Idex Hale Sam Instruction Manual

MANUAL P/N FSG–MNL–00210 Revision A
COPYRIGHT © 2019 – 2020 BY HALE PRODUCTS, INC. ALL RIGHTS RESERVED
OPERATION INSTALLATION MAINTENANCE
MANUAL
FOR HALE SAM
BY
HALE PRODUCTS, INC.
A Unit of IDEX Corporation
607 NW 27th Ave, Ocala, FL 34475
[phone]
[phone] (FAX)
www.haleproducts.com

i
TABLE OF CONTENTS
Section Title Page
1. SAFETY.............................................................................................................................................1
1.1 Safety Headings........................................................................................................................1
1.2 Safety Summary .......................................................................................................................1
2. GENERAL INSTRUCTIONS ...............................................................................................................7
2.1 SAM Numbering and Specifications References....................................................................8
3. TRANSPORTATION AND STORAGE .................................................................................................9
3.1 EAR99 Restrictions...................................................................................................................9
3.2 Shipping, Movement, And Installation Preparations..............................................................9
3.3 Pump Gearbox Shipped Without Fluid ....................................................................................9
3.4 Storage......................................................................................................................................9
3.4.1 UV1100 And UV800 Storage ............................................................................................9
4. SYSTEM OVERVIEW...................................................................................................................... 11
4.1 SAM Touchscreens Navigation And Icon Definitions .......................................................... 13
4.1.1 Icon Groups ..................................................................................................................... 15
4.1.1.1 Set Pressure Icon Group .......................................................................................... 15
4.1.1.2 Password Icon Group ............................................................................................... 16
4.1.1.3 Governor Icon Groups .............................................................................................. 16
4.1.1.4 Valve Close/Open Icon Groups................................................................................ 18
4.1.1.5 Engine Data Icon Group........................................................................................... 19
4.1.2 Buttons/Targets (Drag And Drop Navigation) ............................................................... 20
4.2 SAM Touchscreens................................................................................................................ 21
4.2.1 SAM Control Center Screens.......................................................................................... 22
4.2.1.1 System Options Button ............................................................................................ 23
4.2.1.1.1 SAM Control Center Menu Tabs........................................................................ 24
4.2.1.1.1.1 Display Tab......................................................................................................... 24
4.2.1.1.1.2 Security Tab........................................................................................................ 25
4.2.1.1.2 HOME Button...................................................................................................... 25
4.2.1.2 Intake Control Area/Section .................................................................................... 25
4.2.1.3 Discharge Control Area/Section.............................................................................. 26
4.2.1.4 Onboard Levels Area/Section.................................................................................. 26
4.2.1.5 Mode Control Area/Section ..................................................................................... 27

ii
TABLE OF CONTENTS–CONTINUED
Section Title Page
4.2.1.6 SAM Information Center Area/Section.................................................................... 27
4.2.1.7 User Assignable Quicksets Area/Section................................................................ 27
4.2.2 SAM Control Center Customizable/Configurable Items ............................................... 27
4.2.2.1 Discharge Valve Preset Pressure ............................................................................ 28
4.2.2.2 Discharge Valve Quickset Pressure......................................................................... 28
4.3 Pump Controller..................................................................................................................... 28
4.3.1 Pump Controller Screens................................................................................................ 28
4.3.1.1 Pressure Governor.................................................................................................... 29
4.3.1.1.1 PSI Mode ............................................................................................................ 30
4.3.1.1.2 Low Intake Pressure Control Mode................................................................... 32
4.3.1.2 RPM Mode ................................................................................................................ 33
4.3.1.2.1 Twister Electronic Throttle (In SAM Manual Mode).......................................... 34
4.3.1.3 Tank Screen.............................................................................................................. 34
4.3.1.4 Pump Info Screens ................................................................................................... 35
4.3.1.5 Engine Data Screen.................................................................................................. 37
4.3.1.6 Optional Video Screens............................................................................................ 37
4.3.1.7 Pump Controller System Options Menu.................................................................. 38
4.4 Optional Remote Capability .................................................................................................. 38
4.4.1 Auxiliary SAM Control Center Screens ........................................................................... 38
4.4.2 Secure WI-FI (Router/Antenna)...................................................................................... 38
4.4.3 Ruggedized Tablet .......................................................................................................... 38
4.5 SAM Automated Pump Cooling............................................................................................. 39
4.6 Pump Priming ........................................................................................................................ 40
4.6.1 SAM Auto Prime .............................................................................................................. 40
4.6.2 Manual Prime.................................................................................................................. 41
4.7 Establishing A Pressurized Water Source (Hydrant) With SAM .......................................... 41
4.7.1 Master Intake Valve........................................................................................................ 41
4.7.2 Auxiliary Intake................................................................................................................ 41
4.8 SAM Water Tank Auto Fill...................................................................................................... 41
4.9 SAM And Foam Systems ....................................................................................................... 42
4.9.1 SmartFOAM ..................................................................................................................... 42
4.9.2 SmartCAFS ...................................................................................................................... 42

iii
TABLE OF CONTENTS–CONTINUED
Section Title Page
5. INSTALLATION .............................................................................................................................. 43
5.1 Drive Line Requirements ...................................................................................................... 44
5.2 Power Requirements............................................................................................................. 45
5.3 Compressed Air Requirements............................................................................................. 47
5.4 CAN Bus Requirements......................................................................................................... 47
5.5 Valve Mechanical Override Access Requirements .............................................................. 48
5.6 OEM Connections To SAM .................................................................................................... 48
5.7 SAM Software And Configuration Passwords ...................................................................... 50
6. COMMISSIONING, STARTUP, OPERATION, AND SHUTDOWN.................................................... 53
6.1 Commissioning ...................................................................................................................... 54
6.1.1 SAM Power On And Default Verifications ...................................................................... 55
6.1.2 Mode Selection Verifications.......................................................................................... 56
6.1.2.1 SAM Auto Mode ........................................................................................................ 56
6.1.2.2 Switching To SAM Manual Mode............................................................................. 56
6.2 Startup ................................................................................................................................... 57
6.2.1 Changing End User Customizable/Configurable Items ................................................ 57
6.2.1.1 Assigning Quicksets To The Home Screen.............................................................. 58
6.2.1.2 How To Change The Order Of (Or Delete) Quicksets On The Home Screen ......... 58
6.2.1.3 Change User/Dealer Password ............................................................................... 59
6.2.1.4 How To Assign/Change Low Tank Water Alarm Trigger Level ............................... 60
6.2.2 How To Configure Pump Controller Parameters ........................................................... 60
6.2.2.1 Set The Volume For SAM Speaks (Spoken Alerts).................................................. 61
6.2.2.2 Set Camera Names .................................................................................................. 62
6.2.2.3 ITL-40 Calibration ..................................................................................................... 63
6.2.2.4 Show/Hide VIDEO Tab (Cameras 1 Thru 3)............................................................ 63
6.2.2.5 Tank Level Off/On .................................................................................................... 64
6.2.3 SELECT DEVICE Screen Displayed–Reboot To GUI Required ...................................... 64
6.3 SAM Operation....................................................................................................................... 65
6.3.1 Auto Mode ....................................................................................................................... 66
6.3.1.1 Selecting The Desired Pumping Method................................................................. 67
6.3.1.2 Pumping From Hydrant (Or Any Positive Pressure Source) ................................... 67

iv
TABLE OF CONTENTS–CONTINUED
Section Title Page
6.3.1.2.1 Bypass Venting................................................................................................... 70
6.3.1.2.2 Bypass Opening ................................................................................................. 71
6.3.1.3 Using Discharge Quicksets, Presets, And The SET PRESSURE Icon Group.......... 71
6.3.1.3.1 Activating A Quickset ......................................................................................... 71
6.3.1.3.2 Using The ADD LINE Button/Target .................................................................. 71
6.3.1.3.3 Changing A Discharges Pressure/Closing The Valve....................................... 73
6.3.1.3.4 Low Intake Pressure Control Mode................................................................... 74
6.3.1.4 Pumping From Draft................................................................................................. 74
6.3.1.5 Twister Operations (In SAM Auto Mode) ................................................................. 76
6.3.1.5.1 Emergency IDLE Button..................................................................................... 76
6.3.1.6 Mobile Operations–From Tablet.............................................................................. 77
6.3.1.6.1 Emergency IDLE Activation (From A Locked Screen)....................................... 78
6.3.1.6.2 Unlocking The Tablet Display ............................................................................ 79
6.3.1.6.3 Additional Tablet Indicators (% Battery And Signal Strength) ......................... 80
6.3.1.6.4 Loosing Wi-Fi Signal........................................................................................... 81
6.3.1.6.5 Manual Operation (NOT Available From The SAM Tablet)............................... 81
6.3.1.7 Navigator Pro Operations (In SAM Auto Mode)....................................................... 81
6.3.2 Manual Mode .................................................................................................................. 82
6.3.2.1 Opening An Intake .................................................................................................... 83
6.3.2.1.1 MIV Manual/Physical Procedures..................................................................... 83
6.3.2.1.1.1 MIV SAM Manual Mode Procedures................................................................. 83
6.3.2.1.2 Auxiliary (Pony) Intake (Akron Brass Valve) Manual Procedures .................... 84
6.3.2.2 Opening A Discharge................................................................................................ 85
6.3.2.3 Closing A Discharge.................................................................................................. 85
6.3.2.4 Closing An Intake...................................................................................................... 86
6.3.2.5 Return To SAM Auto Mode....................................................................................... 87
6.3.3 Miscellaneous Tasks ...................................................................................................... 88
6.3.3.1 Tank Fill And Tank-To-Pump Valve Controls............................................................ 88
6.3.3.2 Using An Optional Navigator To Manually Control A Discharge............................. 88
6.3.3.3 Using SmartFOAM With SAM ................................................................................... 88
6.3.3.3.1 Activating A SmartFOAM Quickset .................................................................... 89
6.3.3.3.2 Activating A SmartFOAM Preset ........................................................................ 90

v
TABLE OF CONTENTS–CONTINUED
Section Title Page
6.3.3.3.3 Close A Foam Discharge (With SAM) ................................................................ 90
6.3.3.3.4 Turn Off SmartFOAM (With SAM) ...................................................................... 92
6.3.3.4 Using SmartCAFS With SAM .................................................................................... 93
6.3.3.4.1 Activating A SmartCAFS Quickset ..................................................................... 93
6.3.3.4.2 Activating A SmartCAFS Preset ......................................................................... 94
6.3.3.4.3 Changing A CAFS Discharge To FOAM ONLY.................................................... 95
6.3.3.4.4 Turning A CAFS FOAM ONLY Discharge Off ...................................................... 96
6.3.3.4.5 Turning Off CAFS (When Activated With SAM) ................................................. 98
6.3.3.5 Exporting The Datalogger File.................................................................................. 98
6.3.3.5.1 Exporting The SAM Control Center Datalogger File ......................................... 98
6.3.3.5.2 Exporting The Pump Controller Datalogger File ............................................... 99
6.3.4 Governor Operations From The Pump Controller........................................................ 100
6.3.4.1 Changing Governor Modes .................................................................................... 100
6.3.4.2 Activating A Preset.................................................................................................. 100
6.3.4.2.1 Using PSI Mode................................................................................................ 101
6.3.4.2.2 Using RPM Mode.............................................................................................. 102
6.3.5 Twister Operations (In SAM Manual Mode)................................................................. 102
6.3.5.1 PSI Mode Operations. ............................................................................................ 102
6.3.5.2 RPM Mode Operations ........................................................................................... 103
6.3.6 Using Physical Overrides .............................................................................................. 103
6.3.6.1 Hale MIV Physical Override.................................................................................... 103
6.3.6.2 Akron Brass Swing-Out Valve Physical Override................................................... 104
6.3.7 Operator Responses To SAM Alarms........................................................................... 106
6.4 Shutdown ............................................................................................................................. 114
6.4.1 SAM Tablet Shutdown .................................................................................................. 114
6.4.2 SAM At The Apparatus Shutdown ................................................................................ 115
7. PREVENTIVE MAINTENANCE ..................................................................................................... 117
7.1 Preventive Maintenance Plan And Schedule..................................................................... 117
7.1.1 After Each Use............................................................................................................... 119
7.1.1.1 SAM Display Cleaning ............................................................................................ 119
7.1.1.2 Flush Pump............................................................................................................. 120

vi
TABLE OF CONTENTS–CONTINUED
Section Title Page
7.1.2 Annually ......................................................................................................................... 120
7.1.2.1 NFPA 1901/1911 Testing Tips And Hints For The SAM System......................... 120
7.1.2.2 Akron Brass Swing-Out™ Valve Motor Operating Current Check ........................ 121
8. ADJUSTMENTS ........................................................................................................................... 123
8.1 ITL–40 Calibration Using SAM Pump Controller................................................................ 123
APPENDIX A. MANUFACTURERS INFORMATION .........................................................................A-1
A.1. Manufacturers Information...................................................................................................A-1
A.2. Warranty.................................................................................................................................A-1

vii
LIST OF FIGURES
Number Title Page
Figure 1. Hale ID Tag With Sample Markings..............................................................................8
Figure 2. SAM Network Diagram (CAN Buses) ......................................................................... 13
Figure 3. Set Pressure Icon Group ............................................................................................ 15
Figure 4. Discharge Setup Confirmation Screen...................................................................... 16
Figure 5. Password Icon Group ................................................................................................. 16
Figure 6. RPM Mode Governor Icon Group............................................................................... 17
Figure 7. PSI Mode Governor Icon Group ................................................................................. 17
Figure 8. Low intake pressure governing Governor Screens (Auto Mode/Manual Mode) .... 18
Figure 9. Tank Fill Icon Group.................................................................................................... 18
Figure 10. Tank-To-Pump Icon Group.......................................................................................... 18
Figure 11. Manual Discharge Valve Control Icon Group ............................................................ 19
Figure 12. Manual Intake Valve Control Icon Group .................................................................. 19
Figure 13. Engine Data Icon Group ............................................................................................. 19
Figure 14. Buttons/Targets.......................................................................................................... 20
Figure 15. Intake State Popup Examples.................................................................................... 20
Figure 16. Force INTAKE X Open? Popup.................................................................................... 21
Figure 17. SAM Control Center Splash (Boot) Screen................................................................ 22
Figure 18. SAM Control Center Landing Screen (Pump NOT Engaged) .................................... 22
Figure 19. SAM Control Center Auto Mode Main Screen........................................................... 22
Figure 20. SAM Control Center Touchscreen Areas/Sections ................................................... 23
Figure 21. System Options Button And Loading Icon................................................................. 23
Figure 22. SAM Control Center Password Screen ...................................................................... 24
Figure 23. SAM User/Dealer Menu Tabs .................................................................................... 24
Figure 24. Display Tab.................................................................................................................. 24
Figure 25. Security Tab ................................................................................................................ 25
Figure 26. Select Discharge Screen ............................................................................................ 26
Figure 27. Discharge Valve Control Screen ................................................................................ 26
Figure 28. Manual Mode Confirmation Popup ........................................................................... 27
Figure 29. DM1 Message Pass Thru Example............................................................................ 28
Figure 30. Pump Controller Boot Screen .................................................................................... 29
Figure 31. Pump Controller During SAM Auto Mode .................................................................. 29
Figure 32. Pump Controller PSI Mode (SAM Manual Mode Only) ............................................. 30
Figure 33. Intake PSI Components.............................................................................................. 31
Figure 34. Discharge PSI Components ....................................................................................... 31
Figure 35. PSI Set Point Icon Group Components...................................................................... 32
Figure 36. Pump Capacity Icon Group......................................................................................... 32
Figure 37. Low Intake Pressure Control Mode Screen............................................................... 33
Figure 38. Low intake pressure control Mode Popup Alert........................................................ 33

viii
LIST OF FIGURES–CONTINUED
Number Title Page
Figure 39. Pump Controller RPM Mode (SAM Manual Mode Only)........................................... 33
Figure 40. Hale Twister ................................................................................................................ 34
Figure 41. Pump Controller Tank Info Screens........................................................................... 34
Figure 42. Pump Controller Pump Info Screen–No Action Required ........................................ 35
Figure 43. Pump Controller Pump Info Screen–Action Required.............................................. 35
Figure 44. Pump Controller Pump Info Details Screen .............................................................. 36
Figure 45. Pump Controller Pump Info History Screen .............................................................. 36
Figure 46. Pump Controller Pump Info History Factory Test Data Screen................................ 36
Figure 47. Pump Controller Pump Info History Field Test Data Screen .................................... 37
Figure 48. Pump Controller Engine Data Screen........................................................................ 37
Figure 49. Pump Controller Optional Video Screens.................................................................. 37
Figure 50. Pump Controller System Options Menu .................................................................... 38
Figure 51. SAM Tablet .................................................................................................................. 39
Figure 52. Connect System Power Tag........................................................................................ 46
Figure 53. Connect To Truck Air Tag............................................................................................ 47
Figure 54. Mechanical Valve Override Shaft(s) .......................................................................... 48
Figure 55. SAM Connections Labels (And/Or Tags) ................................................................... 48
Figure 56. Entering Manual Mode (From Landing or Home Screen) ........................................ 56
Figure 57. Popup Confirm/Deny (Yes/No) Buttons.................................................................... 56
Figure 58. Discharge Settings Screen......................................................................................... 58
Figure 59. Security Tab - Password Saved.................................................................................. 60
Figure 60. Pump Controller System Options Button And Loading Icon..................................... 61
Figure 61. Pump Controller System Options Password Entry Screen ....................................... 61
Figure 62. Set The Volume For SAM Speaks .............................................................................. 62
Figure 63. Set Camera Names .................................................................................................... 62
Figure 64. Set Camera Names Keyboard Screen....................................................................... 63
Figure 65. Camera Names Saved Acknowledgment.................................................................. 63
Figure 66. Tank Level Set To Graphical (On) .............................................................................. 64
Figure 67. SELECT DEVICE MENU Screen................................................................................... 64
Figure 68. (HOME ICON) MENU Screen....................................................................................... 65
Figure 69. SAM Control Center (Transition Landing To Auto Mode Home Screen).................. 66
Figure 70. Pump Controller (Transition Splash To Auto Mode Home Screen).......................... 66
Figure 71. Toggle To Desired Pumping Method ......................................................................... 67
Figure 72. Activating An Intake.................................................................................................... 68
Figure 73. Activating A Hydrant Intake Sequence (Air Bleed).................................................... 68
Figure 74. Activating A Hydrant Intake Sequence (MIV Disc Opening) ..................................... 69
Figure 75. Activating A Hydrant Intake Sequence (Hydrant Established)................................. 69
Figure 76. Activating A Hydrant Intake Sequence (Complete)................................................... 70