ICS 536-E User manual
© 2021 ICS®, Oregon Tool Inc. REV12232021 P/N 610794
536-E
OPERATOR MANUAL
WARNING: READ AND UNDERSTAND ALL SAFETY WARNINGS
AND ALL INSTRUCTIONS BEFORE YOU USE THIS EQUIPMENT.
Failure to follow the warnings and instructions may result in re, serious injury, or death.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
© 2021 ICS®, Oregon Tool Inc. REV12232021 P/N 610794
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ENGLISH
Introduction
TABLE OF CONTENTS
SYMBOLS AND LABELS
SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
SAFETY
PRODUCT IDENTIFICATION
ICS 536-E NAMES AND TERMS
UNPACKING AND ASSEMBLY
OPERATION
MAINTENANCE
TROUBLESHOOTING
TECHNICAL SPECIFICATIONS
4
7
8
14
19
26
34
37
39
INTRODUCTION
The 536-E power cutter is designed to cut concrete, stone, and masonry when used
with the appropriate genuine ICS Diamond Chain. Ductile iron pipe may also be cut but
ONLY if using PowerGrit® Pipe Cutting Chain. This is a professional tool and is solely
obtain practical instruction before using the power cutter, as well as reading and
understanding this Operator’s Manual.
Local legislation and/or workplace standards may regulate the use of this power cutter.
Determine what regulations are applicable in the place you work before
using the power cutter.
This instruction manual contains translations of a manual drafted in English and are
technical writing, some terms may not have a like or equivalent meaning as
translated. Therefore, you should not rely on this translation, and should
cross-reference the English version, where relying on the translated instructions could
result in harm to your person or property.
manual, please visit:
https://icsdiamondtools.com/customer-service-support/
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Symbols & Labels
SYMBOLS AND LABELS
SAFETY ALERT
Indicates that the text that
follows explains a danger,
warning or caution
READ INSTRUCTIONS
The original instruction manual
contains important safety and
follow the instructions carefully
WEAR PROTECTION
respiratory protection and a
protective helmet when
operating the power cutter.
BEWARE OF KICKBACK
TWO-HANDED HOLD
Always operate the power cutter
with two hands, securely gripping
both handles
ONE-HANDED HOLD
Never operate the power
cutter with only one hand.
WEAR FOOT PROTECTION
when operating the power cutter
WEAR HAND PROTECTION
operating the power cutter, and
handling the chain and guidebar.
WEAR LONG PANTS
operating the power cutter.
© 2021 ICS®, Oregon Tool Inc. REV12232021 P/N 610794
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V = Volts
A = Amps
= Alternating Current
Hz = Hertz (frequency)
gpm = Gallons Per Minute
psi = Pounds per Square Inch of Pressure
bar = Metric unit of pressure approximating one atmosphere
Symbols & Labels
SYMBOLS AND LABELS
8
DO NOT USE A LADDER
Never stand on a ladder when using
the power cutter.
KERF WIDTH
Do not insert tool into slot
narrower than chain.
SOUND POWER
Sound power level
SLIPPERY SURFACE
accidents.
AVOID CONTACT WITH
MOVING PARTS
Contact with moving parts can
DO NOT USE IF POWER CORD
IS CRACKED OR FRAYED
Damaged cords can cause
electrocution.
CONNECT GROUNDED
OUTLETS ONLY
Provides protection against risk of
MAINTAIN ADEQUATE
WATER SUPPLY
Ensure water delivery of
lubricate and keep chain clean.
CHAIN DIRECTION OF TRAVEL
Additional compatible bar & chain
part numbers listed on page 37.
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Symbols & Labels
LABELS ON YOUR POWER CUTTER
NAMEPLATE LABEL
20psi
(1.4 bar) (5.6 bar)
80psi
ICS, Oregon Tool, Inc.
MAX 8500/min (RPM) IP66 DRIVE UNIT
SERIAL NUMBER LABEL
AAAAA = Number within production batch
XXX= Power Cutter Model
SAFETY LABELS
p/n 513122 (bar)
p/n 584292 (chain)
grounding label
warning label
XXX YY MM AAAAA
SERIAL
NUMBER
© 2021 ICS®, Oregon Tool Inc. REV12232021 P/N 610794
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SAFETY RULES
be sure to read this manual thoroughly and follow the safety instructions provided.
EXPLANATION OF WARNING LEVELS
IMPORTANT
Indicates a hazard with a medium level of risk which, if not avoided, could result in death
Indicates a hazard with a low level of risk which, if not avoided, could result in minor or
Indicates a potential situation exists which, if not avoided, may result in damage to your
power cutter or property.
Indicates a hazard with a high level of risk which, if not avoided, will result in death or
WARNING
CAUTION
DANGER
Safety
p/n 513122 (bar) 584292 (chain)
direction of rotation and
compatable bars and chains.
page 37 for a full list of
compatible bars and chains.
Always use proper hand position
when operating the power cutter
hand wraps
around handle
thumb goes
below hand
PROPER HAND POSITION BAR & CHAIN
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Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool
or battery operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the
Power tools create sparks which may ignite the dust or fumes.
Distractions can cause you to lose control.
any substance.
f. Remove or control slurry produced by the power cutter to prevent slippery
WARNING
General Power Tool Safety Warnings
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2. Electrical safety
power tools.
There is an increased risk of electric shock if your body is earthed or
grounded.
c. Do not expose power tools to rain or wet conditions.
Damaged or entangled cords increase the risk of electric shock.
suitable for outdoor use.
* Item above: “Do not expose power tools to rain or wet conditions.” is
the ICS 536-E power cutter
conditions.
the ICS 536-E power cutter has
the machine power cord will not prevent electrical shock from the extension cords.
General Power Tool Safety Warnings
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3. Personal safety
A moment of inattention while operating power tools may result in
Protective equipment such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate conditions will reduce
tools that have the switch on invites accidents.
A wrench or a key left attached to a rotating part of the power tool may
This enables better control of the power tool in unexpected situations.
collection facilities, ensure these are connected and properly used.
impairment.
Always wear approved hearing protection.
If you experience tingling, numbness, pain or changes in skin color,
cutter immediately. If the problem persists, seek medical attention.
Determine the nature of the material you are going to cut before
containing silica and asbestos, as inhaling dust can result in
l. Cut concrete can be abrasive and sharp
m. Concrete can be caustic
General Power Tool Safety Warnings
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4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your
application.
for which it was designed.
Any power tool that cannot be controlled with the switch is dangerous
and must be repaired.
Such preventive safety measures reduce the risk of starting the power
tool accidentally.
d. Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to
operate the power tool.
Power tools are dangerous in the hands of untrained users.
If damaged, have the power tool repaired before use. Many accidents are
caused by poorly maintained power tools.
Properly maintained cutting tools with sharp cutting edges are less likely
to bind and are easier to control.
and the work to be performed.
result in a hazardous situation.
Slippery handles and grasping surfaces do not allow for safe handling
and control of the tool in unexpected situations.
General Power Tool Safety Warnings
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5. Service
only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
b. This power cutters electronics are not user serviceable.
Do not remove covers or disable the tool except as directed by this manual.
Lethal voltages may be present.
a. Keep all parts of the body away from the power cutter chain when the power
A moment of inattention while operating power cutters may cause
entanglment of your clothing or body with the concrete power cutter chain.
work area on the other side.
The concrete cutter chain may protrude through the workpiece.
your left hand on the front handle.
Power cutter chains contacting a “live” wire may make exposed metal parts of
the power tool “live” and could give the operator an electric shock.
Proper handling of the power cutter will reduce the likelihood of accidental
contact with the moving components.
drive sprocket maintenance.
inadequate water pressure and or premature wear to the guidebar.
result in a hazardous situation.
i. Never attempt to cut ductile iron or similiar pipe materials with
the power cutter unless using PowerGrit Pipe Cutting chain.
snag abruptly which may result in chain breakage pushback and or kickback.
The items listed immediately below are critical to minimizing the risk of
i. Side cover/chain catcher
ii. Mud ap
iii. Rear hand guard
iv. Front hand guard
v. Trigger interlock
General Power Tool Safety Warnings
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7. Causes and prevention of kickback
In some cases this may cause a sudden reverse reaction, kicking the guidebar
up and back towards the operator. This reaction may cause you to lose control of
cutter handles, with both hands on the power cutter and position
your body and arms to allow you to resist kickback forces.
are taken. Do not let go of the power cutter.
This helps enable better control of the power cutter in unexpected situations.
Incorrect replacement bars and chains may cause chain breakage
and/or kickback.
e. Do not insert the diamond power cutter into a slot narrower than the
General Power Tool Safety Warnings
accidental contact with the concrete cutter chain.
Slippery or unstable surfaces such as ladders may cause a loss of balance or
control of the chain concrete power cutter.
k. Carry the chain concrete power cutter by the front handle with the chain
Proper handling of the chain concrete power cutter will reduce the likelihood of
accidental contact with the moving concrete power cutter chain.
Improperly tensioned or dry power cutter chain may break or increase the
chance for kickback or create overheating.
m. NEVER run the ICS power cutter upside-down.
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Safety
USING THE ICS POWER CUTTER SAFELY
maintenance of the power cutter throughout this manual.
DO NOT operate the ICS power cutter with a saw chain or saw bar
on this power cutter.
DANGER
TRANSPORTING & STORING
• If storing in temperatures below freezing, be sure to blow out all water,
from the tool using compressed air.
• C)
• It is recommended to secure the tool before transportation.
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components.
• The tool contains safety features, designed to protect against electric shock,
concrete slurry.
• Parts with damage or excessive wear should not be used or repaired, they should
be replaced.
Use only Genuine ICS replacement parts. Use of aftermarket parts may result in
injury or damage to the power cutter.
WARNING
The integral water supply channels in the guidebar act to cool and lubricate the cutting
system as well as to suppress dust and debris generated during cutting. Assure that
Never attempt to cut ductile iron pipe or similar pipe materials with the
in the cut which may result in chain breakage, pushback and/or kickback.
Safety
© 2021 ICS®, Oregon Tool Inc. REV12232021 P/N 610794
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Product Identication
PRODUCT IDENTIFICATION
slot
Mud flap
guard
Side
cover
plate
Power cord
Note: plug shown for reference only, Plug
will vary by country to run on appropriate
power source.
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Chain catcher
Side cover nuts
Trigger lock-out
Trigger
PRODUCT IDENTIFICATION
Chain tensioner
Guidebar
Product Identication
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Names & Terms
ICS 536-E NAMES AND TERMS
Bar clamp plate
The plate between the guidebar and side cover that clamps the guidebar
to prevent movement during operation.
Bar slot
Bystander safety zone
must remain free from bystanders, children and pets.
Chain pitch
The distance between any three consecutive rivets on the
chain divided by two.
chain and compensate for chain stretch from normal use.
Front handle
The support handle located at or toward the front of the power cutter intended to
be gripped by the left hand.
Guidebar
A railed structure that supports and guides the chain.
Kickback
The rapid backward and/or upward motion of the guidebar, occurring when the
snags in the workpiece.
operator.
Powerhead
A power cutter without the chain or guidebar.
Pushback
The rapid backward motion of the guidebar, occurring when the chain on
snags in the workpiece.
Rear handle
The support handle located at or toward the rear of the power cutter
intended to be gripped by the right hand.
A structural barrier at the bottom of the rear handle to protect the operator in case
the chain breaks or derails.
Side cover
The component on the powerhead that covers the drive sprocket and directs
debris away from the operator during use.
Side cover nuts
The components on the side cover that secure the side cover to the powerhead
A device that prevents the unintentional operation of the trigger until
manually released.
A mechanism that controls motor operation.
A device used as a fulcrum to provide mechanical advantage during cutting.
.444 ÷2
=
determine chain pitch
© 2021 ICS®, Oregon Tool Inc. REV12232021 P/N 610794
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BOX CONTENTS
Unpacking & Assembly
GUIDEBAR AND DIAMOND CHAIN
INSTALLATION & TENSIONING
installation and tensioning.
connected to a power source.
below the guidebar groove.
These components can develop sharp edges and cause cuts.
WARNING
CAUTION
536-E
OPERATOR MANUAL
WARNING: READ AND UNDERSTANDALL SAFETY WARNINGS
AND ALL INSTRUCTIONS BEFORE YOUUSE THIS EQUIPMENT.
SAVEALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
Powerhead
some boxes also contain:
guidebar and diamond chain
Safety Glasses Earplugs
Operator Manual
17 mm
13 mm
screwdriver
Scrench
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GUIDEBAR AND DIAMOND CHAIN
INSTALLATION & TENSIONING
Unpacking & Assembly
STEP 2
Loosen the side cover nuts and remove
and bar clamp plate.
STEP 3
Turn the chain tensioning screw
counterclockwise until the pin is back
towards the drive sprocket and comes to a
stop. Stop when the pin touches the end of
the chain tensioning slot.
side cover nuts
STEP 1- Disconnect power supply.
WARNING
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