332000-025600 RS232 D_SUB 9P F TO M 1
432000-026200 RS232 D_SUB 9P 1
532100-033600 POWER CABLE 1
632100-042500 4P DC POWER CABLE 1
731100-000049 8CM FAN 2
832100-030201 SENSOR CABLE 2
932100-042600 WIRE CABLE 1
10 32100-034900 ATX POWER SWITCH 1
11 32100-035600 WTRE CABLE 1
12 32000-017300 MINDIN TO MOUSE K/B 1
A106
JP6
FAN1
SENSOR 2
SENSOR 1
JP1
JP5
JP2 JP10 JP9
JP12
JP7
JP15
CPU CARD
FAN FAIL
TEMP FAIL
SPEAKER OFF
RESET
WIRE CABLE G04 TO A106
32100-042600
O
IATX Power Switch Cable
32100-034900
BACKPLANE
5V S/B
32100-030201
SENSOR
CABLE
RS-232 to A106
32000-026200
JP8
FAN2
WIRE CABLE
32100-035600
JP12
4P DC POWER CABLE
32100-042500
POWER SUPPLY
EXT. VGA Cable
M TO F 32000-022301
32000-023200
EXT. VGA Cable M TO M
POWER CABLE 32100-033600
BACKPLANE
轉換線
32000-017300
M TO M TO PC
KM-085 KEYBOARD
DM-64T LCD MODULE
8CM FAN
31100-000049
7
5
1
6
4
3
10
11
12
9
8
2

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A106 & G04 Controller
A106 Alarm board
G04 LED board